Paint uniform mixing equipment
Through the paint mixing equipment designed by the star gear system and spoiler hole, the problem of poor mixing effect of traditional stirring devices on strong viscosity materials is solved, and uniform mixing of the paint and energy consumption are achieved.
Patent Information
- Application Number
- CN202422046959.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-08-22
AI Technical Summary
Traditional stirring devices have poor mixing effect on strong viscosity materials, and the stirring range is small, so they cannot effectively convert shear force, resulting in increased energy consumption and poor mixing effect.
The agitator motor adopts a star gear system drives the planetary wheel and the agitator impeller. Combined with the spoiler hole design, it realizes the rotation and revolution of the paint, enhances the shear and disturbance of the internal and external stirring paths, and provides additional fluid motion shear and disturbance through the rotation of the stirring impeller and the cooperation of the spoiler hole.
Improves the mixing effect of the coating, reduces resistance, reduces energy consumption, ensures uniform dispersion of the pigment, avoids the influence of deposits and cured substances, activates dampers and preservatives, and prevents coating mottled and chromatic aberrations.
Smart Images

Figure CN223112874U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of paint production, in particular to a paint mixing device. Background Art
[0002] During the production and use of paint, it is necessary to mix it evenly to ensure the uniform dispersion of pigments, avoid the influence of sediments and solidified substances on the painting effect, activate damping agents and preservatives, and avoid mottling and color difference on the coating. However, the traditional stirring device has poor stirring effect on materials with strong viscosity, and the stirring range of the stirring blades is also small. At the same time, the traditional stirring blades are subject to more resistance during rotation, but they cannot convert the resistance into shear force, increasing energy consumption without enhancing the mixing effect. For this reason, we propose a paint mixing device. Content of the Utility Model
[0003] The purpose of the utility model is to provide a paint mixing device to solve the problems raised in the above background art.
[0004] To achieve the above purpose, the utility model provides the following technical solution: a paint mixing device, including a stirring motor, a telescopic cylinder and a stirring barrel;
[0005] The stirring motor is arranged on the top of the stirring barrel. An installation ring is arranged at the bottom of the stirring motor. A star gear is arranged in the middle of the installation ring. The star gear includes a sun gear in the middle and planet gears on the side. The sun gear is fixedly connected to the bottom transmission end of the stirring motor, and the sun gear meshes directly with the planet gears;
[0006] A sealing cover is arranged between the installation ring and the stirring motor. The top of the sealing cover is fixed to the stirring motor by screws, and a rubber ring is arranged at the bottom of the sealing cover. When it moves downward, the rubber ring abuts against the top side of the installation ring;
[0007] A stirring impeller is fixed to the bottom of each planet gear. Arc-shaped stirring blades are evenly arranged on the stirring impeller, and inclined flow disturbing holes are opened on each stirring blade. An auxiliary stirring ring is arranged between adjacent stirring blades.
[0008] Preferably, a discharge hopper is arranged at the bottom of the stirring barrel, a discharge valve is arranged at the bottom of the discharge hopper, and the discharge valve is communicated with the stirring barrel.
[0009] Preferably, a telescopic cylinder is arranged at the left top of the stirring motor. A telescopic rod is arranged at the bottom of the telescopic cylinder. A fixing plate is arranged at the bottom of the telescopic rod. The fixing plate abuts against the left side of the stirring motor, and the fixing plate is fixed to the stirring motor by bolts.
[0010] Preferably, extension blades are uniformly arranged on the auxiliary stirring ring, and shearing grooves are formed in the extension blades.
[0011] Preferably, guide rods are uniformly arranged at the bottom of the mounting ring, guide grooves are uniformly formed at the top of the mixing cylinder, and when the mounting ring moves downward, the guide rods are inserted into the guide grooves at the top of the mixing cylinder.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0013] When the stirring motor drives the sun gear to rotate, the planetary gears on the side are synchronously driven to rotate. The planetary gears are restricted between the external gear ring and the sun gear. In addition to revolving around the sun gear, they also rotate on their own under the drive of the sun gear. The stirring impeller installed at the bottom of the planetary gear then performs circular stirring in the mixing cylinder and rotates on its own at the same time; Turbulence holes are uniformly arranged on the stirring impeller. When rotating, the paint is sucked into the pores. Through continuous rotation, violent movement is generated. Wherever the turbulence holes pass, the paint is poured into from one side of the turbulence hole and pulled out from the other side, constantly generating disturbance, providing additional fluid motion shear and disturbance cycle through the turbulence holes; The movement of the stirring impeller around the sun gear is the external stirring path, and the rotation of the stirring impeller and the disturbance of the turbulence holes are the internal stirring path. The mixing effect is enhanced through the two internal and external stirring paths. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is the front view of the utility model;
[0015] Figure 2 is the disassembled schematic diagram of the utility model;
[0016] Figure 3 is the schematic diagram of the stirring impeller of the utility model;
[0017] Figure 4 is the schematic diagram of the auxiliary stirring ring of the utility model;
[0018] Figure 5 is the schematic diagram of the star gear of the utility model.
[0019] In the figure: 10 stirring motor, 101 sealing cover, 102 mounting ring, 103 star gear, 104 stirring impeller, 105 turbulence hole, 106 auxiliary stirring ring, 107 extension blade, 108 shearing groove;
[0020] 20 telescopic cylinder, 201 telescopic rod, 202 fixing plate;
[0021] 30 mixing cylinder, 301 discharge hopper; 302 discharge valve. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0023] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0024] Embodiment:
[0025] Please refer to Figures 1-5 , the present invention provides a technical solution for a coating mixing device: including a stirring motor 10, a telescopic cylinder 20, and a stirring cylinder 30;
[0026] A discharge hopper 301 is provided at the bottom of the stirring cylinder 30, a discharge valve 302 is provided at the bottom of the discharge hopper 301, and the discharge valve 302 is in communication with the stirring cylinder 30;
[0027] The stirring motor 10 is arranged on the top of the stirring cylinder 30. An installation ring 102 is provided at the bottom of the stirring motor 10. A star gear 103 is provided in the middle of the installation ring 102. The star gear 103 includes a sun gear in the middle and planet gears on the side. The sun gear is fixedly connected to the bottom transmission end of the stirring motor 10, and the sun gear is directly meshed with the planet gears;
[0028] A sealing cover 101 is provided between the installation ring 102 and the stirring motor 10. The top of the sealing cover 101 is fixed to the stirring motor 10 by screws, and a rubber ring is provided at the bottom of the sealing cover 101. When it moves downward, the rubber ring abuts against the top side of the installation ring 102;
[0029] A stirring impeller 104 is fixed to the bottom of each planet gear. Arc-shaped stirring blades are uniformly arranged on the stirring impeller 104, and inclined flow disturbing holes 105 are opened on each stirring blade. An auxiliary stirring ring 106 is provided between adjacent stirring blades;
[0030] Extension blades 107 are uniformly arranged on the auxiliary stirring ring 106, and shear grooves 108 are opened on the extension blades 107;
[0031] The bottom of the mounting ring 102 is evenly provided with guide rods, and the top of the mixing drum 30 is evenly provided with guide grooves. When the mounting ring 102 moves downward, the guide rods are inserted into the guide grooves at the top of the mixing drum 30; when the mounting ring 102 approaches the mixing drum 30, the guide rods and the guide grooves can play a role in guiding, fixing and restricting the rotation of the mounting ring 102. At the same time, the rubber ring blocks the gap between the bottom of the mounting ring 102 and the top of the mixing drum 30, sealing the gap at the connection, which is very convenient.
[0032] At the top left of the mixing motor 10, a telescopic cylinder 20 is provided. At the bottom of the telescopic cylinder 20, a telescopic rod 201 is provided. At the bottom of the telescopic rod 201, a fixing plate 202 is provided. The fixing plate 202 is in close contact with the left side of the mixing motor 10, and the fixing plate 202 is fixed to the mixing motor 10 by bolts.
[0033] When this solution is in use, the mixing motor 10 provides power for the star gear 103. Its working principle is mainly based on its special gear structure. The planetary gear system consists of a sun gear, planetary gears, a planetary carrier and an external gear ring, and has the characteristics of large torque and large speed ratio. When the mixing motor 10 drives the sun gear to rotate, the planetary gears on the side are synchronously driven to rotate. The planetary gears are restricted between the external gear ring and the sun gear. In addition to revolving around the sun gear, they also rotate on their own under the drive of the sun gear. The mixing impeller 104 installed at the bottom of the planetary gear makes a circular stirring motion in the mixing drum 30 and rotates on its own at the same time, fully stirring the paint in the mixing drum 30 evenly.
[0034] At the same time, evenly arranged turbulence holes 105 are provided on the mixing impeller 104. When the turbulence holes 105 rotate, the paint is sucked in from the pores. Through continuous self-rotation, violent movement is generated. Wherever the turbulence holes 105 pass, the paint is poured in from one side of the turbulence holes 105 and pulled out from the other side, constantly generating disturbances, providing additional fluid motion shear and disturbance circulation through the turbulence holes 105; the motion of the mixing impeller 104 around the sun gear is the outer stirring path, and the self-rotation of the mixing impeller 104 and the disturbance of the turbulence holes 105 are the inner stirring paths, enhancing the mixing effect through the two inner and outer stirring paths.
[0035] The mixing blades on the mixing impeller 104 are arranged at intervals, and gaps are provided between adjacent mixing blades. When the mixing impeller 104 rotates and stirs on its own, shear force can be generated between the gaps and the mixing blades. At the same time, when the mixing impeller 104 moves around the sun gear, the mixing blades with gaps can reduce resistance.
[0036] Meanwhile, an auxiliary stirring ring 106 is provided between adjacent stirring impellers 104. The diameter of the auxiliary stirring ring 106 has three types, including the same length as the diameter of the stirring impeller 104, one-half of the diameter of the stirring impeller 104, and one-third of the diameter of the stirring impeller 104. The diameter of the auxiliary stirring ring 106 shown in the figure is one-third of the diameter of the stirring impeller 104. Select a suitable auxiliary stirring ring 106 according to the viscosity of the paint. For higher viscosity, use an auxiliary stirring ring 106 with a smaller diameter, and for lower viscosity paint, select an auxiliary stirring ring 106 with a larger diameter. The auxiliary stirring ring 106 can also perform a turbulent flow movement during rotation through its own shear groove 108;
[0037] The stirring motor 10, the stirring cylinder 30, and the telescopic cylinder 20 of this solution are all used on the mounting frame. The mounting frame can be freely assembled as needed. It only needs to correspond the installation positions of the stirring motor 10, the stirring cylinder 30, and the telescopic cylinder 20 on the mounting frame; A telescopic cylinder 20 is provided on the top of the stirring motor 10. The telescopic cylinder 20 drives the telescopic rod 201 to move the whole of the stirring motor 10, separating the stirring motor 10 from the stirring cylinder 30, which is very convenient for filling materials and cleaning the inner wall;
[0038] A discharge hopper 301 and a discharge valve 302 are provided at the bottom of the stirring cylinder 30. After opening the discharge valve 302, the mixed paint in the stirring cylinder 30 can be discharged.
[0039] The above shows and describes the basic principles, main features, and advantages of the present invention. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the present invention; Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention, and any reference signs in the claims should not be regarded as limiting the claims involved.
[0040] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A paint mixing device, comprising a stirring motor (10), a telescopic cylinder (20) and a mixing cylinder (30), characterized in that, the stirring motor (10) is arranged on the top of the mixing cylinder (30), an installation ring (102) is arranged at the bottom of the stirring motor (10), a star gear (103) is arranged in the middle of the installation ring (102), the star gear (103) includes a sun gear in the middle and planet gears on the side, the sun gear is fixedly connected to the bottom transmission end of the stirring motor (10), and the sun gear is directly meshed with the planet gears; a sealing cover (101) is arranged between the installation ring (102) and the stirring motor (10), the top of the sealing cover (101) is fixed to the stirring motor (10) by screws, and a rubber ring is arranged at the bottom of the sealing cover (101), and when it moves downward, the rubber ring abuts against the top side of the installation ring (102); a stirring impeller (104) is fixed to the bottom of each planet gear, arc-shaped stirring blades are uniformly arranged on the stirring impeller (104), and inclined flow disturbance holes (105) are formed in each stirring blade, and an auxiliary stirring ring (106) is arranged between adjacent stirring blades.
2. The paint mixing device according to claim 1, wherein: a discharge hopper (301) is arranged at the bottom of the mixing cylinder (30), a discharge valve (302) is arranged at the bottom of the discharge hopper (301), and the discharge valve (302) is communicated with the mixing cylinder (30).
3. A paint mixing device according to claim 1, characterized in that: a telescopic cylinder (20) is arranged at the left top of the stirring motor (10), a telescopic rod (201) is arranged at the bottom of the telescopic cylinder (20), a fixing plate (202) is arranged at the bottom of the telescopic rod (201), the fixing plate (202) abuts against the left side of the stirring motor (10), and the fixing plate (202) is fixed to the stirring motor (10) by bolts.
4. A paint mixing device according to claim 1, characterized in that: extension blades (107) are uniformly arranged on the auxiliary stirring ring (106), and shear grooves (108) are formed in the extension blades (107).
5. The paint mixing device according to claim 1, wherein: guide rods are uniformly arranged at the bottom of the installation ring (102), guide grooves are uniformly formed at the top of the mixing cylinder (30), and when the installation ring (102) moves downward, the guide rods are inserted into the guide grooves at the top of the mixing cylinder (30).