Efficient copper wire winding equipment
The copper wire winding device addresses uneven winding by using a guided winding mechanism with adjustable paths and precise spool alignment, ensuring uniformity and stability of coil formation.
Patent Information
- Application Number
- CN202421667444.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-07-15
AI Technical Summary
The discharge port of existing copper wire winding equipment is fixed, making it difficult for copper wire to be wound evenly on the material tray, resulting in inconsistent conductivity of each part of the coil, affecting the performance and stability of electronic components or motors, and increasing the risk of coil breakage.
The design of winding components, double-channel steering parts, folding plates, hydraulic rods and transmission motors is adopted. By accurately adjusting the winding path and tension of the copper wire, combined with the settings of the slide rails and slide rods, the copper wire is ensured to be evenly wound and adapted to material trays of different diameters or shapes.
The uniform winding of copper wire is achieved, the flexibility and applicability of the equipment is improved, the stability and safety of operation are enhanced, the internal stress unevenness and risk of fracture of the coil are reduced, and the reliability and service life of the product are improved.
Smart Images
Figure CN223108677U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field related to copper wire winding equipment, and particularly relates to an efficient copper wire winding equipment. Background Art
[0002] Copper wire winding equipment is an industrial machine used to wind copper wire around a mandrel or a mold to manufacture coils, electromagnets, transformer coils, motor windings or other types of coil components. This equipment is usually used in industries such as wire and cable manufacturing, motor manufacturing, and electrical component manufacturing. The working principle of copper wire winding equipment is to guide the copper wire through a wire guiding mechanism and then wind it around the mandrel with a certain tension. During the winding process, parameters such as the tension of the copper wire, the diameter, number of turns, and length of the coil can be adjusted through the control system of the equipment.
[0003] However, the position of the discharge port of the existing copper wire winding equipment is fixed, making it difficult to wind the copper wire evenly onto the reel, resulting in inconsistent electrical conductivity of each part of the coil, thus affecting the performance and stability of electronic components or motors. At the same time, it causes uneven stress distribution inside the coil, increasing the risk of coil breakage and reducing the reliability and service life of the product. Summary of the Utility Model
[0004] The purpose of the utility model is to provide an efficient copper wire winding equipment to solve the problems in the above background art that the position of the discharge port of the existing copper wire winding equipment is fixed, making it difficult to wind the copper wire evenly onto the reel, resulting in inconsistent electrical conductivity of each part of the coil, thus affecting the performance and stability of electronic components or motors. At the same time, it causes uneven stress distribution inside the coil, increasing the risk of coil breakage and reducing the reliability and service life of the product.
[0005] To achieve the above purpose, the utility model provides the following technical solution: An efficient copper wire winding equipment, including a main body of the winding device;
[0006] A discharge cavity is arranged at the bottom position of the main body of the winding device, a discharge port is arranged above the discharge cavity, fixing plates are arranged in an array on the left and right sides at the bottom of the main body of the winding device, a transmission cavity is arranged above the main body of the winding device, and the efficient copper wire winding equipment is powered by an external power supply;
[0007] A wire winding assembly is arranged at the middle position on the front side of the transmission cavity, a double-channel turning member is arranged on the right side and the bottom of the wire winding assembly, and a folding plate is arranged on the left side of the wire winding assembly.
[0008] Preferably, a first turning channel is arranged at the top position of the double-channel turning member, a second turning channel is arranged at the rear side of the first turning channel, and a single-channel turning member is arranged above the wire winding assembly.
[0009] Preferably, a hydraulic rod is provided at the top position of the folding plate, and a single-channel steering member is provided at the front side position below the folding plate.
[0010] Preferably, a transmission motor is provided at the rear side position of the hydraulic rod. The hydraulic rod is fixedly connected to the folding plate, and the hydraulic rod is telescoped by the transmission motor.
[0011] Preferably, slide rails are annularly and arrayedly provided on the winding assembly. A slide bar is provided inside the slide rails, and four slide rails and slide bars are respectively provided.
[0012] Preferably, a winding disc is provided at the top position of the slide bar. Embedding grooves are arrayedly provided inside the winding disc, and the embedding grooves are snap-connected to the material discs of the copper wires.
[0013] Preferably, a positioning groove is provided at the bottom position of the main body of the winding device. A protective cover is provided at the front side position of the main body of the winding device. Heat dissipation holes are provided above the protective cover. An insertion plate is provided at the bottom position of the main body of the winding device, and the insertion plate is slidably connected to the positioning groove.
[0014] Compared with the prior art, the present utility model provides a high-efficiency copper wire winding device, which has the following
[0015] Beneficial effects:
[0016] 1. Through the settings of the winding assembly, the double-channel steering member, the folding plate, the first steering channel, the second steering channel, the single-channel steering member and the hydraulic rod, the double-channel steering member and the single-channel steering member can effectively guide the direction of the copper wire, ensure the tension of the copper wire winding, and are beneficial to realizing more uniform winding. By fixedly connecting the hydraulic rod to the folding plate and telescoping it through the transmission motor, precise adjustment of the folding plate can be realized, adapting to different diameters or shapes of the material discs, improving the flexibility and applicability of the device. The layout of each component is compact, effectively utilizing the space and improving the overall efficiency and performance of the device.
[0017] 2. Through the settings of the slide rails, the slide bars, the winding disc and the embedding grooves, the settings of the slide rails and the slide bars enable the winding assembly to move smoothly within the annular array, ensuring the stability and precision during the operation process. The structural design of the slide rails and the slide bars can provide good positioning functions, ensuring that the winding disc and the embedding grooves can be accurately aligned, making the operation more delicate and efficient. The slide bar is arranged inside the slide rail, enabling the winding disc to easily move along the slide rail, facilitating the operator to quickly adjust and install the winding materials. The embedding grooves are snap-connected to the material discs of the copper wires. By using the embedding grooves inside the winding disc at the top position of the slide bar, it is ensured that the copper wire material discs are not easily detached or displaced during the operation, improving the safety and stability of the work. Description of the Drawings
[0018] Figure 1This is a schematic structural diagram of the present utility model.
[0019] Figure 2 This is a schematic structural diagram of the transmission cavity in the present utility model.
[0020] Figure 3 This is a schematic structural diagram of the steering member in the present utility model.
[0021] Figure 4 This is a schematic structural diagram of the protective cover in the present utility model.
[0022] Figure 5 This is a schematic structural diagram of the wire winding disc in the present utility model.
[0023] In the figure: 1. Main body of the winding device; 2. Transmission cavity; 3. Heat dissipation holes; 4. Protective cover; 5. Fixed plate; 6. Insertion plate; 7. Discharge cavity; 8. Positioning groove; 9. Discharge port; 10. Folding plate; 11. Hydraulic rod; 12. Single-channel steering member; 13. Double-channel steering member; 14. First steering channel; 15. Second steering channel; 16. Wire winding assembly; 17. Slide rail; 18. Slide bar; 19. Wire winding disc; 20. Embedded groove. Detailed implementation manners
[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0025] The present utility model provides a highly efficient copper wire winding device as Figures 1-5 shown, including a main body 1 of the winding device;
[0026] A discharge cavity 7 is provided at the bottom position of the main body 1 of the winding device, a discharge port 9 is provided above the discharge cavity 7, fixed plates 5 are arrayed on the left and right sides at the bottom of the main body 1 of the winding device, a transmission cavity 2 is provided above the main body 1 of the winding device, and the highly efficient copper wire winding device is powered by an external power supply;
[0027] A wire winding assembly 16 is provided at the middle position on the front side of the transmission cavity 2, a double-channel steering member 13 is provided on the right side and the bottom position of the wire winding assembly 16, and a folding plate 10 is provided on the left side of the wire winding assembly 16.
[0028] A first steering channel 14 is provided at the top position of the double-channel steering member 13, a second steering channel 15 is provided at the rear side of the first steering channel 14, and a single-channel steering member 12 is provided above the wire winding assembly 16.
[0029] At the top position of the folding plate 10, a hydraulic rod 11 is provided, and at the front side position below the folding plate 10, a single-channel steering member 12 is provided.
[0030] At the rear side position of the hydraulic rod 11, a transmission motor is provided. The hydraulic rod 11 is fixedly connected to the folding plate 10, and the hydraulic rod 11 expands and contracts through the transmission motor.
[0031] Four slide rails 17 are arranged in a circular array around the winding assembly 16. Inside the slide rails 17, slide rods 18 are provided, and there are four slide rails 17 and slide rods 18 respectively.
[0032] At the top position of the slide rod 18, a winding disc 19 is provided. Inside the winding disc 19, embedding grooves 20 are arranged in an array, and the embedding grooves 20 are snap-connected to the material discs of the copper wires.
[0033] At the bottom position of the winding device main body 1, a positioning groove 8 is provided. At the front side position of the winding device main body 1, a protective cover 4 is provided. Above the protective cover 4, heat dissipation holes 3 are provided. At the bottom position of the winding device main body 1, an insertion plate 6 is provided, and the insertion plate 6 is slidably connected to the positioning groove 8.
[0034] In this embodiment, the specific implementation steps of a copper wire high-efficiency winding device are as follows: Check whether the device is running normally, confirm whether the required copper wires and other materials are complete, and make necessary adjustments and cleaning. Install the copper wires to be wound into the discharge cavity 7, and adjust the diameter and position of the material disc as needed. Pass the copper wire through the first steering channel 14 of the bottom two-way steering member 13 at the bottom of the winding assembly 16 and enter the first steering channel 14 of the right two-way steering member 13. Subsequently, the copper wire enters the second steering channel 15 of the bottom two-way steering member 13 through the first steering channel 14 of the right two-way steering member 13. The copper wire enters the second steering channel 15 of the right two-way steering member 13 through the second steering channel 15 of the bottom two-way steering member 13, enters the top single-channel steering member 12 through the second steering channel 15 of the right two-way steering member 13, and finally winds through the folding plate 10. Start the device to let the copper wire start to wind on the winding assembly 16. Real-time monitor the winding situation of the copper wire through the monitoring system of the device to ensure that the winding process is stable and the copper wire is uniform. When the coil reaches the preset number of turns or length, stop the device operation, remove the wound coil, clean the device and the working area, check whether there are any abnormal parts or parts that need maintenance on the device, and perform maintenance and upkeep in a timely manner.
[0035] As Figures 2-3As shown in the figure, a wire winding assembly 16 is provided at the middle position on the front side of the transmission cavity 2. A double-channel turning member 13 is provided at the right and bottom positions of the wire winding assembly 16. A folding plate 10 is provided at the left position of the wire winding assembly 16. A first turning channel 14 is provided at the top position of the double-channel turning member 13. A second turning channel 15 is provided at the rear position of the first turning channel 14. A single-channel turning member 12 is provided above the wire winding assembly 16. A hydraulic rod 11 is provided at the top position of the folding plate 10. A single-channel turning member 12 is provided at the front position below the folding plate 10. A transmission motor is provided at the rear position of the hydraulic rod 11. The hydraulic rod 11 is fixedly connected to the folding plate 10, and the hydraulic rod 11 is extended and retracted by the transmission motor.
[0036] Preferably, the device is provided with a double-channel turning member 13 and a single-channel turning member 12, which can effectively guide the direction of the copper wire, ensure the tension of the copper wire winding, and is beneficial to achieve more uniform winding. By fixedly connecting the hydraulic rod 11 to the folding plate 10 and extending and retracting it through the transmission motor, precise adjustment of the folding plate 10 can be realized, adapting to different diameters or shapes of the material trays, improving the flexibility and applicability of the device. The layout of each component is compact, effectively utilizing the space, and improving the overall efficiency and performance of the device.
[0037] As Figure 1 and Figure 4 shown in the figure, the wire winding assembly 16 is provided with slide rails 17 in an annular array. A slide rod 18 is provided inside the slide rails 17. There are four slide rails 17 and slide rods 18 respectively. A wire winding disc 19 is provided at the top position of the slide rod 18. Embedding grooves 20 are arrayed inside the wire winding disc 19, and the embedding grooves 20 are snap-connected to the material tray of the copper wire.
[0038] Preferably, the setting of the slide rails 17 and the slide rods 18 enables the wire winding assembly to move smoothly within the annular array, ensuring the stability and precision during the operation process. The structural design of the slide rails 17 and the slide rods 18 can provide good positioning functions, ensuring that the wire winding disc 19 and the embedding grooves 20 can be accurately aligned, making the operation more delicate and efficient. The slide rod 18 is provided inside the slide rail 17, enabling the wire winding disc 19 to easily move along the slide rail, facilitating the operator to quickly adjust and install the winding materials. The embedding grooves 20 are snap-connected to the material tray of the copper wire. By using the embedding grooves inside the wire winding disc 19 at the top position of the slide rod 18, it is ensured that the copper wire material tray is not easily detached or displaced during operation, improving the safety and stability of the work.
[0039] As Figures 1-4 shown in the figure, a positioning groove 8 is provided at the bottom position of the winding device main body 1. A protective cover 4 is provided at the front position of the winding device main body 1. Heat dissipation holes 3 are provided above the protective cover 4. An insertion plate 6 is provided at the bottom position of the winding device main body 1, and the insertion plate 6 is slidably connected to the positioning groove 8.
[0040] Optionally, the positioning groove 8 can ensure the stable positioning of the winding device body 1 during operation, which helps to guarantee the accuracy and stability of the winding process. The protective cover 4 effectively protects the key components during the operation of the equipment, avoiding damage or safety problems caused by accidental contact with external objects or operators. The heat dissipation holes 3 are located above the protective cover 4, which helps to discharge the heat generated during the operation of the equipment and keep the equipment within an appropriate working temperature range. The sliding connection design of the insertion plate 6 and the positioning groove 8 ensures that the device is not prone to looseness or vibration during operation, which is beneficial to improving the stability and durability of the equipment.
[0041] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A high-efficiency copper wire winding device, comprising a winding device main body (1); At the bottom position of the winding device main body (1), there is a discharge cavity (7), above the discharge cavity (7) there is a discharge port (9), on the left and right sides of the bottom of the winding device main body (1), fixing plates (5) are arranged in an array, above the winding device main body (1) there is a transmission cavity (2), and the high-efficiency copper wire winding device is powered by an external power supply; It is characterized in that: At the middle position on the front side of the transmission cavity (2), there is a wire winding assembly (16), on the right side and bottom position of the wire winding assembly (16), there is a double-channel turning part (13), and on the left side position of the wire winding assembly (16), there is a folding plate (10).
2. The high-efficiency copper wire winding device according to claim 1, wherein: At the top position of the double-channel turning part (13), there is a first turning channel (14), at the rear side position of the first turning channel (14), there is a second turning channel (15), and above the wire winding assembly (16), there is a single-channel turning part (12).
3. The highly efficient copper wire winding device according to claim 2, characterized in that: At the top position of the folding plate (10), there is a hydraulic rod (11), and at the front side position below the folding plate (10), there is a single-channel turning part (12).
4. The high-efficiency copper wire winding device according to claim 3, wherein: At the rear side position of the hydraulic rod (11), there is a transmission motor, the hydraulic rod (11) is fixedly connected to the folding plate (10), and the hydraulic rod (11) is telescoped by the transmission motor.
5. The highly efficient copper wire winding device according to claim 1, characterized in that: The wire winding assembly (16) is provided with slide rails (17) in an annular array, inside the slide rails (17), there are slide rods (18), and there are four slide rails (17) and slide rods (18) respectively.
6. The high-efficiency copper wire winding device according to claim 5, characterized in that: At the top position of the slide rod (18), there is a wire winding disc (19), inside the wire winding disc (19), there are embedding grooves (20) arranged in an array, and the embedding grooves (20) are clamped and connected with the wire reels of the copper wire.
7. The high-efficiency copper wire winding device according to claim 1, characterized in that: At the bottom position of the winding device main body (1), there is a positioning groove (8), at the front side position of the winding device main body (1), there is a protective cover (4), above the protective cover (4) there are heat dissipation holes (3), at the bottom position of the winding device main body (1), there is an insertion plate (6), and the insertion plate (6) is slidably connected with the positioning groove (8).