Electric bag dust collector with functions of ash deposition ultrahigh-position overload alarm and emergency ash discharge
By setting up primary and secondary material instruments and camera monitoring in the electric bag dust collector, the operation efficiency and safety hazards caused by excessive dust accumulation are solved, and real-time monitoring and rapid removal of dust accumulation are achieved.
Patent Information
- Application Number
- CN202421493963.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-06-27
AI Technical Summary
The existing electric bag dust collector lacks a dust accumulation alarm system, which leads to a decrease in the operating efficiency of the dust collector and poses safety hazards when there is too much dust accumulation.
The first-level material instrument and the second-level material instrument are used to provide a dust accumulation overload alarm, and monitored by cameras, and the dust accumulation is quickly removed by using an emergency ash discharge device and a dust absorption truck.
Real-time monitoring and early warning of dust accumulation is realized, equipment failures caused by excessive dust accumulation are avoided, operating efficiency is improved, and downtime is reduced.
Smart Images

Figure CN223113269U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dust removal equipment, and more specifically, the utility model relates to an electric bag dust collector with over-high dust accumulation overload alarm and emergency ash discharge.
Background Art
[0002] The electric bag dust collector is an essential auxiliary equipment for thermal power plants. Its function is to remove particulate dust in the flue gas discharged from coal-fired or oil-fired boilers, thereby significantly reducing the amount of dust discharged into the atmosphere. This is an important environmental protection equipment for improving environmental pollution and air quality. During the normal operation of the electric bag dust collector, a large amount of dust will adhere to the peripheral side wall of the cloth bag. If the cloth bag is not cleaned in time, the dust removal effect of the electric bag dust collector will be seriously affected.
[0003] An existing easily ash-cleanable electric bag dust collector, with the publication number CN 219540607 U, includes a housing provided with an inlet horn and an outlet horn. Inside the housing, an electric field area and a filter bag area are arranged in series, forming a structure in which flue gas enters the electric field area and the filter bag area in sequence through the inlet horn for dust removal, and finally discharges from the outlet horn. The electric bag dust collector also includes a hopper, which is correspondingly arranged below the electric field area and the filter bag area. An anode plate is arranged in the electric field area, and a vibrating mechanism for vibrating the anode plate is provided. When the ash conveying system of this kind of electric bag dust collector operates normally, no alarm system is set. When a large amount of ash accumulates in the hopper and cannot be cleaned in time, it will lead to a decline in the operation efficiency of the dust collector and pose a safety hazard.
Content of the Utility Model
[0004] In order to overcome the above-mentioned defects of the prior art, the purpose of the utility model is to provide an electric bag dust collector with over-high dust accumulation overload alarm and emergency ash discharge, which uses a first-level material meter and a second-level material meter to alarm dust accumulation overload, monitors the inside of the dust collector in real time through a camera, and uses an emergency ash discharge pipe to urgently discharge the accumulated ash to avoid excessive ash accumulation.
[0005] To achieve the above purpose, the utility model provides the following technical solution: An electric bag dust collector with over-high dust accumulation overload alarm and emergency ash discharge, including an electric bag dust collector, a first-level material meter, a second-level material meter, a monitoring device, an emergency ash discharge device, and an ash suction vehicle. The lower side of the electric bag dust collector is provided with a first-level material meter and a second-level material meter. The height of the first-level material meter is lower than that of the second-level material meter. A monitoring device is arranged above the second-level material meter. One side of the integrated hopper at the lower side of the electric bag dust collector is provided with an emergency ash discharge device, and the other end of the emergency ash discharge device is connected to the ash suction vehicle.
[0006] Preferably, the first-level material meter and the second-level material meter are arranged in different directions, and the first-level material meter and the second-level material meter are connected to an alarm device.
[0007] Preferably, the monitoring device includes a frequency modulation motor, a protective sleeve, an upper viewing camera, a lower viewing camera, a sealing ring, and a hole plugging sleeve. The frequency modulation motor is arranged outside the electrostatic bag filter, and the frequency modulation motor is connected to the protective sleeve inward. An upper viewing camera and a lower viewing camera are arranged on one side of the protective sleeve away from the frequency modulation motor. The upper viewing camera and the lower viewing camera are sleeved with a sealing ring, a hole plugging sleeve is arranged on the lower side of the upper viewing camera, and a hole plugging sleeve is arranged on the upper side of the lower viewing camera.
[0008] Preferably, the upper viewing camera is arranged on the side close to the frequency modulation motor.
[0009] Preferably, the emergency ash discharge device includes an emergency ash discharge pipe, an emergency ash discharge valve, and an ash discharge hose. The emergency ash discharge pipe is arranged on one side of the integrated hopper below the electrostatic bag filter. The emergency ash discharge valve is arranged outside the emergency ash discharge pipe, and the emergency ash discharge pipe is connected to an ash suction vehicle through the ash discharge hose.
[0010] Preferably, the ash suction vehicle is a positive pressure ash suction vehicle or a negative pressure ash suction vehicle.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0012] 1. For the electrostatic bag filter with over-high ash accumulation overload alarm and emergency ash discharge of the present utility model, a primary material meter and a secondary material meter are provided. When the ash accumulation height in the dust collector is too high, early warning will be given to ensure that the equipment always operates in the best state.
[0013] 2. For the electrostatic bag filter with over-high ash accumulation overload alarm and emergency ash discharge of the present utility model, by adding a secondary material meter at a relatively high position, after the primary material meter gives an early warning and fails to handle the problem in time, the secondary material meter will also give an early warning to remind the operator to open the emergency ash discharge device for rapid ash discharge, so as to avoid equipment failure or reduction of operation efficiency caused by excessive ash accumulation.
[0014] 3. For the electrostatic bag filter with over-high ash accumulation overload alarm and emergency ash discharge of the present utility model, a camera is provided to monitor the internal situation through the camera, so that the operator can observe in real time, discover and solve potential problems in time, reduce the downtime, and improve the work efficiency.
Description of the Drawings
[0015] Figure 1 is the front view of the electrostatic bag filter with over-high ash accumulation overload alarm and emergency ash discharge of the present utility model;
[0016] Figure 2 is the side view of the electrostatic bag filter with over-high ash accumulation overload alarm and emergency ash discharge of the present utility model;
[0017] Figure 3It is a schematic structural diagram of the A part of an electrostatic bag filter with ash accumulation, ultra-high position overload alarm and emergency ash discharge of the present utility model;
[0018] In the figure: 1 - electrostatic bag filter, 2 - primary material meter, 3 - secondary material meter, 4 - monitoring device, 41 - frequency modulation motor, 42 - protective sleeve, 43 - upper viewing camera, 44 - lower viewing camera, 45 - sealing ring, 46 - plugging sleeve, 5 - emergency ash discharge device, 51 - emergency ash discharge pipe, 52 - emergency ash discharge valve, 53 - ash discharge hose, 6 - ash suction vehicle.
Specific implementation manner
[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present utility model.
[0020] Refer to Figure 1 、 Figure 2 In the embodiment of the present utility model, an electrostatic bag filter with ash accumulation, ultra-high position overload alarm and emergency ash discharge includes an electrostatic bag filter 1, a primary material meter 2, a secondary material meter 3, a monitoring device 4, an emergency ash discharge device 5, and an ash suction vehicle 6. A primary material meter 2 and a secondary material meter 3 are provided below the electrostatic bag filter 1. The height of the primary material meter 2 is lower than that of the secondary material meter 3. The primary material meter 2 and the secondary material meter 3 are arranged in different directions. The primary material meter 2 and the secondary material meter 3 are connected to an alarm device. A monitoring device 4 is provided above the secondary material meter 3. An emergency ash discharge device 5 is provided on one side of the integrated hopper below the electrostatic bag filter 1. The emergency ash discharge device 5 includes an emergency ash discharge pipe 51, an emergency ash discharge valve 52, and an ash discharge hose 53. An emergency ash discharge pipe 51 is provided on one side of the integrated hopper below the electrostatic bag filter 1. An emergency ash discharge valve 52 is provided outside the emergency ash discharge pipe 51. The emergency ash discharge pipe 51 is connected to the ash suction vehicle 6 through the ash discharge hose 53. The other end of the emergency ash discharge device 5 is connected to the ash suction vehicle 6. The ash suction vehicle 6 is a positive pressure ash suction vehicle or a negative pressure ash suction vehicle.
[0021] Refer to Figure 3, in the embodiment of the present utility model, an electric bag filter with ash accumulation, ultra-high position overload alarm and emergency ash discharge, the monitoring device 4 includes a frequency modulation motor 41, a protection sleeve 42, an upper viewing camera 43, a lower viewing camera 44, a sealing ring 45, and a hole plugging sleeve 46. The frequency modulation motor 41 is arranged outside the electric bag filter 1, and the frequency modulation motor 41 is connected to the protection sleeve 42 inward. On the side of the protection sleeve 42 away from the frequency modulation motor 41, there are an upper viewing camera 43 and a lower viewing camera 44. The upper viewing camera 43 is arranged on the side close to the frequency modulation motor 41. The upper viewing camera 43 and the lower viewing camera 44 are sleeved with a sealing ring 45. There is a hole plugging sleeve 46 below the upper viewing camera 43, and there is a hole plugging sleeve 46 above the lower viewing camera 44.
[0022] Working principle:
[0023] When the electric bag filter with ash accumulation, ultra-high position overload alarm and emergency ash discharge of the present utility model is in use, the electric bag filter 1 works normally. When the ash accumulation reaches the first-stage material meter 2, a warning is issued, and the ash conveying problem should be solved immediately. If the problem fails to be eliminated in time and the ash reaches the second-stage material meter 3 on the upper side and a warning is generated, at this time, the emergency ash discharge valve 52 needs to be opened immediately. The ash suction vehicle 6 quickly discharges the ash accumulated inside the electric bag filter 1 through the emergency ash discharge pipe 51 and the ash discharge hose 53, preventing safety problems caused by excessive ash accumulation. The electric bag filter 1 monitors and observes the ash accumulation condition inside through the upper viewing camera 43 and the lower viewing camera 44, and can check the problem in time.
[0024] The above embodiments are descriptions of the present utility model, not limitations on the present utility model. Any scheme obtained by simply changing the present utility model belongs to the protection scope of the present utility model.
Claims
1. An electric bag filter with over-high ash accumulation overload alarm and emergency ash discharge, characterized in that: It includes an electric bag filter (1), a primary material meter (2), a secondary material meter (3), a monitoring device (4), an emergency ash discharge device (5), and an ash suction vehicle (6). The primary material meter (2) and the secondary material meter (3) are provided on the lower side of the electric bag filter (1). The height of the primary material meter (2) is lower than that of the secondary material meter (3). The monitoring device (4) is provided on the upper side of the secondary material meter (3). An emergency ash discharge device (5) is provided on one side of the integrated hopper at the lower side of the electric bag filter (1). The other end of the emergency ash discharge device (5) is connected to the ash suction vehicle (6).
2. The electric bag filter with over-high ash accumulation overload alarm and emergency ash discharge as described in claim 1, characterized in that: The primary material meter (2) and the secondary material meter (3) are arranged in different directions, and the primary material meter (2) and the secondary material meter (3) are connected to an alarm device.
3. The electric bag filter with ultra-high position dust accumulation overload alarm and emergency dust discharge as described in claim 1, wherein: The monitoring device (4) includes a frequency modulation motor (41), a protective sleeve (42), an upper viewing camera (43), a lower viewing camera (44), a sealing ring (45), and a hole plugging sleeve (46). The frequency modulation motor (41) is arranged outside the electric bag filter (1), and the frequency modulation motor (41) is connected to the protective sleeve (42) inward. The upper viewing camera (43) and the lower viewing camera (44) are provided on the side of the protective sleeve (42) away from the frequency modulation motor (41). The upper viewing camera (43) and the lower viewing camera (44) are sleeved with the sealing ring (45). The hole plugging sleeve (46) is provided on the lower side of the upper viewing camera (43), and the hole plugging sleeve (46) is provided on the upper side of the lower viewing camera (44).
4. The electric bag filter for ash accumulation, ultra-high position overload alarm and emergency ash discharge according to claim 3, characterized in that: The upper viewing camera (43) is arranged on the side close to the frequency modulation motor (41).
5. The electric bag filter for ash accumulation, ultra-high position overload alarm and emergency ash discharge according to claim 1, characterized in that: The emergency ash discharge device (5) includes an emergency ash discharge pipe (51), an emergency ash discharge valve (52), and an ash discharge hose (53). The emergency ash discharge pipe (51) is provided on one side of the integrated hopper below the electric bag filter (1). The emergency ash discharge valve (52) is provided outside the emergency ash discharge pipe (51). The emergency ash discharge pipe (51) is connected to the ash suction vehicle (6) through the ash discharge hose (53).
6. The fabric filter type electrostatic precipitator with over-high ash accumulation overload alarm and emergency ash discharge according to claim 5, wherein: The ash suction vehicle (6) is a positive pressure ash suction vehicle or a negative pressure ash suction vehicle.
Citation Information
Patent Citations
Electric bag dust collector capable of efficiently collecting dust
CN219540607U