Magnetic ring press-fitting device
The magnetic ring installation device addresses uneven glue application and detachment issues by using an automatic mechanism with synchronized wiping and nozzles for uniform coating, ensuring stable attachment to wires.
Patent Information
- Application Number
- CN202421893124.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-06
AI Technical Summary
The existing magnetic ring pressing device is not positioned and applied smoothly when applying glue, resulting in uneven colloid inside the magnetic ring, which easily causes the magnetic ring to fall off on the wire.
A magnetic ring pressing device including an automatic lifting mechanism, a spray head, a smearing disc and a linkage assembly is designed. The colloid is sprayed when the straight rod is lifted and applied evenly using the smearing disc, and the colloid application process is optimized in combination with the roller and the round groove structure.
The uniform application of colloid on the inner wall of the magnetic ring is achieved, the installation stability and working efficiency of the magnetic ring on the wire is improved, and the service life of the device is extended.
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Figure CN223104974U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of magnetic ring press-fitting, and specifically relates to a magnetic ring press-fitting device. Background Art
[0002] A magnetic ring press-fitting device is a mechanical device used to precisely install magnetic rings onto wires, cables, or other electronic components. A magnetic ring is an electromagnetic interference suppression component widely used in electronic devices to reduce electromagnetic interference and improve electromagnetic compatibility.
[0003] However, in actual use, when the existing magnetic ring press-fitting device installs a magnetic ring, when it needs to be sleeved on a wire to reduce electromagnetic interference to the wire, when sleeving the magnetic ring on the wire, for better fixation, it is necessary to apply glue inside the magnetic ring so that it can adhere to the wire. However, the existing method of applying glue to the magnetic ring is through dotting. First, it descends into the magnetic ring, and then the glue is applied inside the magnetic ring by winding. During the production or operation process, the coordination and cooperation between positioning and applying the glue are not smooth enough, which will cause the glue to be unevenly applied inside the magnetic ring and is likely to fall off when installed on the wire. Therefore, we propose a magnetic ring press-fitting device. Summary of the Utility Model
[0004] One technical problem to be solved by this application is: how to design a magnetic ring press-fitting device with smooth coordination between positioning and applying glue when applying glue to the magnetic ring.
[0005] To solve the above technical problem, the embodiment of this application provides a magnetic ring press-fitting device, which includes a base and an automatically driven automatic lifting mechanism arranged on the base, and further includes:
[0006] A straight rod, the straight rod is arranged on the base;
[0007] A nozzle, there are multiple nozzles, and they are evenly distributed around the straight rod;
[0008] A coating disc, the coating disc is arranged on the outer surface of the straight rod, used to evenly apply glue to the inner wall of the magnetic ring;
[0009] A linkage component, the linkage component is arranged on the automatic lifting mechanism, and is used to spray glue into the magnetic ring through the nozzle when the straight rod descends, and at the same time use the coating disc to evenly apply the glue to the inner wall of the magnetic ring.
[0010] In some embodiments, the linkage component includes a lifting plate arranged on the outer surface of the straight rod, the inside of the lifting plate is arranged on the outer surface of the automatic lifting mechanism, a rack is arranged on the outer surface of the straight rod, a gear is arranged on the outer surface of the rack, the rack and the gear are meshed with each other, and a pressing component for driving the glue into the nozzle is arranged on the end face of the gear.
[0011] In some embodiments, the pressing assembly includes a fixing plate disposed on the outer surface of the automatic lifting mechanism. A support frame is provided on the top of the fixing plate. A rotating rod is movably disposed on the side surface of the support frame. One end of the rotating rod is disposed on the end surface of a gear. A rotating plate is movably sleeved on the outer surface of the rotating rod.
[0012] In some embodiments, a linkage plate is movably disposed on the side surface of the rotating plate. A connecting clip is movably disposed on the outer surface of the linkage plate. A pneumatic assembly for extruding colloid filling is provided at the bottom of the connecting clip.
[0013] In some embodiments, the pneumatic assembly includes a cylinder movably sleeved on a straight rod. The outer surface of the cylinder is disposed on the side surface of the fixing plate. A piston ring is movably disposed on the inner wall of the cylinder. The top end of the piston ring is disposed at the bottom of the connecting clip. A connecting shell is provided at the bottom end of the straight rod. A hose is provided between the connecting shell and the cylinder, and the hose provided between the connecting shell and the cylinder is in communication. The outer surface of the nozzle is disposed inside the connecting shell.
[0014] In some embodiments, a plurality of rollers are movably disposed on the outer surface of the straight rod. The outer surfaces of the plurality of rollers are all movably disposed on the inner wall of a magnetic ring.
[0015] In some embodiments, a circular groove is formed on the outer surface of the cylinder for quickly exhausting the inside of the cylinder.
[0016] This utility model has at least the following beneficial effects:
[0017] 1. By providing the linkage assembly, when the straight rod is lifted and lowered, the colloid can be sprayed onto the inner wall of the magnetic ring, and then the coating disc will be driven at the same time. In this way, the two are in a linkage relationship through the linkage assembly. When in use, they are interlinked with each other, making the colloid smeared on the inner wall of the magnetic ring more uniform, making its installation on the wire more stable, and increasing the working efficiency.
[0018] 2. The rollers provided on the outer surface of the coating disc can reduce its wear and increase its service life. The circular groove provided on the side surface of the cylinder can exhaust air and prevent the colloid from sticking to the inner wall of the cylinder, making the nozzle smear the colloid more uniformly. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a schematic diagram of the overall structure of this utility model;
[0020] Figure 2 is a schematic diagram of the linkage assembly and the straight rod of this utility model;
[0021] Figure 3 is a schematic diagram of the pressing assembly of this utility model;
[0022] Figure 4 This is a schematic structural diagram of the pressing component and the pneumatic component of the present utility model;
[0023] Figure 5 This is an exploded structural diagram of the pneumatic component of the present utility model;
[0024] Figure 6 This is an exploded structural diagram of the spreading plate and the nozzle of the present utility model;
[0025] Figure 7 This is a schematic structural diagram of the roller of the present utility model;
[0026] Figure 8 It is Figure 7 An enlarged structural diagram at position A.
[0027] In the figure: 1. Base; 2. Automatic lifting mechanism; 3. Straight rod; 4. Spreading plate; 5. Nozzle; 6. Linkage component; 61. Lifting plate; 62. Rack; 63. Gear; 7. Pressing component; 71. Fixed plate; 72. Rotating plate; 73. Rotating rod; 74. Linkage plate; 75. Connecting clip; 76. Support frame; 8. Pneumatic component; 81. Cylinder; 82. Piston ring; 83. Hose; 84. Connecting shell; 9. Roller; 10. Circular groove. Specific implementation manners
[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0029] Embodiment 1
[0030] Please refer to Figures 1-6 , the present utility model provides a technical solution:
[0031] A magnetic ring pressing device includes a base 1 and an automatic lifting mechanism 2 that can be automatically driven and is arranged on the base 1. There is a fixture on the base 1 for clamping the magnetic ring. The automatic lifting mechanism 2 is an existing device, and further includes:
[0032] A straight rod 3, and the straight rod 3 is arranged on the base 1;
[0033] Nozzles 5, there are multiple nozzles 5, and they are evenly distributed around the straight rod 3, and the distribution is uniform and circumferential;
[0034] A spreading plate 4, and the spreading plate 4 is arranged on the outer surface of the straight rod 3 for evenly spreading the colloid on the inner wall of the magnetic ring;
[0035] Linkage component 6 is arranged on the automatic lifting mechanism 2 and is used to spray the colloid into the interior of the magnetic ring through the nozzle 5 when the descending straight rod 3 moves downward, and at the same time, evenly apply the colloid on the inner wall of the magnetic ring by using the spreading disc 4.
[0036] The linkage component 6 includes a lifting plate 61 arranged on the outer surface of the straight rod 3. The inside of the lifting plate 61 is arranged on the outer surface of the automatic lifting mechanism 2. A rack 62 is arranged on the outer surface of the straight rod 3, and a gear 63 is arranged on the outer surface of the rack 62. The rack 62 and the gear 63 are meshed with each other. A pressing component 7 for driving the colloid into the interior of the nozzle 5 is arranged on the end face of the gear 63. When the mutually meshed rack 62 moves up and down, it can drive the gear 63 to rotate.
[0037] The pressing component 7 includes a fixing plate 71 arranged on the outer surface of the automatic lifting mechanism 2. A support frame 76 is arranged on the top of the fixing plate 71. A rotating rod 73 is movably arranged on the side surface of the support frame 76. One end of the rotating rod 73 is arranged on the end face of the gear 63. A rotating plate 72 is movably sleeved on the outer surface of the rotating rod 73. The arrangement of the support frame 76 is to support and rotate the rotating rod 73.
[0038] A linkage plate 74 is movably arranged on the side surface of the rotating plate 72. A connecting clip 75 is movably arranged on the outer surface of the linkage plate 74. An air-driven component 8 for extruding and filling the colloid is arranged at the bottom of the connecting clip 75. When the linkage plate 74 rotates, it cannot exceed the rotating rod 73, which can prevent the phenomenon of jamming.
[0039] The air-driven component 8 includes a cylinder 81 movably sleeved on the straight rod 3. The outer surface of the cylinder 81 is arranged on the side surface of the fixing plate 71. A piston ring 82 is movably arranged on the inner wall of the cylinder 81. The top end of the piston ring 82 is arranged at the bottom of the connecting clip 75. A connecting shell 84 is arranged at the bottom end of the straight rod 3. A hose 83 is arranged between the connecting shell 84 and the cylinder 81, and the connecting shell 84 and the cylinder 81 are connected and communicated through the hose 83. The outer surface of the nozzle 5 is arranged inside the connecting shell 84. The connecting shell 84 has a certain colloid storage capacity, and the arranged hose 83 has a certain deformation function.
[0040] When using this device, first place the magnetic ring on the base 1, and then drive the automatic lifting mechanism 2 to drive the lifting plate 61 to descend. The lifting plate 61 drives the straight rod 3 arranged inside to move, and the straight rod 3 drives the connecting shell 84 and the scraping disc 4 arranged at the bottom and on the outer surface to move to the inner wall of the magnetic ring. When arriving, the straight rod 3 will drive the gear 63 arranged on the outer surface to descend, and the rack 62 drives the gear 63 meshed on the outer surface to rotate. When the gear 63 rotates, it drives the rotating rod 73 to rotate, and the rotating rod 73 drives the rotating plate 72 arranged on the outer surface to rotate. The rotating plate 72 drives the linkage plate 74 arranged movably on the outer surface to move. The linkage plate 74 does not exceed the rotating rod 73, so it can drive the connecting clip 75 to move. The connecting clip 75 will drive the piston ring 82 arranged at the bottom to descend, and the colloid inside the cylinder 81 enters the inside of the connecting shell 84 through the hose 83, enters the inside of the plurality of nozzles 5 through the inside of the connecting shell 84, and then sprays onto the inner wall of the magnetic ring. And the spreading disc 4 arranged on the outer surface of the straight rod 3 will evenly scrape the colloid on the inner wall of the magnetic ring. When the automatic lifting mechanism 2 drives the lifting plate 61 to rise, it will cause the connecting clip 75 to drive the piston ring 82 to rise inside the cylinder 81, suck the colloid inside the connecting shell 84 into the inside of the cylinder 81, and at this time the straight rod 3 drives the spreading disc 4 to spread the colloid on the inner wall of the magnetic ring again.
[0041] Embodiment 2
[0042] Please refer to Figures 7-8 , this utility model provides a technical solution:
[0043] Different from Embodiment 1, a plurality of rollers 9 are movably arranged on the outer surface of the straight rod 3, and the outer surfaces of the plurality of rollers 9 are all movably arranged on the inner wall of the magnetic ring.
[0044] A circular groove 10 is opened on the outer surface of the cylinder 81 for quickly exhausting the inside of the cylinder 81.
[0045] When the spreading disc 4 moves inside the magnetic ring, the rollers 9 arranged on the outer surface of the spreading disc 4 contact the inner wall of the magnetic ring, reducing the friction. And for the circular groove 10 opened on the outer surface of the cylinder 81, when pressing the piston ring 82, gas will be sucked into the inside of the cylinder 81 through the circular groove 10, so as to push out the colloid. When pulling out the piston ring 82, through the circular groove 10, the colloid will adhere to the inside of the cylinder 81 under the action of air pressure. When the piston ring 82 moves past the circular groove 10, the air pressure inside the cylinder 81 will be balanced, so that the colloid adhering to the inside of the cylinder 81 will fall off.
[0046] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article or device.
[0047] Although the embodiments of the present utility have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present utility. The scope of the present utility is defined by the appended claims and their equivalents.
Claims
1. A magnetic ring pressing device, comprising a base (1) and an automatically driven automatic lifting mechanism (2) arranged on the base (1), characterized in that: It further includes: A straight rod (3) disposed on the base (1); A plurality of spray nozzles (5) evenly distributed around the straight rod (3); A coating disc (4) disposed on the outer surface of the straight rod (3) for evenly coating the inner wall of the magnetic ring with the colloid; A linkage assembly (6) disposed on the automatic lifting mechanism (2) for spraying the colloid into the magnetic ring through the spray nozzles (5) when the straight rod (3) descends, and simultaneously using the coating disc (4) to evenly coat the inner wall of the magnetic ring with the colloid.
2. The magnetic ring press-fitting device according to claim 1, wherein: The linkage assembly (6) includes a lifting plate (61) disposed on the outer surface of the straight rod (3), the interior of the lifting plate (61) is disposed on the outer surface of the automatic lifting mechanism (2), a rack (62) is disposed on the outer surface of the straight rod (3), a gear (63) is disposed on the outer surface of the rack (62), the rack (62) and the gear (63) are meshed with each other, and a pressing assembly (7) for driving the colloid into the interior of the spray nozzles (5) is disposed on the end face of the gear (63).
3. The magnetic ring pressing device according to claim 2, wherein: The pressing assembly (7) includes a fixing plate (71) disposed on the outer surface of the automatic lifting mechanism (2), a support frame (76) is disposed on the top of the fixing plate (71), a rotating rod (73) is movably disposed on the side of the support frame (76), one end of the rotating rod (73) is disposed on the end face of the gear (63), and a rotating plate (72) is movably sleeved on the outer surface of the rotating rod (73).
4. The magnetic ring press-fitting device according to claim 3, characterized in that: A linkage plate (74) is movably disposed on the side of the rotating plate (72), a connecting clip (75) is movably disposed on the outer surface of the linkage plate (74), and a pneumatic assembly (8) for extruding and filling the colloid is disposed at the bottom of the connecting clip (75).
5. The magnetic ring press-fitting device according to claim 4, characterized in that: The pneumatic assembly (8) includes a cylinder (81) movably sleeved on the straight rod (3), the outer surface of the cylinder (81) is disposed on the side of the fixing plate (71), a piston ring (82) is movably disposed on the inner wall of the cylinder (81), the top end of the piston ring (82) is disposed at the bottom of the connecting clip (75), a connecting shell (84) is disposed at the bottom end of the straight rod (3), a hose (83) is disposed between the connecting shell (84) and the cylinder (81), and the hose (83) disposed between the connecting shell (84) and the cylinder (81) is communicated, and the outer surface of the spray nozzle (5) is disposed inside the connecting shell (84).
6. The magnetic ring press-fitting device according to claim 5, characterized in that: A plurality of rollers (9) are movably disposed on the outer surface of the straight rod (3), and the outer surfaces of the plurality of rollers (9) are all movably disposed on the inner wall of the magnetic ring.
7. The magnetic ring pressing device according to claim 6, wherein: A circular groove (10) is formed on the outer surface of the cylinder (81) for quickly exhausting the interior of the cylinder (81).
Citation Information
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