Cable damage detection device

Abstract

The utility model discloses a cable damage detection device comprising a detection unit which comprises a base, a box cover is rotatably connected to one side of the upper surface of the base, partition plates are fixedly connected to the middles of the inner walls of the base and the box cover, and auxiliary assemblies are arranged at the two ends of the base and the box cover and in the middles of the partition plates; a plurality of infrared detectors are fixedly connected to one side of the interior of the base, clamping assemblies are arranged on the adjacent sides of the infrared detectors, a light detector is fixedly connected to the inner wall of the other side of the base, and a sprayer is arranged at one end of the light detector. According to the utility model, the cable is fixed through the clamping assembly, the clamping assembly is provided with the balls, so that the cable can be conveniently moved, the detection accuracy is improved by using the plurality of infrared detectors for detection, the detection effect is improved by using the X-ray detector for rechecking the cable, and the damaged place is marked through the sprayer, so that the detection efficiency is improved. And the use convenience is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of cable detection, in particular to a cable damage detection device. Background Art

[0002] A cable is a composition of conductors and insulating materials used to transmit electric power, communication signals or data. A cable is usually a rope-like cable formed by stranding several or several groups of wires. Each group of wires is insulated from each other and is often twisted around a center, and the whole is covered with a highly insulating covering layer. A cable has the characteristics of being energized inside and insulated outside. By transmitting electric power, communication signals and data, it connects various devices and systems, providing convenience and support for people's life and work.

[0003] During use, the cable may be damaged due to improper installation, transportation or use. Cable damage will have a negative impact on its performance and function, and thus detection is required. Most traditional detections use infrared detectors, but it is easy to miss detections and other phenomena relying on infrared detectors. At the same time, the cable will swing during detection, resulting in inaccurate detection. Summary of the Utility Model

[0004] The purpose of this part is to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this part, as well as in the abstract and title of the specification of this application, to avoid obscuring the purpose of this part, the abstract of the specification and the title of the utility model, and such simplifications or omissions shall not be used to limit the scope of the utility model.

[0005] In view of the problems existing in the above-mentioned existing cable damage detection device, the present utility model is proposed.

[0006] Therefore, the purpose of the present utility model is to provide a cable damage detection device, which solves the problem of "most traditional detections use infrared detectors, but it is easy to miss detections and other phenomena relying on infrared detectors. At the same time, the cable will swing during detection, resulting in inaccurate detection".

[0007] To solve the above technical problems, the present utility model provides the following technical solution: A cable damage detection device, comprising:

[0008] A detection unit, including a base, one side of the upper surface of the base is rotatably connected with a box cover, the middle parts of the inner walls of the base and the box cover are both fixedly connected with partition plates, auxiliary components are arranged at both ends of the base and the box cover and in the middle of the partition plate, a plurality of infrared detectors are fixedly connected to one side inside the base, a clamping component is arranged adjacent to the infrared detectors, a light detector is fixedly connected to the inner wall on the other side of the base, and a spraying device is arranged at one end of the light detector.

[0009] As a preferred solution of a cable damage detection device according to the present utility model, wherein: snap members are fixedly connected to the front outer surfaces of the base and the box cover, the base and the box cover are rotatably connected through a hinge, a controller is fixedly connected to one side of the upper surface of the box cover, and a handle is fixedly connected to the middle of the upper surface of the box cover.

[0010] As a preferred solution of a cable damage detection device according to the present utility model, wherein: shielding curtains are fixedly connected to both ends of the optical detector, and the optical detector is fixedly arranged on one side of the partition board.

[0011] As a preferred solution of a cable damage detection device according to the present utility model, wherein: the auxiliary component includes an installation frame, the installation frame is slidably connected to both ends of the base and the box cover and the middle of the partition board, a plurality of return springs are fixedly connected to the lower surface of the installation frame, and auxiliary wheels are rotatably connected to the upper surface of the installation frame.

[0012] As a preferred solution of a cable damage detection device according to the present utility model, wherein: the clamping component includes a fixing plate, an arc plate is fixedly connected to the upper surface of the fixing plate, a chute is opened inside the fixing plate, an electric push rod is fixedly connected to the inner bottom wall of the chute, a pressing plate is fixedly connected to the output end of the electric push rod, a plurality of balls are rotatably connected to the upper surfaces of the arc plate and the pressing plate, and a plurality of the clamping components are provided and are symmetrically arranged.

[0013] As a preferred solution of a cable damage detection device according to the present utility model, wherein: the infrared detector and the clamping component are electrically connected to the controller, and the optical detector and the spraying device are both electrically connected inside the controller.

[0014] Advantages of the present utility model:

[0015] The cable is fixed by the clamping component, and the clamping component is provided with balls to facilitate the movement of the cable. Multiple infrared detectors are used for detection to improve the accuracy of detection. The cable is re-inspected by the X-ray detector to improve the detection effect, and the damaged part is marked by the spraying device, improving the convenience of use. Description of the Drawings

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts. Among them:

[0017] Figure 1Stereogram of a cable damage detection device proposed by the present utility model;

[0018] Figure 2 is Figure 1 schematic diagram of the base;

[0019] Figure 3 is Figure 1 schematic diagram of the clamping assembly;

[0020] Figure 4 is Figure 2 enlarged view of part A of

[0021] In the figure: 100, detection unit; 101, base; 102, box cover; 103, auxiliary component; 103a, mounting frame; 103b, return spring; 103c, auxiliary wheel; 104, partition; 105, infrared detector; 106, clamping assembly; 106a, fixing plate; 106b, arc plate; 106c, chute; 106d, electric push rod; 106e, extrusion plate; 106f, ball; 107, X-ray detector; 108, sprayer; 109, shielding curtain; 110, controller; 111, buckle; 112, handle. Detailed implementation manners

[0022] To make the above objects, features and advantages of the present utility model more obvious and understandable, the following detailed description of the specific implementation manners of the present utility model will be given with reference to the accompanying drawings of the specification.

[0023] In the following description, many specific details are set forth to facilitate a thorough understanding of the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.

[0024] Secondly, the so-called "one embodiment" or "embodiment" herein refers to a specific feature, structure or characteristic that can be included in at least one implementation manner of the present utility model. The "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment that excludes other embodiments.

[0025] Thirdly, the present utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of the present utility model in detail, for the convenience of explanation, the cross-sectional views showing the device structure will be enlarged locally not in accordance with the general ratio, and the schematic diagrams are only examples, which should not limit the scope of protection of the present utility model herein. In addition, in actual production, the three-dimensional spatial dimensions of length, width and depth should be included.

[0026] Refer to Figures 1-4, the present utility model provides a cable damage detection device, including:

[0027] A detection unit 100, including a base 101, one side of the upper surface of the base 101 is rotatably connected with a box cover 102, the middle parts of the inner walls of the base 101 and the box cover 102 are both fixedly connected with partition plates 104, auxiliary components 103 are arranged at both ends of the base 101 and the box cover 102 and in the middle of the partition plate 104, a plurality of infrared detectors 105 are fixedly connected to one side inside the base 101, a clamping component 106 is arranged on the adjacent side of the infrared detector 105, an X-ray detector 107 is fixedly connected to the inner wall on the other side of the base 101, and a spraying device 108 is arranged at one end of the X-ray detector 107. Both ends of the X-ray detector 107 are fixedly connected with shielding curtains 109, and the X-ray detector 107 is fixedly arranged on one side of the partition plate 104. The infrared detector 105 first scans the cable to identify preliminary damage areas, such as hot spots or surface defects. Subsequently, the cable moves into the detection range of the X-ray detector 107, and the X-ray detector 107 uses high-energy rays to penetrate the inside of the cable to obtain a detailed internal structure image for further analyzing the internal damage of the cable, such as core breakage or insulation layer damage. The spraying device 108 is used to mark the cable surface after the detection is completed to facilitate subsequent maintenance work, and the shielding curtain 109 ensures the safe isolation of X-ray rays, protecting operators and the environment from radiation effects.

[0028] Among them, a buckle member 111 is fixedly connected to the front outer surfaces of the base 101 and the box cover 102. The base 101 and the box cover 102 are rotatably connected through a hinge. One side of the upper surface of the box cover 102 is fixedly connected with a controller 110, and the middle part of the upper surface of the box cover 102 is fixedly connected with a handle 112. The infrared detector 105 and the clamping component 106 are electrically connected to the controller 110, and the X-ray detector 107 and the spraying device 108 are both electrically connected inside the controller 110. The hinge connection between the base 101 and the box cover 102 allows the box cover 102 to be easily opened for device maintenance. At the same time, the buckle member 111 provides a firm locking mechanism to ensure that the box cover 102 remains closed during the detection process. The controller 110, as the core control unit of the device, manages all electrically connected components. The operations of the infrared detector 105 and the clamping component 106 are directly commanded by the controller 110 to ensure the synchronization and accuracy of the detection. The work of the X-ray detector 107 and the spraying device 108 is also coordinated by the controller 110 to ensure that the damage is marked immediately after the X-ray imaging, optimizing the maintenance work process.

[0029] Further, the auxiliary component 103 includes an installation frame 103a. The installation frame 103a is slidably connected to both ends of the base 101 and the box cover 102 and the middle part of the partition plate 104. A plurality of reset springs 103b are fixedly connected to the lower surface of the installation frame 103a, and auxiliary wheels 103c are rotatably connected to the upper surface of the installation frame 103a. The installation frame 103a is installed between the base 101, the box cover 102 and the partition plate 104 through a sliding connection mechanism, so that the whole structure can maintain balance and absorb impact when subjected to external forces. The reset springs 103b can push the auxiliary wheels 103c to keep them fixed to the cable, reducing the sway of the cable. The rotatable connection of the auxiliary wheels 103c enables the cable to move more conveniently, reducing the friction and loss on the surface of the cable.

[0030] Furthermore, the clamping component 106 includes a fixing plate 106a. An arc plate 106b is fixedly connected to the upper surface of the fixing plate 106a. A chute 106c is opened inside the fixing plate 106a. An electric push rod 106d is fixedly connected to the inner bottom wall of the chute 106c. An extrusion plate 106e is fixedly connected to the output end of the electric push rod 106d. A plurality of balls 106f are rotatably connected to the upper surfaces of the arc plate 106b and the extrusion plate 106e. A plurality of clamping components 106 are provided and are symmetrically arranged. The movement of the extrusion plate 106e is controlled by the power output of the electric push rod 106d. When the electric push rod 106d is started, its output end will push the extrusion plate 106e to move along the chute 106c towards the arc plate 106b to clamp the cable. And the rotation of the balls 106f reduces the friction between the extrusion plate 106e and the surface of the cable. The arc plate 106b cooperates with the extrusion plate 106e to adapt to the surfaces of objects with different curvatures, ensuring the uniformity and stability of clamping.

[0031] During the use process, first pass the cable through the detection device, then fix the box cover 102 through the buckle 111. Further, start the controller 110. When detecting, start the electric push rod 106d to push the extrusion plate 106e to fix the cable. With the setting of the balls 106f, the cable can move, reducing the swing of the cable. When the cable moves, the infrared detectors 105 on both sides can detect it. And the infrared detectors 105 on both sides are staggered to improve the detection accuracy. Further, the cable moves into the X-ray detector 107 through the auxiliary wheels 103c. High-energy rays are used to penetrate the inside of the cable for further analysis of the internal damage of the cable. Then use the sprayer 108 to mark the surface of the cable after the detection, so as to facilitate subsequent maintenance work and improve the convenience of use.

[0032] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and they should all be covered within the scope of the claims of the present invention.

Claims

1. A cable damage detection device, characterized in that: Comprising: A detection unit (100), including a base (101), on one side of the upper surface of the base (101), a box cover (102) is rotatably connected. In the middle of the inner walls of the base (101) and the box cover (102), partition plates (104) are fixedly connected. At both ends of the base (101) and the box cover (102) and in the middle of the partition plate (104), auxiliary components (103) are provided. On one side of the interior of the base (101), a plurality of infrared detectors (105) are fixedly connected. Adjacent to the infrared detectors (105), a clamping component (106) is provided. On the other inner wall of the base (101), an X-ray detector (107) is fixedly connected. At one end of the X-ray detector (107), a sprayer (108) is provided.

2. The cable damage detection device according to claim 1, wherein: On the front outer surfaces of the base (101) and the box cover (102), a buckle component (111) is fixedly connected. The base (101) and the box cover (102) are rotatably connected through a hinge. On one side of the upper surface of the box cover (102), a controller (110) is fixedly connected. In the middle of the upper surface of the box cover (102), a handle (112) is fixedly connected.

3. The cable damage detection device according to claim 1, characterized in that: At both ends of the X-ray detector (107), shielding curtains (109) are fixedly connected. The X-ray detector (107) is fixedly arranged on one side of the partition plate (104).

4. A cable damage detection device according to claim 1, characterized in that: The auxiliary component (103) includes a mounting frame (103a), and the mounting frame (103a) is slidably connected to both ends of the base (101) and the box cover (102) and the middle of the partition plate (104). On the lower surface of the mounting frame (103a), a plurality of return springs (103b) are fixedly connected. On the upper surface of the mounting frame (103a), auxiliary wheels (103c) are rotatably connected.

5. The cable damage detection device according to claim 1, characterized in that: The clamping component (106) includes a fixing plate (106a), on the upper surface of the fixing plate (106a), an arc-shaped plate (106b) is fixedly connected. Inside the fixing plate (106a), a chute (106c) is formed. On the inner bottom wall of the chute (106c), an electric push rod (106d) is fixedly connected. The output end of the electric push rod (106d) is fixedly connected to a pressing plate (106e). On the upper surfaces of the arc-shaped plate (106b) and the pressing plate (106e), a plurality of balls (106f) are rotatably connected. A plurality of the clamping components (106) are provided and are symmetrically arranged.

6. The cable damage detection device according to claim 1, wherein: The infrared detectors (105) and the clamping component (106) are electrically connected to the controller (110), and the X-ray detector (107) and the sprayer (108) are both electrically connected inside the controller (110).

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