Energy-saving reaction kettle

Abstract

The utility model relates to the technical field of energy-saving chemical equipment, and discloses an energy-saving reaction kettle, which comprises a kettle body and a bearing platform, the front side of the top of the kettle body is fixedly connected with a limit ring, the inside of the limit ring is in threaded connection with a threaded rod, the top of the threaded rod is fixedly connected with a knob, the bottom of the threaded rod is fixedly connected with a blade, and the bearing platform is fixedly connected with the knob. A first water pump is fixedly connected to the left side of the top of the bearing platform, one end of the first water pump communicates with a heat storage device, the other end of the first water pump communicates with a first water pipe, the first water pipe is installed on the inner wall of the kettle body, and the other end of the first water pipe communicates with the top of the left side of the outer wall of the heat storage device; the middle upper part of the right side of the outer wall of the kettle body is fixedly connected with a heat exchanger. The rotary knob drives the threaded rod and the paddle to rotate, heat is fully volatilized, the heat transfer efficiency is improved through the heat exchange pipe, and therefore the problem that resources are wasted due to the fact that the heat is not collected in place is solved.

Description

Technical Field

[0001] The utility model relates to the technical field of energy-saving chemical equipment, in particular to an energy-saving reaction kettle. Background Technique

[0002] The energy-saving reaction kettle is a device used for chemical reactions and industrial production. Its design is to improve energy efficiency and reduce energy consumption. The energy-saving reaction kettle adopts some technologies and design optimizations, which can reduce energy consumption and improve production efficiency. During the reaction process, the reaction kettle will generate a large amount of heat. If the heat cannot be effectively collected, it will cause waste of resources.

[0003] After retrieval, the Chinese patent publication number is: CN212205734U, which discloses a heat energy recovery and reuse device for a reaction kettle, including a reaction kettle. A conveying structure is arranged on one side of the bottom of the reaction kettle. An inner tank is arranged inside the reaction kettle. A liner is fixedly connected to the middle of the bottom of the inner tank. A fixing plate is arranged on the liner. A fixing screw is connected to the fixing plate. Two pairs of fixing plates are respectively fixedly connected to the upper and lower inner edges at both ends of the top pipe and the bottom pipe. Hollow threaded columns are fixedly connected to both ends of the heat conduction water pipes away from each other. Through the heat conduction water pipes, the utility model can make water flow along the outer wall of the liner to cool the liner. The establishment of the heat conduction silica gel pad can further cool the liner on the basis of the heat conduction water pipes. Through the threaded columns and the connecting columns, the disassembly and assembly of the heat conduction water pipes can be more convenient. Through the bottom pipe and the top pipe, the contact time and area between water and the liner can be increased, more heat can be taken away and the temperature of the water can rise faster and higher. However, due to the simple heat energy recovery system adopted by the reaction kettle, the system efficiency is low, the heat energy generated by the reaction kettle cannot be fully utilized, and there is still a large amount of energy waste, which cannot meet the usage requirements. Content of the Utility Model

[0004] In order to make up for the above deficiencies, the utility model provides an energy-saving reaction kettle, aiming to improve the problem of low heat energy recovery efficiency of the reaction kettle in the prior art, resulting in waste of resources.

[0005] To achieve the above object, the utility model adopts the following technical solution: An energy-saving reactor, comprising a reactor body and a bearing platform. A limiting ring is fixedly connected to the front side of the top of the reactor body. A threaded rod is threadedly connected inside the limiting ring. A knob is fixedly connected to the top of the threaded rod. A paddle is fixedly connected to the bottom of the threaded rod. A first water pump is fixedly connected to the left side of the top of the bearing platform. One end of the first water pump communicates with a heat accumulator. The other end of the first water pump communicates with a first water pipe. The first water pipe is installed on the inner wall of the reactor body. The other end of the first water pipe communicates with the top left side of the outer wall of the heat accumulator. A heat exchanger is fixedly connected to the upper middle part of the right side of the outer wall of the reactor body. The other end of the heat exchanger is fixedly connected to the upper middle part of the left side of the outer wall of the heat accumulator. A plurality of heat exchange tubes are fixedly connected inside the heat exchanger. A clamping mechanism is fixedly connected to the top of the bearing platform. The clamping mechanism is used to fix the heat accumulator.

[0006] Through the above technical solution: During the process of effectively collecting the heat inside the reactor body, rotate the knob. The knob drives the threaded rod. Under the limiting effect of the limiting ring, the paddle is driven to move up and down, so that the substances inside the reactor body are fully stirred, thereby ensuring that the heat can be fully dissipated. Start the first water pump to guide the water flow out from inside the heat accumulator. After passing through the inside of the reactor body, the water flow can absorb and carry away the heat. The water flow will enter the heat accumulator again through the other end of the first water pipe and store the absorbed heat. The heat exchanger can ensure the efficient transfer of heat between the two systems, thereby further improving the efficiency of heat energy storage. The heat exchange tubes can effectively increase the contact area, making the process of heat transfer smoother.

[0007] As a further description of the above technical solution:

[0008] The clamping mechanism includes a fixing column. The fixing column is fixedly connected to the top of the bearing platform. Limiting rings are fixedly connected to both the upper and lower ends of the fixing column. A rotating bolt is threadedly connected to the middle of the fixing column. The other end of the rotating bolt is rotatably connected to a clamping plate. Fixing pieces are fixedly connected to the four peripheries of the bottom of the heat accumulator. A positioning bolt is threadedly connected to the middle of the fixing piece. Nuts are fixedly connected to the four peripheries of the bottom of the bearing platform. The nuts are threadedly connected to the positioning bolts.

[0009] Through the above technical solution: When fixing the heat accumulator, the limiting ring is used to achieve the preliminary position limitation. Rotate the rotating bolt, and the clamping plate will move inwards accordingly, thereby achieving the effective clamping of the heat accumulator. Use the positioning bolt to threadedly connect the fixing piece to the top of the bearing platform, and threadedly connect the positioning bolt to the nut, thereby achieving the fixation of the vertical position of the heat accumulator. Through this series of fixing measures, it is ensured that the heat accumulator works in a stable state, thereby improving the reliability and safety of the overall equipment.

[0010] As a further description of the above technical solution:

[0011] Support columns are fixedly connected to the periphery of the bottom of the kettle body, and anti-slip pads are fixedly connected to the bottoms of the support columns.

[0012] Through the above technical solution: Through the support columns, the support of the kettle body is realized. Anti-slip pads are installed at the bottoms of the support columns, which can effectively prevent the support columns from sliding on the ground, thereby ensuring the stability of the kettle body.

[0013] As a further description of the above technical solution:

[0014] Fixed blocks are fixedly connected to the upper middle parts of the periphery of the outer wall of the kettle body, and threaded holes are opened at the bottoms of the fixed blocks.

[0015] Through the above technical solution: By using the fixed blocks and threaded holes, the kettle body is fixed in a specific position, ensuring the stability and safety of the entire system. This fixing method is not only simple and reliable, but also convenient for disassembly and reinstallation, greatly improving the flexibility and efficiency of operation.

[0016] As a further description of the above technical solution:

[0017] A water outlet hole is opened at the bottom of the front side of the outer wall of the kettle body, and a valve is rotatably connected to the top of the outer wall of the water outlet hole.

[0018] Through the above technical solution: By setting the water outlet hole, the function of discharging waste can be effectively realized, keeping the system clean and operating efficiently.

[0019] As a further description of the above technical solution:

[0020] Heat insulation layers are threadedly connected to the middle parts of the left and right sides of the outer wall of the kettle body, and bolts are threadedly connected to the peripheries of the outer walls of the heat insulation layers.

[0021] Through the above technical solution: The heat insulation layer has excellent heat insulation performance, which can effectively prevent the loss and diffusion of heat, thereby keeping the temperature of the equipment or pipeline stable. By using bolts, the heat insulation layer can be conveniently disassembled and replaced.

[0022] As a further description of the above technical solution:

[0023] A temperature detector is fixedly connected to the front side of the top of the kettle body, and a dashboard is fixedly connected to the front side of the outer wall of the temperature detector.

[0024] Through the above technical solution: The temperature detector has a real-time monitoring function and can accurately monitor the temperature of the kettle body in real time. Through the dashboard, the operator can conveniently observe the detection results in real time to ensure that the temperature of the kettle body always remains within a safe and ideal range.

[0025] As a further description of the above technical solution:

[0026] A second water pump is fixedly connected to the bottom of the rear side of the outer wall of the kettle body. One end of the second water pump communicates with a second water pipe, and the other end of the second water pump communicates with the middle and lower part of the rear side of the outer wall of the kettle body.

[0027] Through the above technical solution: The addition of the second water pump can effectively clean the kettle body, thus significantly reducing the large amount of labor consumption caused by manual cleaning, improving the cleaning efficiency, reducing the labor intensity of workers, and at the same time ensuring the quality and safety of the cleaning work.

[0028] The utility model has the following beneficial effects:

[0029] 1. In the utility model, by driving the threaded rod and the paddle to rotate through the knob, the full volatilization of heat is realized, and the heat storage device stores heat by using the heat exchanger, and the heat transfer efficiency is improved through the heat exchange pipe, thus avoiding the problem of resource waste caused by incomplete heat collection.

[0030] 2. In the utility model, the clamping plate is driven to rotate through the rotating bolt to fix the heat storage device, and the vertical fixing of the heat storage device is realized by using the fixing piece and the positioning bolt, avoiding the situation that the heat storage device topples over and causes danger during the operation of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 is a perspective view of an energy-saving reaction kettle proposed by the utility model;

[0032] Figure 2 is a rear view of an energy-saving reaction kettle proposed by the utility model;

[0033] Figure 3 is a partial structural sectional view of an energy-saving reaction kettle proposed by the utility model;

[0034] Figure 4 is a partial structural explosion view of an energy-saving reaction kettle proposed by the utility model;

[0035] Figure 5 is an explosion view of the clamping mechanism of an energy-saving reaction kettle proposed by the utility model.

[0036] Legend:

[0037] 1. Kettle body; 2. Clamping mechanism; 201. Fixed column; 202. Limit ring; 203. Rotating bolt; 204. Clamping plate; 205. Fixed piece; 206. Positioning bolt; 207. Nut; 3. Limit ring; 4. Threaded rod; 5. Knob; 6. Paddle; 7. Bearing platform; 8. Water pump 1; 9. Heat storage device; 10. Water pipe 1; 11. Heat exchanger; 12. Heat exchange tube; 13. Support column; 14. Anti-slip pad; 15. Fixed block; 16. Threaded hole; 17. Water outlet hole; 18. Valve; 19. Thermal insulation layer; 20. Bolt; 21. Temperature detector; 22. Instrument panel; 23. Water pump 2; 24. Water pipe 2. Detailed implementation mode

[0038] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0039] Refer to Figure 1 , Figure 2 and Figure 4 , an embodiment provided by the present invention: an energy-saving reactor, including a kettle body 1 and a bearing platform 7. A limit ring 3 is fixedly connected to the front side of the top of the kettle body 1. A threaded rod 4 is threadedly connected inside the limit ring 3. A knob 5 is fixedly connected to the top of the threaded rod 4. A paddle 6 is fixedly connected to the bottom of the threaded rod 4. A water pump 1 8 is fixedly connected to the left side of the top of the bearing platform 7. One end of the water pump 1 8 communicates with a heat storage device 9. The other end of the water pump 1 8 communicates with a water pipe 1 10. The water pipe 1 10 is installed on the inner wall of the kettle body 1. The other end of the water pipe 1 10 communicates with the top left side of the outer wall of the heat storage device 9. The middle upper part of the right side of the outer wall of the kettle body 1 is fixedly connected with a heat exchanger 11. The other end of the heat exchanger 11 is fixedly connected to the middle upper part of the left side of the outer wall of the heat storage device 9. A plurality of heat exchange tubes 12 are fixedly connected inside the heat exchanger 11. A clamping mechanism 2 is fixedly connected to the top of the bearing platform 7. The clamping mechanism 2 is used to fix the heat storage device 9; Support columns 13 are fixedly connected to the four sides of the bottom of the kettle body 1. Anti-slip pads 14 are fixedly connected to the bottoms of the support columns 13.

[0040] Specifically, when effectively collecting the heat inside the kettle body 1, turn the knob 5. The rotation of the knob 5 drives the threaded rod 4. Under the restrictive action of the limit ring 3, the threaded rod 4 drives the paddle 6 to move up and down, so that the substances inside the kettle body 1 are fully stirred, ensuring that the heat can be fully dissipated. Start the first water pump 8 to guide the water flow out of the heat accumulator 9, through the inside of the kettle body 1, so as to absorb and take away the heat. The water flow will enter the heat accumulator 9 again through the other end of the first water pipe 10 to store the absorbed heat. The heat exchanger 11 can ensure the efficient transfer of heat between the two systems. The presence of the heat exchange pipes 12 can effectively increase the contact area, making the heat transfer process smoother, thereby further improving the efficiency of heat energy storage; the support column 13 is used to support the kettle body 1, and the anti-slip pad 14 can effectively prevent the support column 13 from sliding.

[0041] Refer to Figure 1 , Figure 3 and Figure 5 , the clamping mechanism 2 includes a fixed column 201, the fixed column 201 is fixedly connected to the top of the bearing platform 7, limit rings 202 are fixedly connected to both the upper and lower ends of the fixed column 201, a rotating bolt 203 is threadedly connected to the middle of the fixed column 201, the other end of the rotating bolt 203 is rotatably connected to a clamping plate 204, fixing pieces 205 are fixedly connected to the four peripheries of the bottom of the heat accumulator 9, positioning bolts 206 are threadedly connected to the middle of the fixing pieces 205, nuts 207 are fixedly connected to the four peripheries of the bottom of the bearing platform 7, and the nuts 207 are threadedly connected to the positioning bolts 206; fixing blocks 15 are fixedly connected to the middle upper parts of the outer walls of the kettle body 1, and threaded holes 16 are opened at the bottoms of the fixing blocks 15;

[0042] Specifically, during the process of fixing the heat accumulator 9, use the limit ring 202 for preliminary position limitation. Rotate the rotating bolt 203, and the clamping plate 204 will move inwards to clamp the heat accumulator 9, ensuring the stability of the heat accumulator 9 in the horizontal direction and keeping it fixed during operation. Thread the fixing piece 205 onto the top of the bearing platform 7 with the positioning bolt 206, and thread the positioning bolt 206 with the nut 207 to fix the vertical position of the heat accumulator 9, thus ensuring that the heat accumulator 9 works in a stable state; the kettle body 1 can be fixed at a specified position through the fixing block 15 and the threaded hole 16. The model of the first water pump 8 is HWDQ-400W, and the model of the second water pump 23 is HWDQ-400W.

[0043] Refer to Figure 1 and Figure 3 , a water outlet hole 17 is opened at the bottom of the front side of the outer wall of the kettle body 1, and a valve 18 is rotatably connected to the top of the outer wall of the water outlet hole 17; a temperature detector 21 is fixedly connected to the front side of the top of the kettle body 1, and a dashboard 22 is fixedly connected to the front side of the outer wall of the temperature detector 21;

[0044] Specifically, the waste is discharged through the water outlet 17, and the valve 18 can control the liquid discharge rate; the temperature detector 21 can monitor the temperature of the kettle body 1 in real time, and the detection result can be observed through the instrument panel 22.

[0045] Referring to Figure 1 and Figure 4 , heat insulation layers 19 are threadedly connected to the middle parts of the left and right sides of the outer wall of the kettle body 1, and bolts 20 are threadedly connected to the peripheries of the outer walls of the heat insulation layers 19; a second water pump 23 is fixedly connected to the bottom of the rear side of the outer wall of the kettle body 1, one end of the second water pump 23 communicates with a second water pipe 24, and the other end of the second water pump 23 communicates with the middle and lower part of the rear side of the outer wall of the kettle body 1;

[0046] Specifically, the heat insulation layer 19 can effectively prevent heat dissipation, and the heat insulation layer 19 can be replaced by using the bolts 20; the addition of the second water pump 23 can clean the kettle body 1 and reduce the labor consumption caused by manual cleaning.

[0047] Working principle: When collecting the heat inside the kettle body 1, turn the knob 5. Under the limitation of the limiting ring 3, the threaded rod 4 drives the paddle 6 to move up and down, fully stir the substances inside the kettle body 1, and fully dissipate the heat. Start the first water pump 8, and the water flow passes through the inside of the heat accumulator 9, then through the inside of the kettle body 1, absorbs the heat, and then enters the heat accumulator 9 again from the other end of the first water pipe 10 to store the heat; the heat exchanger 11 transfers the heat inside the kettle body 1 to the inside of the heat accumulator 9 more fully. The heat exchange tubes 12 can effectively increase the contact area, better transfer the heat, and further improve the heat storage efficiency;

[0048] When the heat accumulator 9 needs to be fixed, place the heat accumulator 9 on the top of the bearing platform 7, use the limiting ring 202 to basically limit the position of the heat accumulator 9, turn the rotating bolt 203, and the clamping plate 204 will move inward to clamp the heat accumulator 9 to fix the horizontal position of the heat accumulator 9. Use the positioning bolt 206 to threadedly connect the fixing piece 205 to the top of the bearing platform 7, and threadedly connect the positioning bolt 206 and the nut 207 to fix the vertical position of the heat accumulator 9, so as to enable the heat accumulator 9 to work in a stable state.

[0049] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An energy-saving reactor, comprising a reactor body (1) and a bearing platform (7), characterized in that: A limiting ring (3) is fixedly connected to the front side of the top of the kettle body (1). A threaded rod (4) is threadedly connected inside the limiting ring (3). A knob (5) is fixedly connected to the top of the threaded rod (4). A paddle (6) is fixedly connected to the bottom of the threaded rod (4). A water pump one (8) is fixedly connected to the left side of the top of the bearing platform (7). One end of the water pump one (8) communicates with a heat storage device (9). The other end of the water pump one (8) communicates with a water pipe one (10). The water pipe one (10) is installed on the inner wall of the kettle body (1). The other end of the water pipe one (10) communicates with the top left side of the outer wall of the heat storage device (9). A heat exchanger (11) is fixedly connected to the upper middle part of the right side of the outer wall of the kettle body (1). The other end of the heat exchanger (11) is fixedly connected to the upper middle part of the left side of the outer wall of the heat storage device (9). A plurality of heat exchange tubes (12) are fixedly connected inside the heat exchanger (11). A clamping mechanism (2) is fixedly connected to the top of the bearing platform (7). The clamping mechanism (2) is used to fix the heat storage device (9).

2. The energy-saving reactor according to claim 1, wherein: The clamping mechanism (2) includes a fixed column (201). The fixed column (201) is fixedly connected to the top of the bearing platform (7). Limiting rings (202) are fixedly connected to both the upper and lower ends of the fixed column (201). A rotating bolt (203) is threadedly connected to the middle of the fixed column (201). The other end of the rotating bolt (203) is rotatably connected to a clamping plate (204). Fixed pieces (205) are fixedly connected to the four peripheries of the bottom of the heat storage device (9). A positioning bolt (206) is threadedly connected to the middle of the fixed piece (205). Nuts (207) are fixedly connected to the four peripheries of the bottom of the bearing platform (7). The nuts (207) are threadedly connected to the positioning bolts (206).

3. An energy-saving reactor according to claim 1, characterized in that: Support columns (13) are fixedly connected to the four peripheries of the bottom of the kettle body (1). Anti-slip pads (14) are fixedly connected to the bottoms of the support columns (13).

4. An energy-saving reactor according to claim 1, characterized in that: Fixed blocks (15) are fixedly connected to the upper middle parts of the four peripheries of the outer wall of the kettle body (1). Threaded holes (16) are opened at the bottoms of the fixed blocks (15).

5. The energy-saving reactor according to claim 1, wherein: An outlet hole (17) is opened at the bottom front side of the outer wall of the kettle body (1). A valve (18) is rotatably connected to the top of the outer wall of the outlet hole (17).

6. The energy-saving reactor according to claim 1, characterized in that: Heat insulation layers (19) are threadedly connected to the middle parts of the left and right sides of the outer wall of the kettle body (1). Bolts (20) are threadedly connected to the four peripheries of the outer walls of the heat insulation layers (19).

7. An energy-saving reactor according to claim 1, characterized in that: A temperature detector (21) is fixedly connected to the front side of the top of the kettle body (1). A dashboard (22) is fixedly connected to the front side of the outer wall of the temperature detector (21).

8. An energy-saving reactor according to claim 1, characterized in that: A water pump two (23) is fixedly connected to the bottom rear side of the outer wall of the kettle body (1). One end of the water pump two (23) communicates with a water pipe two (24). The other end of the water pump two (23) communicates with the lower middle part of the rear side of the outer wall of the kettle body (1).

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