Positioning and clamping tool for assembling motor assembly

The electric motor assembly system addresses instability and manual complexity by using magnetic attraction and screw-driven clamps for precise, adaptable, and efficient motor housing fixation, improving assembly precision and versatility.

CN223109870UActive Publication Date: 2025-07-15ZHENJIANG LIHANG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422282450.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-07-15
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

The existing motor assembly devices are complicated to operate during positioning and clamping, prone to positioning deviations, and have poor stability to circular or arc-shaped structures.

Method used

The magnetic suction assembly and clamping device driven by electric push rod are adopted, and the motor housing is absorbed by electromagnets, combined with the V-shaped clamping frame and telescopic spring clamping plate, the screw is adjusted by shaking the handle to achieve synchronous displacement of the clamping frame, and the motor position is corrected with the ball to achieve rapid and stable centering clamping.

Benefits of technology

It improves the stability and convenience of motor assembly, can flexibly adapt to motors of different specifications, reduces positioning deviations, and improves assembly efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a positioning and clamping tool for assembling a motor assembly, which relates to the technical field of motor assembly and comprises a base, a mounting seat is fixedly mounted at the top of the base, a top seat is fixedly mounted at the top of the mounting seat, and an electric push rod is fixedly mounted in the middle of the top seat. By the adoption of the structure, the electromagnet operates to generate magnetic attraction force, then the shell of the motor can be attracted through the electromagnet, the adjusting lead screw drives the sliding block to drive the two sets of clamping frames to move synchronously, and the clamping frames are arranged synchronously, so that the motor shell can be clamped in the middle in an auxiliary mode; the clamping frames abut against the two sides of the motor shell, at the moment, the motor shell moves on the top of the top disc through the balls, the position of the motor shell can be corrected in the clamping period, the center clamping function is achieved, the motor can be conveniently, rapidly, stably and accurately assembled, the motor assembling convenience of the whole device can be improved, and the overall performance of the device can be improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of motor assembly, and particularly relates to a positioning and clamping tool for motor assembly. Background Technique

[0002] Motor assembly refers to the process of assembling various components together to build a complete motor system. This process usually includes correctly assembling various components such as stators, rotors, coils, bearings, end covers, etc. according to design requirements to form a fully functional motor. Motor assembly needs to strictly follow design specifications and assembly processes to ensure that the performance and quality of the motor meet the requirements. Through motor assembly, various types and specifications of motors can be produced for various different application fields. Currently, in the process of motor assembly, the motor housing is an important part. During motor assembly, it is necessary to position the motor housing. After positioning, the various components that make up the motor are installed inside the housing.

[0003] A Chinese patent with the publication number "CN214380546U" discloses a motor assembly positioning tool, which includes a base. A load-bearing column is installed on the base, and an assembly plate is installed at the upper end of the load-bearing column. An opening is provided on the assembly plate, and an assembly groove is provided on the load-bearing column directly below the opening. A support mechanism is provided in the assembly groove. The upper end of the support mechanism passes through the opening and is installed with a positioning plate. A positioning groove is provided at the middle position of the positioning plate. Load-bearing plates are installed on the assembly plate on both the left and right sides of the positioning plate. A clamping assembly is provided on the side of the load-bearing plate close to the positioning plate. This kind of motor assembly positioning tool clamps the motor housing through the provided clamping assembly, and the clamping assembly is rotationally connected to the threaded rod through a bearing. That is, during assembly, the operator can rotate the motor housing at any time, so that when assembling other parts, it is not necessary to disassemble and reassemble, and different assembly requirements can be met, thereby improving the assembly efficiency.

[0004] During the use of the above device, its overall positioning and assembly is carried out by twisting bolts for positioning. Obviously, during positioning, it is necessary to adjust two groups of bolts simultaneously to achieve centering clamping and positioning. It can be seen that its manual operation is relatively cumbersome, and at the same time, positioning deviation is likely to occur, which is not convenient for quick centering positioning and clamping inside the chassis. Moreover, the structures such as the housing and the rotor inside the motor are mostly circular or arc-shaped, and the above device uses flat clamping plates to assist in positioning and clamping. Due to the unstable characteristics of circular or arc-shaped shapes, it can be seen that its overall clamping stability is poor. Therefore, it needs to be improved. Content of the Utility Model

[0005] Aiming at the problems mentioned in the background technique, the purpose of the utility model is to provide a positioning and clamping tool for motor assembly to solve the problems put forward in the background technique.

[0006] The above technical object of the utility model is achieved by the following technical solutions:

[0007] A positioning and clamping tool for assembling a motor assembly, comprising a base, a mounting seat is fixedly installed on the top of the base, a top seat is fixedly installed on the top of the mounting seat, an electric push rod is fixedly installed in the middle of the top seat, a magnetic attraction assembly is fixedly installed on the top of the electric push rod, and a clamping device is fixedly installed on one side of the top seat;

[0008] The clamping device includes a side rail frame fixedly installed on one side of the top seat. A lead screw is rotatably connected inside the side rail frame. The thread directions at both ends of the lead screw are opposite. Both ends of the lead screw are threadedly connected with sliders. A clamping assembly is fixedly installed on the top of the slider. One end of the lead screw penetrates through the side rail frame and is fixedly installed with a crank. By setting the clamping device, during the use of the device, the rotation of the crank can be adjusted, and the rotation of the lead screw can be assisted by the rotation of the crank. By rotating the lead screw, the sliders can be flexibly adjusted to drive the clamping assembly to displace relative to each other. By the relative displacement of the clamping assembly, the motor housing can be stably centered and clamped, which can improve the stability of the clamping and positioning of the device, making the overall stability of the device stronger and more convenient during use.

[0009] As a preferred technical solution, the clamping assembly includes a bracket fixedly installed on the top of the slider. A fixing plate is fixedly installed at the end of the bracket. A clamping frame is fixedly installed inside the fixing plate. By setting the clamping assembly, during the use of the device, the motor housing can be assisted to be clamped and fixed by the clamping frame inside the fixing plate, which can improve the overall stability of the motor housing.

[0010] As a preferred technical solution, a concave frame is fixedly installed on the outer side of the clamping frame. Limiting springs are fixedly installed at equal intervals inside the concave frame. A clamping plate is fixedly installed at the end of the limiting spring. The inner sides of the clamping plates are fixedly connected with anti-slip protrusions at equal intervals. By setting the limiting springs inside the concave frame, the motor housing can be clamped by the resetting and abutting of the limiting springs against the clamping plates, which can improve the stability after clamping the motor housing, and its elastic setting can avoid damaging the housing and rotor and other structures of the motor during assembly, and can improve the overall stability of the device.

[0011] As a preferred technical solution, support rods are fixedly installed at equal intervals on the outer side of the clamping plate. The outer ends of the support rods penetrate through the concave frame. By setting the support rods, during use, the support rods can assist in supporting and strengthening the clamping plate, which can avoid the lateral shaking of the limiting springs.

[0012] As a preferred technical solution, the overall cross-sectional shape of the clamping frame is V-shaped, and the two groups of clamping plates are arranged in an outward-facing "X" shape. By setting up the V-shaped clamping frame, the V-shaped clamping frame can assist in contacting the arc-shaped motor housing during use, thereby improving the stability of the overall clamping and positioning of the motor housing.

[0013] As a preferred technical solution, the magnetic suction component includes a top plate, which is fixedly installed on the top of the electric push rod. An electromagnet is fixedly installed in the middle of the top of the top plate. Ball bearings are connected to the top of the top plate in a circular shape and rotate at equal intervals. By setting the electromagnet on the top plate, the motor housing can be adsorbed by the electromagnet on the top plate during use, thereby improving the stability of the overall positioning of the motor housing.

[0014] As a preferred technical solution, a fixing frame is fixedly installed on the outer side of the mounting seat, a tool box is fixedly installed on the outer side of the fixing frame, and tool drawers are movably installed at equal intervals on the inner side of the tool box. By setting up the fixing frame, during use, the tools required during assembly can be stored in the tool box and tool drawer outside the fixing frame, which can improve the overall functionality and convenience of the device.

[0015] In summary, the utility model mainly has the following beneficial effects:

[0016] First, the operation of the electromagnet generates a magnetic attraction, and then the motor housing can be adsorbed by the electromagnet. At this time, the crank is pulled to drive the screw to rotate, and the slider can be driven to slide against each other inside the side rail frame by rotating the screw. The screw thread is rotated in opposite directions, and the two sets of clamping frames can be caused to move synchronously with each other. The clamping frames are synchronously positioned with each other, which can assist in centering the motor housing. The clamping frames contact the two sides of the motor housing with each other. At this time, the motor housing moves on the top of the top plate through the ball bearing, and the position of the motor housing can be corrected during the clamping period, realizing the center clamping function, which is convenient for fast, stable and accurate assembly of the motor, and can improve the convenience of the overall motor assembly of this device, and can improve the overall performance of this device;

[0017] Secondly, during clamping, the telescopic spring is used to reset the contact clamping plate to contact the motor housing. The anti-slip protrusions on the inner side of the clamping plate can improve the stability of the clamped motor housing. At the same time, the V-shaped clamping frame and the two sets of clamping plates arranged in an outward eight-shaped shape can contact the circular or arc-shaped outer surface of the motor housing through the inner inclined surface, and can squeeze and limit the motor housing. It can flexibly adapt to motors of different sizes and specifications, and can improve the overall adaptability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a schematic rear view structure of the utility model;

[0020] Figure 3 It is a schematic structure diagram of the clamping assembly of the utility model;

[0021] Figure 4 It is a schematic structure diagram of the disassembled state of the clamping assembly of the utility model.

[0022] Reference numerals: 1, base; 2, mounting seat; 3, top seat; 4, electric push rod; 5, magnetic attraction assembly; 51, top plate; 52, electromagnet; 53, ball; 6, clamping device; 61, side rail frame; 62, lead screw; 63, slider; 64, crank; 65, clamping assembly; 651, bracket; 652, fixing plate; 653, clamping frame; 654, concave frame; 655, limit spring; 656, clamping plate; 657, support rod; 7, fixing frame; 8, toolbox; 9, tool drawer. Detailed implementation manners

[0023] Embodiment

[0024] Refer to Figures 1 to 4 In this embodiment, a positioning and clamping tool for assembling a motor assembly includes a base 1. A mounting seat 2 is fixedly installed on the top of the base 1. A top seat 3 is fixedly installed on the top of the mounting seat 2. An electric push rod 4 is fixedly installed in the middle of the top seat 3. A magnetic attraction assembly 5 is fixedly installed on the top of the electric push rod 4. A clamping device 6 is fixedly installed on one side of the top seat 3;

[0025] The clamping device 6 includes a side rail frame 61. The side rail frame 61 is fixedly installed on one side of the top seat 3. A lead screw 62 is rotatably connected to the inner side of the side rail frame 61. The thread directions at both ends of the lead screw 62 are opposite. Sliders 63 are threadedly connected to both ends of the lead screw 62. A clamping assembly 65 is fixedly installed on the top of the slider 63. One end of the lead screw 62 penetrates through the side rail frame 61 and is fixedly installed with a crank 64. By providing the clamping device 6, during the use of this device, by adjusting the rotation of the crank 64, the rotation of the lead screw 62 can be assisted by the rotation of the crank 64. By the rotation of the lead screw 62, the sliders 63 can be assisted to flexibly adjust to drive the clamping assembly 65 to displace relative to each other. By the relative displacement of the clamping assembly 65, the motor housing can be stably centered and clamped, which can improve the stability of the clamping and positioning of this device, making the overall stability of this device relatively strong and convenient during use.

[0026] Refer to Figures 1 - 4, the clamping assembly 65 includes a bracket 651. The bracket 651 is fixedly installed on the top of the slider 63. A fixed plate 652 is fixedly installed at the end of the bracket 651. A clamping frame 653 is fixedly installed inside the fixed plate 652. By setting the clamping assembly 65, during the use of the device, the motor housing can be assisted in clamping and fixing by the clamping frame 653 inside the fixed plate 652, which can improve the overall stability of the motor housing, making the overall stability of the device relatively strong and more convenient to use.

[0027] Reference Figures 1 - 4 , a concave-shaped frame 654 is fixedly installed on the outer side of the clamping frame 653. A plurality of limiting springs 655 are fixedly installed at equal intervals inside the concave-shaped frame 654. A clamping plate 656 is fixedly installed at the end of the limiting spring 655. The inner sides of the clamping plates 656 are fixedly connected to anti-slip protrusions at equal intervals. By setting the limiting springs 655 inside the concave-shaped frame 654, the motor housing can be clamped by the limiting springs 655 resetting and abutting against the clamping plates 656, which can improve the stability after clamping the motor housing, and its elastic setting can avoid damaging structures such as the housing and rotor of the motor during assembly, and can improve the overall stability of the device.

[0028] Reference Figures 1 - 4 , a plurality of support rods 657 are fixedly installed at equal intervals on the outer side of the clamping plate 656. The outer ends of the support rods 657 penetrate through the concave-shaped frame 654. By setting the support rods 657, during use, the clamping plate 656 can be assisted in supporting and strengthening by the support rods 657, which can avoid the lateral shaking of the limiting springs 655 and improve the clamping and positioning stability of the device for the whole motor.

[0029] Reference Figures 1 - 4 , the overall cross-sectional shape of the clamping frame 653 is set in a V shape, and the two clamping plates 656 are both set in an outer flare shape. By setting the V-shaped clamping frame 653, during use, the arc-shaped motor housing can be assisted in abutting by the V-shaped clamping frame 653, which can improve the stability of the overall clamping and positioning of the motor housing, making the overall stability of the device relatively strong and more convenient.

[0030] Reference Figures 1 - 2 , the magnetic attraction assembly 5 includes a top plate 51. The top plate 51 is fixedly installed on the top of the electric push rod 4. An electromagnet 52 is fixedly installed in the middle of the top of the top plate 51. A plurality of ball bearings 53 are rotatably connected in a circular ring shape at equal intervals on the top of the top plate 51. By setting the electromagnet 52 on the top plate 51, during use, the motor housing can be adsorbed by the electromagnet 52 on the top plate 51, which can improve the stability of the overall positioning of the motor housing. By setting the ball bearings 53, the friction at the bottom of the motor housing can be reduced by the ball bearings 53, which is convenient for adjusting and correcting the centering clamping of the motor and can improve the clamping stability.

[0031] Reference Figures 1 - 2, a fixing frame 7 is fixedly installed on the outer side of the mounting base 2, a toolbox 8 is fixedly installed on the outer side of the fixing frame 7, and tool drawers 9 are movably installed at equal intervals on the inner side of the toolbox 8. By providing the fixing frame 7, during use, tools required during assembly can be stored in the toolbox 8 and the tool drawers 9 on the outer side of the fixing frame 7.

[0032] Principle and advantages of use: By cooperating the magnetic attraction assembly 5 and the clamping device 6, during the use of this device, the motor housing can be placed on the electromagnet 52. Start the electric push rod 4 to push the top plate 51 upward between the inner sides of the clamping frames 653. By starting the electromagnet 52 on the top of the top plate 51 to operate, using the magnetic attraction force generated by the operation of the electromagnet 52, the outer housing of the motor can be adsorbed by the electromagnet 52. At this time, pull the crank 64 to drive the lead screw 62 to rotate. By rotating the lead screw 62, the sliders 63 can be driven to slide relative to each other inside the side rail frame 61. By setting the opposite thread directions of the lead screw 62, the two clamping frames 653 can be made to move synchronously. The synchronous position setting of the clamping frames 653 can assist in centering and clamping the motor housing. By the clamping frames 653 abutting against both sides of the motor housing, at this time, the motor housing moves on the top of the top plate 51 through the balls 53, which can correct the position of the motor housing during clamping, realize the centering clamping function, facilitate the quick, stable and precise assembly of the motor, improve the convenience of the overall equipment for assembling the motor, and improve the overall performance of this device;

[0033] By providing the clamping assembly 65, during the adjustment and clamping positioning of this device, the inner inclined surface of the clamping frame 653 can abut against the outer surface of the motor, and the clamping plate 656 can contact the motor housing by the reset of the telescopic spring. The anti-slip protrusions on the inner side of the clamping plate 656 can improve the stability of clamping the motor housing. At the same time, the V-shaped clamping frame 653 and the two clamping plates 656 arranged in an outward V shape can abut against the outer surface of the circular or arc-shaped motor housing through their inner inclined surfaces, can squeeze and limit the motor housing, can flexibly adapt to motor housings of different thicknesses, sizes and specifications, improve the overall adaptability of this device. At the same time, the support rod 657 is provided to assist in supporting and strengthening the clamping plate 656, avoiding the lateral shaking of the limit spring 655 during the clamping of the clamping plate 656, improving the stability of the overall device for clamping the battery housing. And during use, the toolbox 8 on the outer side of the fixing frame 7 and the tool drawers 9 inside it can be used to store assembly tools, which can further improve the convenience of the overall use of this device.

Claims

1. A positioning and clamping tool for assembling a motor assembly, comprising a base (1), characterized in that: A mounting seat (2) is fixedly installed at the top of the base (1). A top seat (3) is fixedly installed at the top of the mounting seat (2). An electric push rod (4) is fixedly installed in the middle of the top seat (3). A magnetic attraction assembly (5) is fixedly installed at the top of the electric push rod (4). A clamping device (6) is fixedly installed on one side of the top seat (3). The clamping device (6) includes a side rail frame (61). The side rail frame (61) is fixedly installed on one side of the top seat (3). A lead screw (62) is rotatably connected inside the side rail frame (61). The thread directions at both ends of the lead screw (62) are opposite. Sliders (63) are threadedly connected to both ends of the lead screw (62). A clamping assembly (65) is fixedly installed at the top of the slider (63). One end of the lead screw (62) penetrates through the side rail frame (61) and is fixedly installed with a crank (64).

2. The positioning and clamping tooling for assembling the motor assembly according to claim 1, characterized in that: The clamping assembly (65) includes a bracket (651). The bracket (651) is fixedly installed at the top of the slider (63). A fixing plate (652) is fixedly installed at the end of the bracket (651). A clamping frame (653) is fixedly installed inside the fixing plate (652).

3. The positioning and clamping tooling for assembling an electric motor assembly according to claim 2, characterized in that: A concave frame (654) is fixedly installed on the outer side of the clamping frame (653). Limiting springs (655) are fixedly installed at equal intervals inside the concave frame (654). A clamping plate (656) is fixedly installed at the end of the limiting spring (655). Anti-slip protrusions are fixedly connected at equal intervals inside the clamping plate (656).

4. The positioning and clamping tooling for assembling a motor assembly according to claim 3, characterized in that: Support rods (657) are fixedly installed at equal intervals on the outer side of the clamping plate (656). The outer ends of the support rods (657) penetrate through the concave frame (654).

5. A positioning and clamping tooling for assembling an electric motor assembly according to claim 3, characterized in that: The overall cross-sectional shape of the clamping frame (653) is arranged in a V shape. The two clamping plates (656) are both arranged in an outer flare shape.

6. The positioning and clamping tooling for assembling a motor assembly according to claim 1, wherein: The magnetic attraction assembly (5) includes a top plate (51). The top plate (51) is fixedly installed at the top of the electric push rod (4). An electromagnet (52) is fixedly installed in the middle of the top of the top plate (51). Ball bearings (53) are rotatably connected in a circular ring shape at equal intervals on the top of the top plate (51).

7. A positioning and clamping tooling for assembling a motor assembly according to claim 1, characterized in that: A fixing frame (7) is fixedly installed on the outer side of the mounting seat (2). A toolbox (8) is fixedly installed on the outer side of the fixing frame (7). Tool drawers (9) are movably installed at equal intervals inside the toolbox (8).

Citation Information

Patent Citations

  • Motor assembling and positioning tool

    CN214380546U