Vacuum pressure defoaming device for adhesive tape
Through the vacuum pressure defoaming device, the combination of a vacuum pump and an electric heating wire is used to solve the problem of low defoaming efficiency of tape, and achieve high-precision and efficient defoaming effect.
Patent Information
- Application Number
- CN202422292221.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-19
AI Technical Summary
In the prior art, tape defoaming efficiency is low and cannot meet the needs of high-precision production.
The vacuum pressure defoaming device is used, combined with the vacuum pump assembly and the electric heating wire, and the vacuum environment is created and maintained through the vacuum pump, and heated by the electric heating wire for heat conduction defoaming to ensure the stability and efficiency of the defoaming process.
It improves the defoaming accuracy, ensures the stability of defoaming, shortens the production cycle, and improves the overall production efficiency.
Smart Images
Figure CN223112402U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tape defoaming, and specifically relates to a vacuum pressure defoaming device for tapes. Background Art
[0002] In recent years, with the rapid development of industries such as electronics, optoelectronics, automotive, and medical, the demand for adhesive materials such as tapes has increased sharply. During the manufacturing process of electronic products such as smartphones, tablets, and laptops, the lamination of key components such as display screens and touchscreens requires extremely high precision and flatness. The presence of bubbles in the tape will seriously affect the display effect and user experience. During the manufacturing process of optoelectronic products such as optical components, LED packaging, and solar panels, there are also high requirements for the lamination precision and flatness of materials. Tape bubbles will cause a decline in optical performance and even damage components.
[0003] Some special types of tapes (such as high-temperature tapes, conductive tapes, etc.) may be more likely to generate bubbles during the lamination process. On components with complex or uneven surfaces that need to be laminated, bubbles are more likely to generate and difficult to eliminate. The presence of bubbles will reduce the adhesion between the tape and the material, increasing the risk of cracking and peeling during product use. Therefore, it is necessary to eliminate the bubbles in the laminated tape during the manufacturing process.
[0004] In traditional industrial production, the methods to solve the bubble problem mostly rely on manual extrusion or using simple mechanical devices for surface flattening. However, these methods are often inefficient and difficult to ensure the complete elimination of bubbles, unable to meet the requirements of high-precision production.
[0005] Therefore, the utility model proposes a vacuum pressure defoaming device for tapes to solve the above problems. Summary of the Utility Model
[0006] The purpose of the utility model is to provide a vacuum pressure defoaming device for tapes to solve the problems of low efficiency and inability to meet the requirements of high-precision production existing in the prior art.
[0007] The technical solution adopted by the utility model to solve its technical problems is:
[0008] A vacuum pressure defoaming device for tape, comprising a box body, a vacuum furnace is installed inside the box body, an opening is provided in the box body corresponding to the vacuum furnace, a sealing door is arranged at the opening, the sealing door is rotatably connected to the box body, and a safety door is rotatably connected to the box body corresponding to the sealing door; the vacuum furnace is communicated with a vacuum pump assembly, the vacuum pump assembly is connected inside the box body, a plurality of air holes are uniformly opened on the inner side wall of the vacuum furnace, heating wires are arranged between the air holes, and the heating wires are embedded inside the side wall of the vacuum furnace; a plurality of placing plates are slidably connected inside the vacuum furnace, sliding tracks are connected to the inner wall of the vacuum furnace corresponding to the placing plates, and a rotating handle is connected to the end of the placing plate.
[0009] By adopting the above technical solutions, double guarantees are provided for the defoaming work, ensuring the sealing performance of the vacuum furnace during the working process, avoiding accidental touch during the working process, while the vacuum pump assembly is working, the heating wires start to heat, and the heat is transferred to the inside of the vacuum furnace through heat conduction, ensuring the uniformity and high efficiency of the defoaming process.
[0010] Furthermore, an installation door is rotatably connected to one side of the box body corresponding to the vacuum pump assembly.
[0011] By adopting the above technical solutions, the internal structure of the box body can be repaired and replaced through the installation door, ensuring the stable operation of the entire device.
[0012] Furthermore, a gas flow meter, a furnace pressure gauge and a furnace temperature gauge are connected to the box body.
[0013] By adopting the above technical solutions, the data inside the vacuum furnace can be provided in real time, and then the vacuum degree, temperature and pressure during the defoaming process can be accurately controlled, and problems can be detected in time, ensuring the stability of the production process.
[0014] Furthermore, an exhaust gas purification device is connected to the outside of the box body, the exhaust gas purification device is communicated with the vacuum pump assembly, the exhaust gas purification device comprises a gas pipe, a filtering component and a catalytic component are connected inside the gas pipe, and an exhaust fan is connected to the outlet position of the gas pipe.
[0015] By adopting the above technical solutions, the gas is discharged under the action of the exhaust fan, ensuring the working environment, reducing the risk of harmful gas inhalation by the staff, and increasing the production safety.
[0016] Furthermore, the gas pipe is detachably connected to the box body.
[0017] By adopting the above technical solutions, it is convenient to replace the exhaust gas purification device, and it can be adjusted and optimized according to different production requirements to meet the requirements of different products.
[0018] Further, a stop block is rotatably connected to the front end of the sliding track.
[0019] By adopting the above technical solution, the baffle fixes the position of the placement plate, and then closes the sealing door and the safety door, ensuring the stability of the placement plate during the defoaming process.
[0020] Further, a concave handle is provided on the stop block.
[0021] By adopting the above technical solution, the convenience of operation is increased.
[0022] Further, a plurality of support legs are evenly connected to the lower end of the box body; a plurality of brake universal wheels are evenly connected to the lower end of the box body.
[0023] By adopting the above technical solution, the device can be moved by the brake universal wheels when needed, increasing the flexibility of the workplace, and at the same time the support legs can ensure the overall stability of the entire device.
[0024] In summary, compared with the prior art, the beneficial effects of the present utility model are as follows:
[0025] By combining the vacuum pump assembly with the vacuum furnace, the present utility model can quickly create and maintain a vacuum environment. At the same time, the heating wire starts to heat, and the heat is transferred to the inside of the vacuum furnace through heat conduction, further helping the bubbles in the tape to burst and discharge, effectively removing the bubbles in the tape, improving the defoaming accuracy, ensuring the stability of defoaming, shortening the production cycle, and improving the overall production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 Vertical schematic diagram of the working state 1 of the present utility model Figure 1 ;
[0027] Figure 2 Vertical schematic diagram of the working state 2 of the present utility model Figure 1 ;
[0028] Figure 3 Vertical schematic diagram of the working state 2 of the present utility model Figure 2 ;
[0029] Figure 4 Vertical schematic diagram of the working state 3 of the present utility model Figure 1 ;
[0030] Figure 5 is Figure 4 Partial enlarged schematic diagram of part A of
[0031] Figure 6 Vertical schematic diagram of the working state 3 of the present utility model Figure 2 ;
[0032] Figure 7 is Figure 6 the front view schematic diagram of
[0033] Figure 8 is Figure 6 the top view schematic diagram of
[0034] Figure 9 is Figure 8 the partial sectional view schematic diagram of
[0035] Figure 10 is Figure 8 the A-A sectional view schematic diagram of
[0036] In the figure: 1. box body; 2. support leg; 3. brake universal wheel; 4. vacuum furnace; 5. opening; 6. sealing door; 7. safety door; 8. vacuum pump assembly; 9. air hole; 10. heating wire; 11. placing plate; 12. sliding track; 13. stop block; 14. concave handle; 15. rotating handle; 16. installation door; 17. gas flow meter; 18. furnace pressure gauge; 19. furnace temperature gauge; 20. air pipe; 21. filtering component; 22. catalytic component; 23. exhaust fan. Specific embodiments
[0037] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some but not all of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0038] In this application, the orientation or positional relationship indicated by terms such as "upper", "inner", "outer", "middle", etc. is based on the orientation or positional relationship shown in the accompanying drawings. These terms are mainly used to better describe this application and its embodiments, and are not used to limit that the indicated devices, elements or components must have a specific orientation or be constructed and operated in a specific orientation.
[0039] A vacuum pressure defoaming device for tape, comprising a box body 1, and a plurality of support legs 2 are evenly connected to the lower end of the box body 1; a plurality of brake universal wheels 3 are evenly connected to the lower end of the box body 1. A vacuum furnace 4 is installed in the box body 1, and an opening 5 is provided in the box body 1 corresponding to the vacuum furnace 4. A sealing door 6 is arranged at the opening 5, and the sealing door 6 is rotatably connected to the box body 1. A safety door 7 is rotatably connected to the box body 1 corresponding to the sealing door 6; thus, the sealing door 6 and the safety door 7 provide double protection for the defoaming work, ensuring the sealing performance of the vacuum furnace 4 during the working process and avoiding accidental touch during the working process. The vacuum furnace 4 is communicated with a vacuum pump assembly 8, and the vacuum pump assembly 8 is connected inside the box body 1. An installation door 16 is rotatably connected to one side of the box body 1 corresponding to the vacuum pump assembly 8. Thus, the internal structure of the box body 1 can be repaired and replaced through the installation door 16, ensuring the stability of the operation of the entire device. A plurality of air holes 9 are evenly arranged on the inner side wall of the vacuum furnace 4, and heating wires 10 are arranged between the air holes 9. The heating wires 10 are embedded inside the side wall of the vacuum furnace 4; ensuring the uniformity and efficiency of the heating and defoaming processes. While the vacuum pump assembly 8 is working, the heating wires 10 start to heat up, and the heat is transferred to the inside of the vacuum furnace 4 through heat conduction, further helping the bubbles in the tape to burst and discharge. A plurality of placement plates 11 are slidably connected inside the vacuum furnace 4. A sliding track 12 is connected to the inner wall of the vacuum furnace 4 corresponding to the placement plates 11, and a rotating handle 15 is connected to the end of the placement plate 11. A stop block 13 is rotatably connected to the front end of the sliding track 12. Thus, the placement plate 11 is slid out of the vacuum furnace 4 along the sliding track 12 by rotating the handle 15, and the product to be processed is placed on the placement plate 11. Then, the placement plate 11 is pushed back into the vacuum furnace 4, and the stop block 13 is rotated to the locked state. The sealing door 6 is closed to press against the stop block 13, and thus the baffle fixes the position of the placement plate 11. Then, the sealing door 6 and the safety door 7 are closed, ensuring the stability of the placement plate 11 during the defoaming process. A concave handle 14 is provided on the stop block 13. Thus, the convenience of operation is increased.
[0040] A gas flow meter 17, a furnace pressure gauge 18 and a furnace temperature gauge 19 are connected to the box body 1. Thus, the data inside the vacuum furnace 4 can be provided in real time, and the vacuum degree, temperature and pressure during the defoaming process can be accurately controlled. Problems can also be discovered in time, ensuring the stability of the production process.
[0041] An exhaust gas purification device is connected to the outside of the box body 1. The exhaust gas purification device is communicated with the vacuum pump assembly 8. The exhaust gas purification device includes an air pipe 20. A filtering component 21 and a catalytic component 22 are connected inside the air pipe 20. An exhaust fan 23 is connected to the outlet position of the air pipe 20. Furthermore, the tape releases volatile organic compound exhaust gas through heating. The exhaust gas extracted by the vacuum pump assembly 8 enters the exhaust gas purification device. Then the gas first passes through the filtering component 21 in the air pipe 20 to filter out the macromolecular pollutants in the exhaust gas. Then the gas enters the catalytic component 22. The gas undergoes a chemical reaction with the harmful gas under the action of the catalyst and is converted into low-pollution gas. Then the gas is discharged under the action of the exhaust fan 23, ensuring the working environment, reducing the risk of the staff inhaling harmful gas, and increasing the production safety. The air pipe 20 is detachably connected to the box body 1. Furthermore, it is convenient to replace the exhaust gas purification device, and it can be adjusted and optimized according to different production requirements to meet the requirements of different products.
[0042] The working process of the present utility model is as follows:
[0043] First, slide the placement plate 11 out of the vacuum furnace 4 along the sliding track 12 by rotating the handle 15, place the product to be processed on the placement plate 11, then push the placement plate 11 back into the vacuum furnace 4, and rotate the stop block 13 to the locked state. Close the sealing door 6 to press against the stop block 13, and then close the sealing door 6 and the safety door 7. Start the vacuum pump assembly 8. The vacuum pump assembly 8 extracts the gas inside the vacuum furnace 4, gradually reducing the pressure inside the furnace. At this time, the furnace pressure gauge 18 shows the change of the pressure inside the furnace in real time, and the gas flowmeter 17 can monitor the gas flow during the air extraction process.
[0044] While the vacuum pump assembly 8 is working, the heating wire 10 starts to heat up, and transfers the heat to the inside of the vacuum furnace 4 through heat conduction, further helping the bubbles in the tape to burst and discharge. At this time, the furnace temperature gauge 19 monitors the temperature inside the vacuum furnace 4 in real time.
[0045] Among them, the exhaust gas extracted by the vacuum pump assembly 8 enters the exhaust gas purification device. Then the gas first passes through the filtering component 21 in the air pipe 20 to filter out the macromolecular pollutants in the exhaust gas. Then the gas enters the catalytic component 22. The gas undergoes a chemical reaction with the harmful gas under the action of the catalyst and is converted into low-pollution gas. Then the gas is discharged under the action of the exhaust fan 23.
[0046] When the pressure and temperature inside the vacuum furnace 4 reach the preset values and are maintained for a certain period of time, the defoaming process is completed. Then turn off the device. After the vacuum furnace 4 cools down to a safe temperature, open the safety door 7 and the sealing door 6. Rotate the stop block 13 by the concave handle 14, and slide the placement plate 11 out of the vacuum furnace 4 by rotating the handle 15 to take out the processed product.
Claims
1. A vacuum pressure defoaming device for adhesive tapes, comprising a box body (1), characterized in that, A vacuum furnace (4) is installed inside the box body (1). An opening (5) is provided on the box body (1) corresponding to the vacuum furnace (4). A sealing door (6) is arranged at the opening (5). The sealing door (6) is rotatably connected to the box body (1). A safety door (7) is rotatably connected to the box body (1) corresponding to the sealing door (6). The vacuum furnace (4) is communicated with a vacuum pump assembly (8). The vacuum pump assembly (8) is connected inside the box body (1). A plurality of air holes (9) are evenly formed on the inner side wall of the vacuum furnace (4). Electric heating wires (10) are arranged between the air holes (9). The electric heating wires (10) are embedded inside the side wall of the vacuum furnace (4). A plurality of placing plates (11) are slidably connected inside the vacuum furnace (4). A sliding track (12) is connected to the inner wall of the vacuum furnace (4) corresponding to the placing plate (11). A rotating handle (15) is connected to the end of the placing plate (11).
2. The vacuum pressure defoaming device for tape according to claim 1, wherein An installation door (16) is rotatably connected to one side of the box body (1) corresponding to the vacuum pump assembly (8).
3. The vacuum pressure defoaming device for tape according to claim 2, characterized in that, A gas flow meter (17), a furnace pressure gauge (18) and a furnace temperature gauge (19) are connected to the box body (1).
4. The vacuum pressure defoaming device for a tape according to claim 3, characterized in that, An exhaust gas purification device is connected to the outside of the box body (1). The exhaust gas purification device is communicated with the vacuum pump assembly (8). The exhaust gas purification device includes an air pipe (20). A filtering component (21) and a catalytic component (22) are connected inside the air pipe (20). An exhaust fan (23) is connected to the outlet position of the air pipe (20).
5. The vacuum pressure defoaming device for a tape according to claim 4, characterized in that, The air pipe (20) is detachably connected to the box body (1).
6. The vacuum pressure defoaming device for adhesive tape according to claim 1, characterized in that, A stop block (13) is rotatably connected to the front end of the sliding track (12).
7. The vacuum pressure defoaming device for adhesive tape according to claim 6, characterized in that, A concave handle (14) is formed on the stop block (13).
8. A vacuum pressure defoaming device for tapes according to claim 1, characterized in that, A plurality of support legs (2) are evenly connected to the lower end of the box body (1). A plurality of brake universal wheels (3) are evenly connected to the lower end of the box body (1).