Composite material coating system equipment
By installing a rotating buckle and suction cup on the coating table, the problem of spraying inability to be sprayed due to traditional fixing methods is solved, and the complete spraying of composite workpieces is achieved, and the coating effect is improved.
Patent Information
- Application Number
- CN202422011331.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-08-19
AI Technical Summary
When fixing cover-shaped composite workpieces in traditional hanging or fixing fixtures, the locations that cannot be sprayed need to be repaired later, which affects the coating effect.
Four rotating buckles and mounting brackets are installed on the coating table. The mounting bracket is equipped with suction cups, which are connected by movable buckles and telescopic rods to adjust the suction cup angle, and use the air-exhaust component to provide negative pressure to fix the workpiece to avoid contact with the clamp.
Complete spraying of composite workpieces is achieved, avoiding the need for repair of the locations where spraying cannot be applied, and improving the integrity of the painting.
Smart Images

Figure CN223113334U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of painting, in particular to a composite material painting system device. Background Art
[0002] Painting is an important link in modern product manufacturing processes. The quality of anti-rust and anti-corrosion painting is one of the important aspects of the overall quality of products. The appearance quality of products not only reflects the protective and decorative performance of products, but also is an important factor constituting the value of products.
[0003] During the painting process of composite materials, the workpiece to be painted needs to be suspended or fixed at the corresponding position first. Then, the corresponding painting raw materials are mixed inside the painting equipment, and then evenly sprayed on the outer surface of the composite material workpiece through a robotic arm or a nozzle on the painting equipment.
[0004] Some of the workpieces to be painted with composite materials are irregularly shaped lid-like items. The traditional suspension or clamping by a fixed fixture will cause the positions where the outer surface of the composite material contacts the fixture or the suspension wire to be not sprayed, and need to be repaired later, thus affecting the painting effect of the composite material workpiece.
[0005] Therefore, it is necessary to provide a composite material painting system device to solve the above technical problems. Summary of the Utility Model
[0006] The utility model provides a composite material painting system device, which solves the problems that when spraying a lid-shaped composite material by using a suspension or a fixed fixture, the positions where the fixture or the wire contacts are not sprayed and need to be repaired later, thus affecting the painting effect of the composite material workpiece.
[0007] To solve the above technical problems, the composite material painting system device provided by the utility model includes: a support frame;
[0008] A painting table, the painting table is fixedly connected to the top of the support frame. Four rotating buckles are installed on the top of the painting table. The tops of the rotating buckles are all rotatably connected to mounting frames through rotating heads. Mounting openings are provided on the tops of the mounting frames. A plurality of suction cups are installed inside the mounting openings. Air pipes are installed on one adjacent side of the four mounting frames. Movable buckles are fixedly connected to the opposite sides of the four mounting frames. The other sides of the movable buckles are all rotatably connected to first telescopic rods. A connecting component is installed at the bottom of the painting table. An air extraction component is installed at the bottom of the painting table. A suction pipe is installed at the inlet of the air extraction component;
[0009] A spraying device, the spraying device is installed on the back of the support frame. A connecting pipe is installed at the outlet of the spraying device. A robotic arm is installed on the top of the painting table. A nozzle is installed at the other end of the robotic arm;
[0010] There are four rotation buckles which are similar to circles. For specific reference Figure 2 , there is a pipeline inside the mounting bracket which is connected to the suction cup, and the other end of the pipeline is connected to the air pipe through a multi-way joint. The other end of the first telescopic rod is rotatably connected to the top of the painting table through a movable buckle. For specific reference Figure 3 , the other end of the suction pipe is connected to the connection assembly. The connection assembly includes a housing, a pipeline and a connector, which can aggregate multiple air pipes onto the same pipeline, and then provide suction through the air extraction assembly to suck out the air inside the suction cup.
[0011] Preferably, a control box is installed on one side of the support frame, and a box door is rotatably connected to the other side of the control box;
[0012] A power switch and a controller for controlling the operation of the equipment on the support frame are installed inside the control box.
[0013] Preferably, a second telescopic rod is installed at the bottom of the painting table, and a protective frame is installed on the top of the painting table;
[0014] The telescopic end of the second telescopic rod penetrates through the painting table.
[0015] Preferably, a support plate is installed at the telescopic end of the second telescopic rod, and a soft pad is installed on the top of the support plate;
[0016] The shape of the support plate is arc-shaped.
[0017] Preferably, a mounting base is installed on the front of the protective frame, and a control switch is installed on the front of the mounting base;
[0018] The control switch can manually control the operation of the equipment on the support frame.
[0019] Preferably, the air extraction assembly includes a protective shell, a suction pump is installed inside the protective shell, and heat dissipation holes are provided on both the front and back of the protective shell;
[0020] The inlet of the suction pump is connected to the suction pipe.
[0021] Compared with the related technology, the composite material painting system equipment provided by the present utility model has the following beneficial effects:
[0022] The present utility model provides a composite material coating system device. In order to facilitate the fixation of the lid-shaped composite material workpiece and its integrity during coating, four rotating buckles are installed on the coating table. Then, four mounting brackets are respectively installed on the four rotating buckles through four rotating heads. Inside the mounting openings on the mounting brackets, a plurality of suction cups are installed, and the mounting brackets and the coating table are connected through two groups of movable buckles and a first telescopic rod. When the first telescopic rod expands and contracts, the angle of the mounting bracket can be adjusted, increasing the adsorption angle of the suction cups on the mounting bracket. Then, each suction cup on each mounting bracket is connected to the connection assembly through a plurality of connecting pipes, enabling gas circulation. After that, only the straw on the air extraction assembly needs to be connected to the connection assembly. Through this structure, the workpiece can be fixed without the spraying surface of the composite material workpiece contacting the fixture, so that the coating can be completely sprayed at one time without affecting the fixation firmness, increasing the integrity of the coating. Description of the Drawings
[0023] Figure 1 It is a schematic structural diagram of a preferred embodiment of the composite material coating system device provided by the present utility model;
[0024] Figure 2 It is a schematic structural diagram of the robotic arm provided by the present utility model;
[0025] Figure 3 Provided by the present utility model Figure 1 An enlarged view of the position A shown;
[0026] Figure 4 It is a schematic structural diagram of the telescopic rod provided by the present utility model;
[0027] Figure 5 It is a schematic structural diagram of the air extraction pump provided by the present utility model.
[0028] Reference numerals in the figures: 1, support frame; 2, coating table; 3, protective frame; 4, robotic arm; 5, air pipe; 6, mounting bracket; 7, mounting base; 8, control switch; 9, control box; 10, box door; 11, soft pad; 12, support plate; 13, spray head; 14, spraying equipment; 15, connecting pipe; 16, rotating buckle; 17, rotating head; 18, movable buckle; 19, first telescopic rod; 20, mounting opening; 21, suction cup; 22, air extraction assembly; 221, protective shell; 222, heat dissipation hole; 223, air extraction pump; 23, straw; 24, second telescopic rod; 25, connection assembly. Detailed Embodiments
[0029] The present utility model will be further described below in conjunction with the drawings and embodiments.
[0030] Please refer to Figure 1 、 Figure 2 、 Figure 3 、Figure 4 and Figure 5 , wherein Figure 1 is a schematic structural diagram of a preferred embodiment of the composite material coating system equipment provided by the present utility model; Figure 2 is a schematic structural diagram of the robotic arm provided by the present utility model; Figure 3 provided by the present utility model Figure 1 an enlarged view of the position A shown;
[0031] Figure 4 is a schematic structural diagram of the telescopic rod provided by the present utility model; Figure 5 is a schematic structural diagram of the air extraction pump provided by the present utility model. The composite material coating system equipment includes: a support frame 1;
[0032] a coating table 2, the coating table 2 is fixedly connected to the top of the support frame 1, four rotating buckles 16 are installed on the top of the coating table 2, the tops of the rotating buckles 16 are rotatably connected to mounting frames 6 through rotating heads 17, mounting openings 20 are formed on the tops of the mounting frames 6, a plurality of suction cups 21 are installed inside the mounting openings 20, air pipes 5 are installed on one adjacent side of the four mounting frames 6, movable buckles 18 are fixedly connected to the other opposite sides of the four mounting frames 6, the other sides of the movable buckles 18 are rotatably connected to first telescopic rods 19, a connection assembly 25 is installed at the bottom of the coating table 2, an air extraction assembly 22 is installed at the bottom of the coating table 2, and a suction pipe 23 is installed at the inlet of the air extraction assembly 22;
[0033] a spraying device 14, the spraying device 14 is installed on the back of the support frame 1, a connecting pipe 15 is installed at the outlet of the spraying device 14, a robotic arm 4 is installed on the top of the coating table 2, and a spray head 13 is installed at the other end of the robotic arm 4;
[0034] The four rotating buckles 16 are similar to circles, specifically refer to Figure 2 , there are pipes inside the mounting frame 6 connected to the suction cups 21, and the other ends of the pipes are connected to the air pipes 5 through multi-way connectors. The other ends of the first telescopic rods 19 are rotatably connected to the top of the coating table 2 through the movable buckles 18, specifically refer to Figure 3 , the other end of the suction pipe 23 is connected to the connection assembly 25. The connection assembly 25 includes a housing, a pipe and a connector, and can aggregate multiple air pipes 5 onto the same pipe, and then provide suction through the air extraction assembly 22 to suck away the air inside the suction cups 21. The other end of the connecting pipe 15 is connected to the pipe for transporting paint in the robotic arm 4.
[0035] A control box 9 is installed on one side of the support frame 1, and a box door 10 is rotatably connected to the other side of the control box 9;
[0036] There is a lock on the box door 10, and inside the control box 9, there is an electric switch and a controller for controlling the operation of the equipment on the support frame 1.
[0037] A second telescopic rod 24 is installed at the bottom of the painting table 2, and a protective frame 3 is installed on the top of the painting table 2;
[0038] The shape of the protective frame 3 refers to Figure 1 The telescopic end of the second telescopic rod 24 penetrates through the painting table 2.
[0039] A support plate 12 is installed at the telescopic end of the second telescopic rod 24, and a soft pad 11 is installed on the top of the support plate 12;
[0040] The soft pad 11 is made of rubber material, and the shape of the support plate 12 is arc-shaped.
[0041] An installation base 7 is installed on the front of the protective frame 3, and a control switch 8 is installed on the front of the installation base 7;
[0042] The control switch 8 can manually control the operation of the equipment on the support frame 1.
[0043] The air extraction component 22 includes a protective shell 221, an air extraction pump 223 is installed inside the protective shell 221, and heat dissipation holes 222 are opened on both the front and back of the protective shell 221;
[0044] The inlet of the air extraction pump 223 is connected to the suction pipe 23, and the heat dissipation holes 222 assist in heat dissipation.
[0045] The working principle of the composite material painting system equipment provided by the present utility model is as follows:
[0046] Install four rotating buckles 16 on the painting table 2, and then install the four mounting brackets 6 on the four rotating buckles 16 through four rotating heads 17 respectively. A plurality of suction cups 21 are installed inside the mounting openings 20 on the mounting brackets 6, and the mounting brackets 6 and the painting table 2 are connected by two groups of movable buckles 18 and the first telescopic rod 19. When the first telescopic rod 19 expands and contracts, the angle of the mounting bracket 6 can be adjusted to increase the adsorption angle of the suction cups 21 on the mounting bracket 6. Then, each suction cup 21 on the mounting bracket 6 is connected to the connecting assembly 25 through a plurality of connecting pipes 15 to enable gas circulation. After that, only need to connect the suction pipe 23 on the air extraction assembly 22 to the connecting assembly 25. In actual use, first make the inner surface of the composite material cover-shaped workpiece to be painted contact with the suction cups 21 on the mounting bracket 6. If it cannot be adsorbed, the angle of the corresponding mounting bracket 6 can be adjusted through the first telescopic rod 19 to make the suction cups 21 fit more closely to the inner surface of the workpiece. After the workpiece is placed in place, only need to start the air extraction assembly 22 to generate suction, discharge the air in the suction cups 21, form negative pressure inside, and make the suction cups 21 firmly adsorb on the inner surface of the workpiece. Then, only need to start the spraying device 14 and use the robotic arm 4 to drive the spray head 13 to paint the outer surface of the workpiece. If the inner surface needs to be painted, only need to turn the composite material workpiece over and adsorb it on the suction cups 21.
[0047] Compared with the related art, the composite material painting system equipment provided by the present utility model has the following beneficial effects:
[0048] In order to facilitate the fixation of the cover-shaped composite material workpiece and its integrity during painting, install four rotating buckles 16 on the painting table 2, and then install the four mounting brackets 6 on the four rotating buckles 16 through four rotating heads 17 respectively. A plurality of suction cups 21 are installed inside the mounting openings 20 on the mounting brackets 6, and the mounting brackets 6 and the painting table 2 are connected by two groups of movable buckles 18 and the first telescopic rod 19. When the first telescopic rod 19 expands and contracts, the angle of the mounting bracket 6 can be adjusted to increase the adsorption angle of the suction cups 21 on the mounting bracket 6. Then, each suction cup 21 on the mounting bracket 6 is connected to the connecting assembly 25 through a plurality of connecting pipes 15 to enable gas circulation. After that, only need to connect the suction pipe 23 on the air extraction assembly 22 to the connecting assembly 25. Through this structure, the workpiece can be fixed without the spraying surface of the composite material workpiece contacting the fixture, so that the painting can be sprayed completely at one time without affecting the fixing firmness, and the integrity of the painting is increased.
[0049] The above are only the embodiments of the present utility model, and do not limit the patent scope of the present utility model accordingly. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, shall be equally included in the patent protection scope of the present utility model.
Claims
1. A composite material coating system device, characterized in that Comprising: Support frame; Painting table, the painting table is fixedly connected to the top of the support frame. Four rotating buckles are installed on the top of the painting table. The tops of the rotating buckles are rotatably connected to mounting brackets through rotating heads. Mounting openings are provided at the tops of the mounting brackets. A plurality of suction cups are installed inside the mounting openings. Air pipes are installed on one adjacent side of the four mounting brackets. Movable buckles are fixedly connected to the opposite sides of the four mounting brackets. The other sides of the movable buckles are rotatably connected to first telescopic rods. A connecting component is installed at the bottom of the painting table. An air extraction component is installed at the bottom of the painting table. A suction pipe is installed at the inlet of the air extraction component; Spraying equipment, the spraying equipment is installed on the back of the support frame. A connecting pipe is installed at the outlet of the spraying equipment. A robotic arm is installed on the top of the painting table. A spray head is installed at the other end of the robotic arm.
2. The composite material coating system equipment according to claim 1, characterized in that, A control box is installed on one side of the support frame. A box door is rotatably connected to the other side of the control box.
3. The composite material coating system equipment according to claim 1, wherein, A second telescopic rod is installed at the bottom of the painting table. A protective frame is installed on the top of the painting table.
4. The composite material coating system equipment according to claim 3, characterized in that, A support plate is installed at the telescopic end of the second telescopic rod. A soft pad is installed on the top of the support plate.
5. The composite material coating system equipment according to claim 3, characterized in that, An installation base is installed on the front of the protective frame. A control switch is installed on the front of the installation base.
6. The composite material coating system equipment according to claim 1, characterized in that The air extraction component includes a protective shell. An air extraction pump is installed inside the protective shell. Heat dissipation holes are provided on the front and back of the protective shell.