Mica plate layering detection device
The cloud board layer detection device automates the application of force to assess layer separation, enhancing detection efficiency and reliability by using vacuum platforms and force sensors, addressing manual inspection inefficiencies.
Patent Information
- Application Number
- CN202422224850.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-11
AI Technical Summary
The existing mica board detection devices rely on manual operation and have low degree of automation, resulting in low detection efficiency and inconsistent results.
A mica plate layered detection device including a lower vacuum platform, a lifting mechanism, an upper vacuum platform, a first suction cup, a second suction cup and a tension sensor is designed. Through the cooperation of the servo cylinder and a tension sensor, a stable 50 Newton tension is automatically applied to detect the layering or peeling of the mica plate.
The detection of mica boards is automated, which improves detection efficiency and reduces human errors, ensuring consistency of detection results.
Smart Images

Figure CN223107594U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mica plate detection, in particular to a mica plate delamination detection device. Background Technique
[0002] The mica plate is made by bonding mica paper with silicone rubber glue, heating and pressing, in which the mica content is about 90% and the silicone rubber glue content is 10%.
[0003] After production, the existing mica plates often need to be subjected to delamination detection to observe and evaluate whether delamination or peeling will occur under the action of tensile force, so as to verify the structural strength, interlayer adhesion and integrity of the mica plate under specific stress conditions. However, the existing detection devices still rely on manual operation and have a low degree of automation. This not only reduces the detection efficiency, but also may lead to inconsistencies and errors in the detection results due to human factors. Content of the Utility Model
[0004] The purpose of the utility model is to provide a mica plate delamination detection device to solve the problems mentioned in the above background technique.
[0005] The purpose of the utility model can be realized by the following technical solutions:
[0006] A mica plate delamination detection device includes a device main body, and a detection mechanism is arranged in the device main body.
[0007] The detection mechanism includes a lower vacuum platform fixed inside the device main body and an upper vacuum platform connected inside the device main body through a lifting mechanism. A first suction cup is arranged at the top of the lower vacuum platform. A tension sensor is arranged between the upper vacuum platform and the lifting mechanism. A second suction cup is arranged at the bottom of the upper vacuum platform.
[0008] As a further scheme of the utility model: The lifting mechanism includes a fixed frame fixedly connected inside the device main body, and a servo electric cylinder is fixedly connected to the fixed frame.
[0009] As a further scheme of the utility model: The tension sensor is arranged between the servo electric cylinder and the upper vacuum platform.
[0010] As a further scheme of the utility model: A power switch, a display screen, a buzzer, a start button and an emergency stop button are arranged on the device main body.
[0011] As a further scheme of the utility model: Both the first suction cup and the second suction cup are provided with a plurality of them and the number is the same.
[0012] The utility model provides a mica plate delamination detection device. Compared with the prior art, the following beneficial effects are achieved:
[0013] In this application, the mica plate is adsorbed by the first suction cup and the second suction cup. With the combined use of the servo electric cylinder and the tension sensor, a stable 50 Newton tension can be provided to apply tension to the mica plate sample, so as to observe and evaluate whether delamination or peeling will occur when the mica plate bears this tension. The degree of automation is high, and the detection efficiency is improved. Description of the Drawings
[0014] Figure 1 is the first perspective three-dimensional view of the present utility model;
[0015] Figure 2 is the second perspective three-dimensional view of the present utility model;
[0016] Figure 3 is the three-dimensional view of the lifting mechanism and the upper vacuum platform of the present utility model;
[0017] Figure 4 is the three-dimensional view of the lower vacuum platform of the present utility model.
[0018] In the figure: 1, equipment main body; 2, detection mechanism; 21, lower vacuum platform; 22, lifting mechanism; 221, fixing frame; 222, servo electric cylinder; 23, upper vacuum platform; 24, first suction cup; 25, tension sensor; 26, second suction cup; 3, power switch; 4, display screen; 5, buzzer; 6, start button; 7, emergency stop button. Detailed Embodiments
[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0020] Please refer to Figures 1-4As shown in the figure, the utility model relates to a mica plate delamination detection device, which includes a device main body 1, and a detection mechanism 2 is arranged in the device main body 1; the detection mechanism 2 includes a lower vacuum platform 21 fixed inside the device main body 1 and an upper vacuum platform 23 connected inside the device main body 1 through a lifting mechanism 22. A first suction cup 24 is arranged on the top of the lower vacuum platform 21. A tension sensor 25 is arranged between the upper vacuum platform 23 and the lifting mechanism 22. A second suction cup 26 is arranged on the bottom of the upper vacuum platform 23. The mica plate is adsorbed by the first suction cup 24 and the second suction cup 26. Under the combined use of the servo electric cylinder 222 and the tension sensor 25, a stable 50 Newton tension can be provided to apply tension to the mica plate sample, so as to observe and evaluate whether the mica plate will delaminate or peel under this tension, with high automation and improved detection efficiency.
[0021] The lifting mechanism 22 includes a fixing frame 221 fixedly connected inside the device main body 1, and a servo electric cylinder 222 is fixedly connected to the fixing frame 221.
[0022] The tension sensor 25 is arranged between the servo electric cylinder 222 and the upper vacuum platform 23.
[0023] A power switch 3, a display screen 4, a buzzer 5, a start button 6 and an emergency stop button 7 are arranged on the device main body 1.
[0024] Both the first suction cup 24 and the second suction cup 26 are provided with a plurality of them and the number is the same. The position layout of the first suction cup 24 and the second suction cup 26 is arranged according to the test position layout.
[0025] Meanwhile, the content not described in detail in this specification belongs to the prior art well known to those skilled in the art.
[0026] The working principle of the utility model: The operator places the product on the first suction cup 24 on the lower vacuum platform 21, and the first suction cup 24 adsorbs the product. Then, the servo electric cylinder 222 is used to drive the upper vacuum platform 23 to descend, thereby driving the second suction cup 26 to descend, and then the second suction cup 26 adsorbs the product. After vacuum confirmation, the servo electric cylinder 222 pulls up at a set speed (electric cylinder high - configuration version). During the pulling - up process, the tension sensor 25 real - time feedbacks the tension data and stops moving after reaching the customer - set tension (electric cylinder high - configuration version). After vacuum confirmation, the cylinder performs the stretching action and stops moving when reaching the stroke position (cylinder low - configuration version). During the stretching process, the tension sensor real - time feedbacks the tension data (cylinder low - configuration version). The tension sensor data on the touch screen only shows the maximum value of each detection.
[0027] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variation thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.
[0028] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A mica plate delamination detection device, comprising a device main body (1), characterized in that: A detection mechanism (2) is provided in the device main body (1); The detection mechanism (2) includes a lower vacuum platform (21) fixed inside the device main body (1) and an upper vacuum platform (23) connected inside the device main body (1) through a lifting mechanism (22). A first suction cup (24) is provided at the top of the lower vacuum platform (21). A tension sensor (25) is provided between the upper vacuum platform (23) and the lifting mechanism (22). A second suction cup (26) is provided at the bottom of the upper vacuum platform (23).
2. The mica plate delamination detection device according to claim 1, characterized in that: The lifting mechanism (22) includes a fixed frame (221) fixedly connected inside the device main body (1), and a servo electric cylinder (222) is fixedly connected to the fixed frame (221).
3. The mica plate delamination detection device according to claim 2, wherein: The tension sensor (25) is provided between the servo electric cylinder (222) and the upper vacuum platform (23).
4. The mica plate delamination detection device according to claim 1, wherein: A power switch (3), a display screen (4), a buzzer (5), a start button (6) and an emergency stop button (7) are provided on the device main body (1).
5. The mica plate delamination detection device according to claim 1, characterized in that: Both the first suction cup (24) and the second suction cup (26) are provided with a plurality of them, and the number is the same.