Angle-adjustable stirrer

By introducing hub, spindle and bevel gear structures into the agitator, flexible adjustment of the angle and shape of the agitator blades is achieved, which solves the problems of inconvenience and safety hazards of existing agitators, improves work efficiency and reduces costs.

CN223112819UActive Publication Date: 2025-07-18WANSHSIN SEIKOU HUNAN CO LTD
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Patent Information

Application Number
CN202421943266.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-07-18
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

The angle of the stirring blades of the existing agitator cannot be changed, which leads to inconvenience in use and is time-consuming and labor-intensive to replace the entire agitator, which poses a safety hazard.

Method used

The stirring module structure including a hub, a first spindle, a second spindle, a plurality of third spindles and bevel gears is adopted, and the angle and shape of the stirring blade are adjusted by the control unit to flexibly replace the stirring blades.

Benefits of technology

It is realized that without replacing the entire mixer, adjusting the angle and shape of the mixing blades according to the material, reducing costs, improving working efficiency, and eliminating safety hazards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an angle-adjustable stirrer. The angle-adjustable stirrer comprises a stirring module and a stirring shaft, the stirring module comprises a hub, a first main shaft, a second main shaft and a plurality of third main shafts; the hub is provided with a containing cavity, and the first main shaft is rotatably arranged in the containing cavity and vertically extends; the first main shaft, the second main shaft, the plurality of third main shafts and the bevel gear are arranged in a matched manner, and the angle of the stirring blade can be adjusted by operating the control part, so that a user can adjust the shape and the stirring angle of the stirring blade according to different stirring materials, and benefit maximization is created by using the minimum cost. And in addition, in a new material formula, the stirring angle can be adjusted and the stirring blades in various shapes can be replaced, so that the best stirring effect can be achieved by using any stirring angle and any stirring blade. The whole stirrer does not need to be replaced, and potential safety hazards are eliminated. Meanwhile, the stirrer replacement time can be saved, the labor cost is reduced, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of agitators, in particular to an angle-adjustable agitator. Background Art

[0002] An agitator is a common mechanical device mainly used to mix different substances to achieve different purposes, including liquid-liquid mixing, gas-liquid mixing, solid-liquid mixing; uniform mixing, bottom suspension, solid-liquid suspension, reaction, dissolution, crystallization, emulsification, extraction, etc. It has a wide range of applications in many industries, including chemical industry, food, pharmaceutical, biopharmaceutical fermentation, metallurgy, new energy, urban environmental protection and other fields.

[0003] The main structure of the current agitator consists of a stirring shaft, a hub, reinforcing ribs, short blades and stirring blades, etc. The stirring shaft and the hub can be movably connected or fixedly connected. The reinforcing ribs are used to ensure the strength of the short blades, and the reinforcing ribs are welded on the short blades and the hub. The short blades are welded on the hub for subsequent replacement of the stirring blades. Therefore, the angle of the stirring blades is fixed due to the angle of the short blades. The stirring blades can be changed due to the change of the stirred materials, but the angle of the stirring blades can never be changed, which causes a lot of inconvenience to users who need to use one tank for multiple purposes. Moreover, because the whole agitator needs to be replaced when the stirred materials are changed, the cost is increased. At the same time, it is time-consuming and laborious to replace the agitator, and the safety of replacing the whole agitator cannot be guaranteed, there are potential safety hazards. Therefore, it is necessary to improve the current agitator. Summary of the Utility Model

[0004] In view of this, aiming at the deficiencies of the existing technology, the main purpose of the utility model is to provide an angle-adjustable agitator, which can effectively solve the problem that the angle of the stirring blades of the existing agitator cannot be changed, resulting in inconvenient use.

[0005] To achieve the above purpose, the utility model adopts the following technical solutions:

[0006] An adjustable-angle stirrer includes a stirring module and a stirring shaft; the stirring module includes a hub, a first main shaft, a second main shaft, and a plurality of third main shafts; the hub has a receiving cavity, the first main shaft is rotatably arranged in the receiving cavity and extends vertically, a first bevel gear and a second bevel gear are fixed on the first main shaft, the first bevel gear and the second bevel gear are arranged at intervals along the axial direction of the first main shaft and are both located in the receiving cavity; the second main shaft is rotatably installed on the hub and extends horizontally, the inner end of the second main shaft extends into the receiving cavity, a third bevel gear is fixed at the inner end of the second main shaft, the third bevel gear is located in the receiving cavity and meshes with the first bevel gear, the outer end of the second main shaft has a control part, and the control part is exposed on the side surface of the hub; the plurality of third main shafts are all rotatably installed on the hub and extend horizontally, the plurality of third main shafts are arranged at circumferential intervals around the axial direction of the first main shaft, a fourth bevel gear is fixed at the inner end of each third main shaft, each fourth bevel gear meshes with the second bevel gear, a short blade is fixed at the outer end of each third main shaft, the short blade is located outside the hub, and a stirring blade is fixed on each short blade, and the stirring blade extends outwards; the end of the stirring shaft is fixedly connected with the hub, and the stirring shaft is coaxially arranged with the first main shaft.

[0007] Preferably, a plurality of the stirring modules are arranged at vertical intervals, and a stirring shaft is connected between the hubs of two adjacent stirring modules.

[0008] Preferably, the hub includes a cylinder body and two end covers, the cylinder body is a hollow structure with openings at both the upper and lower ends, and the two end covers are respectively fixed at the upper and lower ends of the cylinder body and cover the upper and lower openings of the cylinder body to enclose the aforementioned receiving cavity.

[0009] Preferably, the cylinder body is a polygonal columnar structure.

[0010] Preferably, the short blade is sleeved on the outer end of the third main shaft and is fixedly connected with the third main shaft through a first screw.

[0011] Preferably, the stirring blade is fixedly connected with the short blade through a plurality of second screws.

[0012] Preferably, a protective cover is fixed on the outer side of the hub through a third screw, and the protective cover covers the control part.

[0013] Preferably, there are three third main shafts arranged at equal angles.

[0014] Compared with the prior art, the present utility model has obvious advantages and beneficial effects. Specifically, as can be seen from the above technical solutions:

[0015] By cooperating with the setting of the first main shaft, the second main shaft, multiple third main shafts and bevel gears, the angle of the stirring blades can be adjusted by operating the control part, so that the user can adjust the shape and stirring angle of the stirring blades according to different stirring materials, achieving the maximization of benefits with the minimum cost. When there is a new material formula, the stirring angle can also be adjusted and stirring blades of various shapes can be replaced to achieve the best stirring effect with what stirring angle and stirring blades. There is no need to replace the whole agitator, eliminating potential safety hazards. At the same time, the time for replacing the agitator can be saved, the labor cost can be reduced, and the work efficiency can be improved. Brief Description of the Drawings

[0016] Figure 1 is a partial exploded perspective view of a preferred embodiment of the present utility model;

[0017] Figure 2 is a partial assembled view of the stirring module in a preferred embodiment of the present utility model;

[0018] Figure 3 is a longitudinal sectional view of the stirring module in a preferred embodiment of the present utility model;

[0019] Figure 4 is a transverse sectional view of the stirring module in a preferred embodiment of the present utility model;

[0020] Figure 5 is Figure 4 the sectional view in the A-A direction in

[0021] Description of the Reference Numerals in the Drawings:

[0022] 10. Stirring module 11. Hub

[0023] 111. Cylinder body 112. End cover

[0024] 113. Third screw 114. Protective cover

[0025] 12. First main shaft 13. Second main shaft

[0026] 131. Control part 14. Third main shaft

[0027] 15. First bevel gear 16. Second bevel gear

[0028] 17. Third bevel gear 18. Fourth bevel gear

[0029] 19. Short blade 101. Accommodation cavity

[0030] 102. First through hole 103. Second through hole

[0031] 104. First bearing 105. Second bearing

[0032] 106, stirring blade 107, the third bearing

[0033] 108, the first screw 109, the second screw

[0034] 20, stirring shaft 21, screw Detailed implementation manner

[0035] Please refer to Figures 1 to 5 as shown, which shows the specific structure of the preferred embodiment of the present utility model, including a stirring module 10 and a stirring shaft 20.

[0036] The stirring module 10 includes a hub 11, a first main shaft 12, a second main shaft 13 and a plurality of third main shafts 14.

[0037] The hub 11 has an accommodating cavity 101. In this embodiment, the hub 11 includes a cylinder body 111 and two end covers 112. The cylinder body 111 is a hollow structure with openings at both the upper and lower ends. The two end covers 112 are respectively fixed to the upper and lower ends of the cylinder body 111 and cover the upper and lower openings of the cylinder body 111 to enclose the aforementioned accommodating cavity 101. And, the cylinder body 111 is a polygonal columnar structure. Also, a first through hole 102 and a plurality of second through holes 103 are formed on the side surface of the cylinder body 111, and the first through hole 102 and the plurality of second through holes 103 are both communicated with the accommodating cavity 101.

[0038] The first main shaft 12 is rotatably arranged in the accommodating cavity 101 and extends vertically. A first bevel gear 15 and a second bevel gear 16 are fixed on the first main shaft 12. The first bevel gear 15 and the second bevel gear 16 are arranged at intervals along the axial direction of the first main shaft 12 and are both located in the accommodating cavity 101. In this embodiment, both ends of the first main shaft 12 are respectively installed on the two end covers 112 through the first bearings 104.

[0039] The second main shaft 13 is rotatably installed on the hub 11 and extends horizontally. The inner end of the second main shaft 13 extends into the accommodating cavity 101. A third bevel gear 17 is fixed at the inner end of the second main shaft 13. The third bevel gear 17 is located in the accommodating cavity 101 and meshes with the first bevel gear 15. The outer end of the second main shaft 13 has a control part 131, and the control part 131 is exposed on the side surface of the hub 10. In this embodiment, the second main shaft 13 is rotatably installed in the first through hole 102 through the second bearing 105. The outer end of the second main shaft 13 passes through the first through hole 102 and extends outwards. And, a protective cover 114 is fixed to the outside of the hub 11 through the third screw 113, and the protective cover 114 covers the control part 131.

[0040] The multiple third main shafts 14 are all rotatably mounted on the hub 11 and extend horizontally. The multiple third main shafts 14 are arranged at circumferential intervals around the axis of the first main shaft 12. A fourth bevel gear 18 is fixed to the inner end of each third main shaft 14. Each fourth bevel gear 18 meshes with the second bevel gear 16. A short blade 19 is fixed to the outer end of each third main shaft 14. The short blade 19 is located outside the hub 11. A stirring blade 106 is fixed to each short blade 19 and extends outward. In this embodiment, there are three third main shafts 14 arranged at equal angles, not limited thereto. The multiple third main shafts 14 are respectively rotatably mounted in multiple second through holes 103 through third bearings 107, and the outer ends of the multiple third main shafts 14 respectively pass through the multiple second through holes 103 and extend outward. Also, the short blade 19 is sleeved on the outer end of the third main shaft 14 and fixedly connected to the third main shaft 14 through a first screw 108, which is convenient for disassembly, installation, maintenance and repair. In addition, the stirring blade 106 is fixedly connected to the short blade 19 through multiple second screws 109, which is convenient for disassembly, installation, maintenance and repair.

[0041] The end of the stirring shaft 20 is fixedly connected to the hub 11, and the stirring shaft 20 is coaxially arranged with the first main shaft 12. In this embodiment, there are multiple stirring modules 10 arranged at vertical intervals. A stirring shaft 20 is connected between the hubs 11 of two adjacent stirring modules 10, and the end of each stirring shaft 20 is fixedly connected to the hub 11 of the corresponding stirring module 10 through multiple screws 21, which is convenient for disassembly, installation, maintenance and repair.

[0042] The working principle of this embodiment is described in detail as follows:

[0043] When it is necessary to adjust the angle of the stirring blade 106, remove the protective cover 114. Then, put a wrench tool on the control part 131 and rotate the wrench tool to make the second main shaft 13 rotate. The rotation of the second main shaft 13 drives the first bevel gear 15 to rotate through the third bevel gear 17. Then, the first bevel gear 15 drives the first main shaft 12 to rotate. Then, the first main shaft 12 drives each fourth bevel gear 18 to rotate through the second bevel gear 16, so that each third main shaft 14 rotates. Then, the short blade 19 and the stirring blade 106 rotate with the third main shaft 14, thereby realizing the adjustment of the angle of the stirring blade 106. After the angle adjustment is completed, install and fix the protective cover 114.

[0044] The design focus of the present utility model is: by cooperatively arranging a first main shaft, a second main shaft, a plurality of third main shafts and bevel gears, the angle of the stirring blades can be adjusted by operating the control part, so that the user can adjust the shape and stirring angle of the stirring blades according to different stirring materials, achieving the maximization of benefits at the lowest cost. When there is a new material formula, the stirring angle can also be adjusted and stirring blades of various shapes can be replaced to achieve the best stirring effect with a certain stirring angle and stirring blades. There is no need to replace the whole agitator, eliminating potential safety hazards. At the same time, the time for replacing the agitator can be saved, the labor cost can be reduced, and the work efficiency can be improved.

[0045] The technical principle of the present utility model has been described in combination with specific embodiments above. These descriptions are only for explaining the principle of the present utility model and cannot be construed in any way as a limitation of the protection scope of the present utility model. Based on the explanations herein, those skilled in the art can readily conceive of other specific embodiments of the present utility model without creative efforts, and these embodiments will fall within the protection scope of the present utility model.

Claims

1. An angle-adjustable stirrer, characterized in that: It includes a stirring module and a stirring shaft; the stirring module includes a hub, a first main shaft, a second main shaft and a plurality of third main shafts; the hub has a receiving cavity, the first main shaft is rotatably arranged in the receiving cavity and extends vertically, a first bevel gear and a second bevel gear are fixed on the first main shaft, the first bevel gear and the second bevel gear are arranged at intervals along the axial direction of the first main shaft and are both located in the receiving cavity; the second main shaft is rotatably installed on the hub and extends horizontally, the inner end of the second main shaft extends into the receiving cavity, a third bevel gear is fixed at the inner end of the second main shaft, the third bevel gear is located in the receiving cavity and meshes with the first bevel gear, the outer end of the second main shaft has a control part, and the control part is exposed on the side surface of the hub; the plurality of third main shafts are all rotatably installed on the hub and extend horizontally, the plurality of third main shafts are arranged at circumferential intervals around the axial direction of the first main shaft, a fourth bevel gear is fixed at the inner end of each third main shaft, each fourth bevel gear meshes with the second bevel gear, a short blade is fixed at the outer end of each third main shaft, the short blade is located outside the hub, and a stirring blade is fixed on each short blade, and the stirring blade extends outwards; the end of the stirring shaft is fixedly connected with the hub, and the stirring shaft is coaxially arranged with the first main shaft.

2. The adjustable-angle stirrer according to claim 1, characterized in that: A plurality of the stirring modules are arranged at vertical intervals, and a stirring shaft is connected between the hubs of two adjacent stirring modules.

3. The adjustable-angle stirrer according to claim 1, characterized in that: The hub includes a cylinder body and two end covers, the cylinder body is a hollow structure with openings at both upper and lower ends, and the two end covers are respectively fixed at the upper and lower ends of the cylinder body and cover the upper and lower openings of the cylinder body to enclose the aforementioned receiving cavity.

4. The adjustable-angle stirrer according to claim 3, wherein: The cylinder body is a polygonal columnar structure.

5. The adjustable-angle stirrer according to claim 1, characterized in that: The short blade is sleeved on the outer end of the third main shaft and is fixedly connected with the third main shaft through a first screw.

6. The adjustable-angle stirrer according to claim 1, wherein: The stirring blade is fixedly connected with the short blade through a plurality of second screws.

7. The adjustable-angle stirrer according to claim 1, wherein: A protective cover is fixed on the outer side of the hub through a third screw, and the protective cover covers the control part.

8. The adjustable-angle stirrer according to claim 1, wherein: There are three third main shafts arranged at equal angles.

Citation Information

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