90-degree optical fiber array connector based on injection molding process

The 90-degree fiber array connector addresses structural complexity and durability issues by using an injection-molded design with Invar 4j29 and gold-plated components for precise alignment, enhancing stability and reducing assembly steps and costs in high-density fiber array systems.

CN223108117UActive Publication Date: 2025-07-15ZHONGSHAN MEISU PHOTOELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202423026915.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-07-15
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

The existing fiber optic connector has complex structures, cumbersome assembly steps, poor fiber alignment accuracy and stability, low space utilization, insufficient material durability and environmental adaptability, making it difficult to achieve miniaturization of modules.

Method used

The 90-degree fiber array connector is designed using injection molding process, and the vertical substrate and sling board structure is used to integrate injection molding, combining coval alloy 4j29 material and quartz glass to achieve accurate positioning and stable fixation of the fiber.

Benefits of technology

The assembly steps are simplified, the arrangement accuracy and stability of the optical fibers are improved, the corrosion resistance and environmental adaptability of the connectors are enhanced, and the production costs are reduced. It is suitable for high-density optical communication systems.

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Abstract

The utility model provides a 90-degree optical fiber array connector based on an injection molding process. The 90-degree optical fiber array connector comprises a vertical substrate for fixing optical fibers and supporting 90-degree turning of the optical fibers, a placing cavity which is arranged in the vertical substrate and correspondingly penetrates through two sides of the vertical substrate, a clamping plate which is vertically intercepted in the placing cavity, and penetrating openings which are uniformly arranged on the clamping plate. The optical fiber array is applied to a high-precision parallel optical fiber transmission system, has a compact port arrangement mode, supports the simplified and miniaturized design of a module, is suitable for a large-scale data center and super computing equipment, and meets the requirements for high-density transmission and miniaturized structures.
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Description

Technical Field

[0001] The utility model relates to the technical field of optical fiber connectors, in particular to a 90-degree optical fiber array connector based on an injection molding process. Background Art

[0002] An optical fiber array connector is an optical communication device used to connect multiple optical fibers, mainly for high-speed data transmission in optical fiber communication systems. The main function of the optical fiber array connector is to integrate multiple optical fibers in one connector to transmit multi-channel data simultaneously. Compared with single-core optical fiber connectors, optical fiber array connectors have higher data transmission capacity and smaller volume, and are widely used in fields such as high-density wiring in data centers, optical modules, and optical fiber sensing.

[0003] This experimental team has long browsed and studied a large number of relevant records and materials on the related technologies of optical fiber array connectors. At the same time, relying on relevant resources, a large number of relevant experiments have been carried out. After a large number of searches, it is found that the existing optical fiber connector structures are usually relatively complex, the assembly steps are cumbersome, the accuracy and stability of optical fiber arrangement are poor, and positioning inaccuracies are prone to occur especially in high-density applications. In addition, the space utilization rate of traditional connectors is not high, the miniaturized design of modules cannot be achieved, and the material durability and environmental adaptability are also weak, and the performance is prone to decline after long-term use.

[0004] In order to solve the problems commonly existing in this field, such as poor durability and environmental adaptability of optical fiber connectors, high structural complexity, etc., the present utility model is made. Summary of the Utility Model

[0005] The purpose of the present utility model is to propose a 90-degree optical fiber array connector based on an injection molding process for the deficiencies currently existing in this field.

[0006] In order to overcome the deficiencies of the prior art, the present utility model adopts the following technical solutions:

[0007] A 90-degree optical fiber array connector based on an injection molding process, the 90-degree optical fiber array connector includes a vertical substrate for fixing and supporting the 90-degree turning of the optical fiber, a placement cavity provided inside the vertical substrate and correspondingly penetrating both sides of the vertical substrate, and a clamping plate vertically intercepting in the placement cavity.

[0008] The clamping plate is provided with through holes, the optical fibers penetrate through both sides of the vertical substrate, and each optical fiber respectively penetrates out from the through holes, and the clamping plate fixes the positions of the optical fibers penetrating through the vertical substrate.

[0009] Further, the vertical substrate includes a horizontally arranged horizontal plate, a vertically arranged vertical plate, and an arc plate for connecting the horizontal plate and the vertical plate. Among them, the horizontal plate and the vertical plate are perpendicular to each other, and through channels are respectively arranged inside the horizontal plate, the vertical plate, and the arc plate. Moreover, the through channels inside the flat plate, the vertical plate, and the arc plate are interconnected to form the placement cavity.

[0010] Further, one side wall of the vertical plate relatively far from the arc plate is the penetration wall, and a number of penetration holes are arranged horizontally on the penetration wall. The optical fibers pass through these penetration holes in sequence and penetrate into the vertical substrate, and each optical fiber penetrates into the vertical substrate from the vertical plate of the vertical substrate and penetrates out from the horizontal plate of the vertical substrate.

[0011] The beneficial effects achieved by the present utility model are as follows:

[0012] 1. The design of traditional optical fiber connectors may require more components or complex assembly steps. By integrally molding through the injection molding process, the assembly steps are reduced, and the production efficiency is improved.

[0013] 2. The position of the optical fiber is accurately fixed through the clamping plate, and array arrangement is achieved, improving the accuracy and stability of the optical fiber under high-density arrangement.

[0014] 3. The vertical substrate is made of the Kovar alloy 4j29 material, and after injection molding and surface gold plating treatment, the corrosion resistance and environmental adaptability of the connector are significantly enhanced. At the same time, the design of the vertical substrate based on the injection molding process can reduce the number of parts and manufacturing steps through the integrally molding method, reducing the production cost. Description of the Drawings

[0015] The present utility model can be further understood from the following description in conjunction with the drawings. The components in the drawings are not necessarily drawn to scale, but the emphasis is placed on showing the principles of the embodiments. In different views, the same reference numerals designate corresponding parts.

[0016] Figure 1 It is an experimental schematic diagram of the whole of the present utility model.

[0017] Figure 2 It is a structural schematic diagram of the clamping plate of the present utility model.

[0018] Figure 3 It is a structural schematic diagram of the penetration wall of the present utility model.

[0019] Figure 4 It is a structural schematic diagram of the whole of the present utility model.

[0020] Figure 5 It is a top view structural schematic diagram of the present utility model.

[0021] Figure 6 It is a bottom view structural schematic diagram of the present utility model.

[0022] Description of the reference numerals in the drawings: 1 - penetration wall; 2 - penetration hole; 3 - vertical plate; 4 - arc plate; 5 - horizontal plate; 6 - optical fiber; 7 - through hole; 8 - vertical substrate. Detailed implementation mode

[0023] In order to make the purpose, technical solution and advantages of the present utility model clearer, the present utility model will be further described in detail below in conjunction with its embodiments; it should be noted that the specific embodiments described here are only used to explain the present utility model and are not used to limit this case. For those skilled in the art, after consulting the following detailed description, other systems, methods and / or features of this embodiment will become obvious. And the terms used to describe the positional relationship in the drawings are only for illustrative purposes and cannot be understood as a limitation of this patent. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific circumstances.

[0024] Embodiment 1: In combination with the attached Figure 1 、attached Figure 2 、attached Figure 3 、attached Figure 4 and attached Figure 5 In this embodiment, a 90-degree optical fiber array connector based on an injection molding process is constructed. The 90-degree optical fiber array connector includes a vertical substrate that fixes the optical fiber and supports the 90-degree turning of the optical fiber, a placement cavity that is arranged inside the vertical substrate and penetrates through both sides of the vertical substrate correspondingly, and a clamping plate that is vertically intercepted in the placement cavity.

[0025] A through hole is arranged on the clamping plate, and the optical fiber penetrates through both sides of the vertical substrate. At the same time, each optical fiber respectively penetrates out from the through hole. The clamping plate fixes the position of the optical fiber penetrating through the vertical substrate.

[0026] The vertical substrate includes a horizontally arranged horizontal plate, a vertically arranged vertical plate, and an arc plate used to connect the horizontal plate and the vertical plate. Among them, the horizontal plate and the vertical plate are perpendicular to each other. Through cavities are respectively arranged inside the horizontal plate, the vertical plate, and the arc plate, and the through cavities inside the flat plate, the vertical plate, and the arc plate are communicated with each other to form the placement cavity.

[0027] The side wall of the vertical plate relatively far from the arc plate is the penetration wall, and a number of penetration holes are arranged horizontally on the penetration wall. The optical fiber penetrates into the vertical substrate through these penetration holes in sequence. Each optical fiber respectively penetrates into the vertical substrate from the vertical plate of the vertical substrate and penetrates out from the horizontal plate of the vertical substrate. Among them, after the vertical substrate is injection molded with kovar alloy 4j29 as the raw material, the surface is obtained after gold plating treatment.

[0028] One end of the horizontal plate is connected to the arc plate, and at the same time, the other end of the horizontal plate is relatively far from the arc plate.

[0029] The engaging plate is made of quartz glass. The engaging plate is vertically fixed in the through hole of the horizontal plate through a colloid, and the engaging plate is relatively close to one end of the horizontal plate away from the arc plate. Each optical fiber uniformly passes through the corresponding through hole, so as to realize the array arrangement of optical fibers.

[0030] The 90-degree optical fiber array connector based on the injection molding process of the present utility model is reasonably designed. By adopting the combination of a horizontal plate, a vertical plate and an arc plate, the smooth 90-degree turning of the optical fiber is realized, stress and loss are reduced. The uniformly arranged through holes on the engaging plate ensure the precise positioning of the optical fiber, improving the stability of signal transmission. The vertical substrate is injection molded with kovar alloy 4j29 and plated with gold on the surface, having good electrical conductivity and corrosion resistance. The engaging plate uses quartz glass, having high light transmittance and thermal stability. The injection molding process not only improves the production efficiency and precision, reduces the cost, but also makes the installation and maintenance more convenient, meeting the requirements of high-density optical communication systems.

[0031] Although the present utility model has been described above with reference to various embodiments, it should be understood that many changes and modifications can be made without departing from the scope of the present utility model. That is, the methods, systems and devices discussed above are examples. Various configurations can be appropriately omitted, replaced or added with various processes or components. For example, in an alternative configuration, the method can be executed in an order different from the described order, and / or various components can be added, omitted and / or combined. Moreover, the features described with respect to certain configurations can be combined in various other configurations, such as different aspects and elements of the configuration can be combined in a similar manner. In addition, as technology develops, the elements therein can be updated, that is, many elements are examples and do not limit the scope of the present disclosure or claims. And it should be understood that after reading the content recorded in the present utility model, those skilled in the art can make various changes or modifications to the present utility model, and these equivalent changes and modifications also fall within the scope defined by the claims of the present utility model.

Claims

1. A 90-degree fiber optic array connector based on an injection molding process, characterized in that The 90-degree fiber array connector includes a vertical substrate for fixing the optical fibers and supporting the 90-degree turning of the optical fibers, a placement cavity disposed inside the vertical substrate and correspondingly penetrating through both sides of the vertical substrate, and a clamping plate vertically intercepting in the placement cavity. The clamping plate is provided with through holes, the optical fibers penetrate through both sides of the vertical substrate, and each optical fiber respectively penetrates out from the through holes. The clamping plate fixes the positions of the optical fibers penetrating through the vertical substrate.

2. The 90-degree fiber optic array connector according to claim 1, wherein The vertical substrate includes a horizontally arranged horizontal plate, a vertically arranged vertical plate, and an arc-shaped plate for connecting the horizontal plate and the vertical plate. Among them, the horizontal plate and the vertical plate are perpendicularly arranged, and through cavities are respectively arranged inside the horizontal plate, the vertical plate, and the arc-shaped plate. The through cavities inside the flat plate, the vertical plate, and the arc-shaped plate are interconnected to form the placement cavity.

3. The 90-degree fiber optic array connector according to claim 2, characterized in that One side wall of the vertical plate relatively far from the arc-shaped plate is a penetration wall, and a plurality of penetration holes are transversely arranged on the penetration wall. The optical fibers penetrate into the vertical substrate through these penetration holes in sequence, and each optical fiber respectively penetrates into the vertical plate of the vertical substrate and penetrates out from the horizontal plate of the vertical substrate.