Dust removal device with filter screen convenient to replace for furnace kiln

Through the design of the filter screen that facilitates replacement and the treatment of the spray plate desulfurization solution, the problem of difficulty in cleaning and replacing the filter screen of the existing furnace and kiln dust removal device is solved, and the dust removal efficiency and purification effect are improved.

CN223112596UActive Publication Date: 2025-07-18HAICHENG GUOTIAN MINING CO LTD
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Patent Information

Application Number
CN202421937385.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-07-18
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

The existing furnace and kiln dust removal device accumulates dust on the filter after a long period of use, which is difficult to quickly clean and replace, affects the purification effect and dust removal efficiency, and requires shutdown operation.

Method used

A dust removal device is designed to facilitate the replacement of the filter. Through the combination of mounting plates, insert plates, filter plates, push-pull plates and compression plates, the filter grid can be quickly disassembled and replaced without stopping, and is equipped with a shower plate and a water injection pipe for desulfurization treatment.

Benefits of technology

It realizes rapid replacement and cleaning of the filter screen without affecting the dust removal process, improves dust removal efficiency, and desulfurizes the flue gas through the desulfurization solution of the spray plate, improving the purification effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The dust removal device comprises a dust removal shell, an air inlet is formed in the top of one side of the dust removal shell, a filter cover is arranged on the side, away from the dust removal shell, of the air inlet, and a mounting plate is fixedly connected to the left side of an inner cavity of the dust removal shell; mounting grooves are formed in the top and the bottom of one side of the mounting plate, and inner cavities of the mounting grooves are movably connected with inserting plates. Through the mounting plate, the mounting groove, the insertion plate, the filter plate, the through hole, the push-pull plate and the pressing plate, the push-pull plate can be pulled by rotating the pressing plate until one side of the pressing plate is separated from the surface of the push-pull plate, the filter plate on one side of the push-pull plate is pulled out to be cleaned or replaced, and in the process, the other filter plate in the dust removal shell still performs filtering work, so that the dust removal efficiency is greatly improved. And when the cleaned filter plate or the replaced filter plate is inserted again, the other filter plate is pulled out for cleaning or replacing, so that the dust removal process is not influenced, and the dust removal efficiency is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of furnace dust removal, in particular to a dust removal device for a furnace with a filter screen that is convenient to replace. Background Technique

[0002] A furnace is a type of calcination kiln. According to the heat source classification, it can be divided into a flame kiln and an electric heating kiln. A large amount of furnace flue gas will be generated during the production and use of industrial furnaces. The particulate matter, sulfur dioxide, nitrogen oxides and other toxic and harmful gases discharged from industrial furnaces to the outside must not exceed the national regulations, that is, certain requirements are imposed on the desulfurization and denitrification process equipment. Desulfurization is to remove sulfur dioxide from the flue gas, and denitrification is mainly to remove nitrogen oxides from the flue gas. A large amount of dust particles in the furnace flue gas also need to be removed;

[0003] For example, the Chinese utility model provides a "dust removal device for a furnace with a fan" with the patent number: CN202222953739.7. The patent includes a dust removal box. An air inlet is arranged on the left side of the dust removal box, and an air outlet is arranged on the right side. An air inlet fan is arranged in the air inlet, and an air outlet fan is arranged in the air outlet. When a certain amount of dust accumulates on the filter plate and needs to be cleaned, the cleaning component can automatically clean the dust, so as to facilitate the subsequent continuous purification of the soot, and its dust removal effect is better;

[0004] Although the above document solves the problem that when the existing dust removal device for a furnace actually performs dust removal, it is inconvenient to clean the dust and impurities accumulated on the filter screen for a long time, and it is also easy to affect the purification effect, there is still a disadvantage that the filter component cannot be quickly disassembled, cleaned and replaced. To disassemble the filter screen, the dust removal device needs to be shut down, and the cover plate needs to be opened for disassembly, which will affect the dust removal progress and efficiency. Therefore, a dust removal device for a furnace with a filter screen that is convenient to replace is introduced here. Content of the Utility Model

[0005] The purpose of the utility model is to provide a dust removal device for a furnace with a filter screen that is convenient to replace, which has the advantage of high dust removal efficiency.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a dust removal device for a furnace that is easy to replace a filter screen, comprising a dust removal shell, the top of one side of the dust removal shell is provided with an air inlet, the side of the air inlet away from the dust removal shell is provided with a filter cover, the left side of the inner cavity of the dust removal shell is fixedly connected with a mounting plate, the top and bottom of one side of the mounting plate are both provided with a mounting groove, the inner cavity of the mounting groove is movably connected with a plug plate, the side of the plug plate away from the mounting groove is fixedly connected with a filter plate, the right side of the dust removal shell is provided with a through opening, the side of the filter plate away from the plug plate is fixedly connected with a push-pull plate, the top and bottom of the dust removal shell away from the air inlet are movably connected with a pressing plate, the bottom of the dust removal shell away from the air inlet is fixedly connected with a fan through a mounting frame, the bottom of one side of the inner cavity of the dust removal shell is fixedly connected with a waterproof cover, the top of the inner cavity of the dust removal shell is fixedly connected with a spray plate, the top of the spray plate is plugged with a water injection pipe, and one side of the water injection pipe is connected with a connecting pipe.

[0007] As a preferred solution, a support frame is fixedly connected to the bottom of the dust removal housing, and support pads are fixedly connected to both sides of the bottom of the support frame.

[0008] As a preferred solution, a cover plate is provided on the front of the dust removal housing, and mounting bolts are provided at the four corners of the surface of the cover plate.

[0009] As a preferred solution, a sealing sleeve is fixedly connected to one side of the surface of the filter plate close to the push-pull plate, and the sealing sleeve is movably connected to the inner cavity of the through hole.

[0010] As a preferred solution, the top and bottom of one side of the mounting plate are fixedly connected to a limiting frame, and the inner cavity of the limiting frame is movably connected to a limiting roller.

[0011] As a preferred solution, one side of the bottom of the dust removal housing is connected to a sewage pipe, and an inner cavity of the sewage pipe is provided with a solenoid valve.

[0012] As a preferred solution, fixing bolts are penetrated and connected to the top and bottom of the filter cover, and one end of the fixing bolts is threadedly connected to the threaded hole on the surface of the air inlet.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] 1. The utility model uses an installation plate, an installation groove, an insert plate, a filter plate, a through port, a push-pull plate and a clamping plate. The clamping plate is rotated until one side thereof is disengaged from the surface of the push-pull plate, and the push-pull plate can be pulled to pull the filter plate on one side of the push-pull plate to be pulled out for cleaning or replacement. During this process, the other filter plate in the dust removal housing is still filtering. When the cleaned filter plate or the replaced filter plate is reinserted, the other filter plate is pulled out for cleaning or replacement, which does not affect the dust removal process and has high dust removal efficiency.

[0015] 2. The utility model connects the flange at one end of the connecting pipe to the port of the external water supply pipe through the spray plate, the water injection pipe and the connecting pipe, injects the desulfurization solution into the inner cavity of the spray plate through the connecting pipe and the water injection pipe, and the desulfurization solution is evenly sprayed out through the nozzles at the bottom of the spray plate, so that the flue gas can be desulfurized. Description of the Drawings

[0016] Figure 1 is a three-dimensional structure diagram of the utility model;

[0017] Figure 2 is a schematic cross-sectional view of the structure of the utility model;

[0018] Figure 3 is a three-dimensional structure diagram of the mounting plate of the utility model;

[0019] Figure 4 is the utility model Figure 2 is a partial enlarged schematic view of part A in the utility model.

[0020] In the figure: 1. Dust removal housing; 2. Air inlet; 3. Filter cover; 4. Mounting plate; 5. Mounting groove; 6. Insert plate; 7. Filter plate; 8. Through hole; 9. Push-pull plate; 10. Pressing plate; 11. Fan; 12. Waterproof cover; 13. Spray plate; 14. Water injection pipe; 15. Connecting pipe; 16. Support frame; 17. Cover plate; 18. Sealing sleeve; 19. Limiting frame; 20. Fixed bolt. Detailed Embodiment

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0022] Secondly, the so-called "one embodiment" or "embodiment" herein refers to a specific feature, structure or characteristic that can be included in at least one implementation manner of the present utility model. The "in one embodiment" appearing in different places in this specification does not all refer to the same embodiment, nor is it a separate or alternative embodiment that excludes other embodiments. Embodiment 1:

[0023] Please refer to Figures 1-4As shown in the figure, the utility model provides a dust removal device for a furnace and kiln that is convenient for replacing a filter screen, which includes a dust removal outer shell 1. At the top of one side of the dust removal outer shell 1, an air inlet 2 is provided. On the side of the air inlet 2 away from the dust removal outer shell 1, a filter cover 3 is provided. On the left side of the inner cavity of the dust removal outer shell 1, a mounting plate 4 is fixedly connected. At the top and bottom of one side of the mounting plate 4, mounting grooves 5 are respectively opened. In the inner cavity of the mounting groove 5, a plug board 6 is movably connected. On the side of the plug board 6 away from the mounting groove 5, a filter plate 7 is fixedly connected. A through port 8 is opened on the right side of the dust removal outer shell 1. On the side of the filter plate 7 away from the plug board 6, a push-pull plate 9 is fixedly connected. At the top and bottom of the side of the dust removal outer shell 1 away from the air inlet 2, pressing plates 10 are respectively movably connected. At the bottom of the side of the dust removal outer shell 1 away from the air inlet 2, a blower 11 is fixedly connected through a mounting frame. At the bottom of one side of the inner cavity of the dust removal outer shell 1, a waterproof cover 12 is fixedly connected. At the top of the inner cavity of the dust removal outer shell 1, a spray plate 13 is fixedly connected. A water injection pipe 14 is inserted into the top of the spray plate 13. On one side of the water injection pipe 14, a connecting pipe 15 is communicated. When the blower 11 is turned on, the blower 11 operates to generate negative pressure in the inner cavity of the dust removal outer shell 1. The flue gas of the furnace and kiln is sucked into the inner cavity of the dust removal outer shell 1 through the air inlet 2. The filter cover 3 filters out large particle impurities in the flue gas. The filter plate 7 filters fine impurity particles in the flue gas. The desulfurization solution sprayed from the nozzles at the bottom of the spray plate 13 can desulfurize the flue gas. The filtered and purified flue gas is discharged through the air outlet of the blower 11.

[0024] With the application of the mounting plate 4, mounting grooves 5, plug boards 6, filter plates 7, through ports 8, push-pull plates 9, pressing plates 10, spray plates 13, water injection pipes 14 and connecting pipes 15 in this technical solution, the filter plate 7 can be quickly disassembled without shutting down the machine, improving the dust removal efficiency of the dust removal device. Embodiment Two:

[0025] Based on Embodiment One, as shown in the figure of the utility model Figures 1-2 At the bottom of the dust removal outer shell 1, a support frame 16 is fixedly connected. At both sides of the bottom of the support frame 16, support pads are fixedly connected. On the front surface of the dust removal outer shell 1, a cover plate 17 is provided. At the four corners of the surface of the cover plate 17, mounting bolts are respectively provided. On the side of the surface of the filter plate 7 close to the push-pull plate 9, a sealing sleeve 18 is fixedly connected. The sealing sleeve 18 is movably connected with the inner cavity of the through port 8.

[0026] The above technical scheme is adopted mainly to achieve stable support for the bottom of the dust removal shell 1, facilitate the inspection and maintenance of the components of the inner cavity of the dust removal shell 1 and improve the sealing between the surface of the filter plate 7 and the inner cavity of the through-port 8. The support frame 16 is located at the bottom of the dust removal shell 1, and the bottom of the support frame 16 is provided with a non-slip support pad, so that the dust removal device can be stably placed in the specified position, the mounting bolts on the surface of the cover plate 17 are convenient for disassembly, and after the mounting bolts are removed, the cover plate 17 is removed, and the relevant components of the inner cavity of the dust removal shell 1 can be inspected and maintained, and the sealing sleeve 18 is inserted into the inner cavity of the through-port 8 along with the filter plate 7. The outer surface of the sealing sleeve 18 is tightly attached to the inner wall of the through-port 8, which can improve the sealing between the filter plate 7 and the through-port 8. Embodiment three:

[0027] On the basis of the second embodiment, the present invention is as follows Figures 1-3 As shown, the top and bottom of one side of the mounting plate 4 are fixedly connected to the limiting frame 19, the inner cavity of the limiting frame 19 is movably connected to the limiting roller, one side of the bottom of the dust removal shell 1 is connected to a sewage pipe, the inner cavity of the sewage pipe is provided with a solenoid valve, the top and bottom of the filter cover 3 are penetrated and connected with a fixing bolt 20, and one end of the fixing bolt 20 is threadedly connected to the threaded hole on the surface of the air inlet 2.

[0028] The above technical scheme is adopted mainly to achieve the purpose of supporting and limiting the bottom of the filter plate 7, discharging the desulfurization solution and fixing the filter cover 3. When the filter plate 7 is inserted into the inner cavity of the dust removal shell 1 and close to the mounting plate 4, it will first contact the top of the limiting roller. Under the limiting guidance of the limiting roller, the plug plate 6 on one side of the filter plate 7 can be quickly and accurately inserted into the inner cavity of the mounting groove 5. After opening the solenoid valve in the inner cavity of the drain pipe, the desulfurization solution at the bottom of the inner cavity of the dust removal shell 1 can flow out through the drain pipe. Use a screwdriver to screw the fixing bolts 20 into the inner cavity of the filter cover 3 and the threaded holes on the surface of the air inlet 2, so that the filter cover 3 can be fixed on the surface of the air inlet 2.

[0029] The working principle of the utility model is: the dust removal device is connected to the power supply, and the fan 11 is turned on. The operation of the fan 11 generates a negative pressure in the inner cavity of the dust removal shell 1, and the furnace flue gas is sucked into the inner cavity of the dust removal shell 1 through the air inlet 2. The filter cover 3 filters out large particles of impurities in the flue gas, and the filter plate 7 filters the fine impurity particles in the flue gas. The desulfurization solution sprayed from the nozzle at the bottom of the spray plate 13 can desulfurize the flue gas, and the filtered and purified flue gas is discharged through the air outlet of the fan 11. As the dust removal work proceeds, the furnace staff can rotate the pressing plate 10 until one side of it is separated from the surface of the push-pull plate 9 according to the set maintenance time, and then pull the push-pull plate 9 to pull out the filter plate 7 on one side of the push-pull plate 9 for cleaning or replacement. During this process, the other filter plate 7 in the dust removal shell 1 still performs filtering work. When the cleaned filter plate 7 or the replaced filter plate 7 is reinserted, the other filter plate 7 is pulled out for cleaning or replacement.

[0030] Importantly, it should be noted that the construction and arrangement of the present application shown in multiple different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who refer to this disclosure should easily understand that many modifications are possible without materially departing from the novel teachings and advantages of the subject matter described in this application (for example, changes in the dimensions, scales, structures, shapes and proportions of various elements, as well as parameter values (such as temperature, pressure, etc.), installation arrangements, use of materials, colors, orientations, etc.). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature, number or position of discrete elements may be altered or changed. Accordingly, all such modifications are intended to be included within the scope of the present utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any clause of "means-plus-function" is intended to cover the structures that perform the recited function described herein, and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments without departing from the scope of the present utility model. Therefore, the present utility model is not limited to a particular embodiment, but extends to various modifications that still fall within the scope of the appended claims.

[0031] In addition, in order to provide a concise description of the exemplary embodiments, all features of the actual embodiments may not be described (i.e., those features that are not relevant to the currently considered best mode of implementing the present utility model, or those features that are not relevant to the implementation of the present utility model).

[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model, rather than to limit the protection scope of the present utility model. Although the present utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present utility model may be modified or equivalently replaced without departing from the essence and scope of the technical solutions of the present utility model.

Claims

1. A dust removal device for a furnace that is convenient for replacing a filter screen, comprising a dust removal outer shell (1), characterized in that: On the top of one side of the dust removal housing (1), an air inlet (2) is provided. On the side of the air inlet (2) far away from the dust removal housing (1), a filter cover (3) is provided. On the left side of the inner cavity of the dust removal housing (1), a mounting plate (4) is fixedly connected. On the top and bottom of one side of the mounting plate (4), mounting grooves (5) are respectively opened. In the inner cavity of the mounting groove (5), an insertion plate (6) is movably connected. On the side of the insertion plate (6) far away from the mounting groove (5), a filter plate (7) is fixedly connected. On the right side of the dust removal housing (1), a through opening (8) is opened. On the side of the filter plate (7) far away from the insertion plate (6), a push-pull plate (9) is fixedly connected. On the top and bottom of the side of the dust removal housing (1) far away from the air inlet (2), pressing plates (10) are respectively movably connected. On the bottom of the side of the dust removal housing (1) far away from the air inlet (2), a blower (11) is fixedly connected through a mounting frame. On the bottom of one side of the inner cavity of the dust removal housing (1), a waterproof cover (12) is fixedly connected. On the top of the inner cavity of the dust removal housing (1), a spray plate (13) is fixedly connected. A water injection pipe (14) is inserted into the top of the spray plate (13). On one side of the water injection pipe (14), a connecting pipe (15) is communicated.

2. The dust removal device for a furnace and kiln with a filter screen that is easy to replace according to claim 1, characterized in that: On the bottom of the dust removal housing (1), a support frame (16) is fixedly connected. On both sides of the bottom of the support frame (16), support pads are fixedly connected.

3. The dust removal device for a furnace and kiln with a filter screen that is easy to replace according to claim 1, wherein: On the front surface of the dust removal housing (1), a cover plate (17) is provided. At the four corners of the surface of the cover plate (17), mounting bolts are provided.

4. The dust removal device for a furnace and kiln with a filter screen that is easy to replace according to claim 1, characterized in that: On the side of the surface of the filter plate (7) close to the push-pull plate (9), a sealing sleeve (18) is fixedly connected. The sealing sleeve (18) is movably connected with the inner cavity of the through opening (8).

5. The dust removal device for a furnace and kiln that facilitates filter screen replacement according to claim 1, wherein: On the top and bottom of one side of the mounting plate (4), limiting frames (19) are respectively fixedly connected. In the inner cavity of the limiting frame (19), limiting rollers are movably connected.

6. The dust removal device for a furnace and kiln that facilitates the replacement of a filter screen according to claim 1, characterized in that: On one side of the bottom of the dust removal housing (1), a sewage discharge pipe is communicated. An electromagnetic valve is arranged in the inner cavity of the sewage discharge pipe.

7. The dust removal device for a furnace and kiln with a filter screen that is easy to replace according to claim 1, characterized in that: On the top and bottom of the filter cover (3), fixing bolts (20) are respectively connected through. One end of the fixing bolt (20) is in threaded connection with the threaded hole on the surface of the air inlet (2).

Citation Information

Patent Citations

  • Fan dust removal device for furnace kiln

    CN218608547U