Movable flushing device for vibrating screen of overwater sludge conditioning ship

By designing a mobile flushing device on the vibrating screen of the sludge conditioning boat, efficient and uniform cleaning of the screen surface is achieved using high-pressure water sources and rotating nozzles, the problem of low manual flushing efficiency is solved, and the efficiency of dredging operation and equipment applicability are improved.

CN223113526UActive Publication Date: 2025-07-18中交(苏州)城市开发建设有限公司 +2
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422168403.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-07-18
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

In the prior art, the flushing process of the sludge conditioning ship vibrating screen relies on manual operation, which is inefficient and increases manual burden, making it difficult to efficiently clean the screen holes, affecting the efficiency of silting operation.

Method used

A mobile flushing device for vibrating screen of water sludge conditioning boat is designed, using a high-pressure water source and a rotating nozzle to realize the flexible movement of the device on the vibrating screen through rollers and guides, and the surface of the vibrating screen is uniformly flushed through the inclined flushing branch pipe and nozzle.

Benefits of technology

It improves flushing efficiency and cleanliness, reduces manual operation burden, enhances the mobility, stability and versatility of the device, and is suitable for different models of sludge-conditioning boats, simplifying maintenance operations.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223113526U_ABST
    Figure CN223113526U_ABST
Patent Text Reader

Abstract

The utility model discloses a movable flushing device for a vibrating screen of an overwater sludge conditioning ship, which belongs to the field of river channel dredging, is movably arranged on the top surface of the sludge conditioning ship, and comprises a movable underframe, and the movable underframe is of a symmetrical structure and comprises connecting beams respectively arranged on two sides. The two ends of the connecting beam are rotationally connected with rolling wheels correspondingly. Supporting beams are respectively arranged on the connecting beams, and a flushing main pipe is fixedly supported at the top ends of the supporting beams; the flushing main pipe is communicated with a high-pressure water source, a plurality of flushing branch pipes are arranged on the flushing main pipe in a downward inclined mode, nozzles are arranged at the tail ends of the flushing branch pipes, and the nozzles enable high-pressure water to be sprayed to the vibrating screen more evenly. According to the design, the efficiency and the effect of flushing operation are improved, meanwhile, the mobility, the stability and the universality of the equipment are enhanced, and powerful support is provided for daily maintenance and cleaning operation of the vibrating screen of the sludge conditioning ship.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of river channel desilting and dredging, and particularly relates to a mobile flushing device for a vibrating screen of an aquatic silt conditioning ship. Background Art

[0002] Ecological dredging is a key technical means to solve the pollution problem of rivers, lakes and reservoirs. Its core advantage lies in its ability to effectively remove polluted sediments, thereby reducing the release of endogenous pollutants and further improving the water ecological environment. However, in actual application, due to the high water content of sludge and the high transportation cost, the large amount of sludge generated during dredging operations can only be dumped in the form of abandoned soil in the area around the dredging area for natural or artificial dehydration. This practice not only occupies a large amount of land resources for a long time, but also may cause secondary pollution during the long-distance transportation of sludge, bringing additional burden to the environment.

[0003] With the increasing and recurring demand for dredging, the land resources required for local sludge treatment are becoming increasingly scarce. This problem has become more and more urgent and has become an environmental problem that needs to be solved urgently. In order to meet this challenge, an innovative equipment platform came into being, and its publication number is CN117509945A. The equipment platform integrates sludge conditioning vessels, sludge conditioning vessels, filter press volume reduction vessels and residual water treatment vessels, realizing an integrated process of water operations, greatly improving the efficiency and processing capacity of dredging operations.

[0004] Specifically, the sludge conditioning ship is responsible for collecting and transporting sludge, and the sludge conditioning ship removes impurities and regulates the sludge through advanced impurity removal and conditioning systems. Subsequently, the sludge is transported to the filter press volume reduction ship for further screening, impurity removal and dehydration and volume reduction. The filtered mud cake can be transported out through mud barges, effectively avoiding the pollution of sludge to the water body and solving the problem of land occupation in sludge treatment.

[0005] The silt slurry sucked up by the dredging vessel is screened by the vibrating screen of the sludge conditioning ship to remove large particles of debris, and the remaining slurry is further processed and utilized; after screening for a period of time, debris will adhere to the surface of the vibrating screen, causing the sieve holes of the vibrating screen to be blocked. The current treatment method is to manually flush the vibrating screen with a high-pressure water pipe at intervals. The flushing process increases the labor burden and has low efficiency. Utility Model Content

[0006] In view of the problems existing in the prior art, the utility model provides a mobile flushing device for a vibrating screen of an aquatic sludge conditioning ship.

[0007] The utility model is realized in this way: a mobile flushing device for a vibrating screen of a sludge conditioning ship on water, the device is arranged at a higher end of the vibrating screen of the sludge conditioning ship, and can reciprocate along the length direction of the vibrating screen of the sludge conditioning ship;

[0008] It includes a movable chassis, and the movable chassis is arranged in a symmetrical structure, including connecting beams respectively arranged on both sides. Both ends of the connecting beam are rotatably connected with rollers.

[0009] Support beams are respectively arranged on the connecting beams, and a main flushing pipe is fixedly supported at the top of the support beam.

[0010] The main flushing pipe is communicated with a high-pressure water source, and a number of flushing branch pipes are arranged obliquely downward on the main flushing pipe. Nozzles are arranged at the ends of the flushing branch pipes, and the nozzles make the high-pressure water spray more evenly towards the vibrating screen.

[0011] Furthermore, it also includes guide rails fixed on both sides of the frame; the guide rails are used to guide the movement of the movable flushing device along the direction of the guide rails.

[0012] Furthermore, the guide rails are arranged in a U-shaped groove structure, and the U-shaped groove is used to accommodate the rollers to roll therein.

[0013] Furthermore, the nozzles are arranged as rotary nozzles.

[0014] Furthermore, the support beams are arranged obliquely to the screen surface, and the inclination angle forms an angle of 50 degrees to 60 degrees with the connecting beams.

[0015] Furthermore, the included angle between the flushing branch pipes and the support beams is set to 50 degrees to 60 degrees.

[0016] The advantages and technical effects of the present utility model are as follows:

[0017] 1. Mobility and flexibility: Through the design of rollers and guide rails, the device realizes flexible movement on the vibrating screen. This mobility enables the flushing operation to more conveniently cover the entire area to be cleaned.

[0018] 2. Flushing effect: The design of the main flushing pipe and the flushing branch pipes, in cooperation with the nozzles, can evenly spray the high-pressure water source to the target area, improving the flushing efficiency and cleanliness.

[0019] 3. The nozzles are arranged as rotary nozzles, further enhancing the uniformity and effect of flushing.

[0020] 4. Structural stability: The movable chassis adopts a symmetrical structure design, enhancing the stability and balance of the device.

[0021] 5. Optimization of the inclination angle: The inclined settings of the support beams and the flushing branch pipes (the included angle with the connecting beams is 50 degrees to 60 degrees) make the spraying of the high-pressure water more in line with the actual operation requirements, improving the flushing efficiency.

[0022] 6. Wide range of applications: This device is applicable to different models of sludge conditioning vessels, and can be adapted and adjusted according to actual needs, improving the versatility and practicality of the equipment.

[0023] 7. Simple operation: The overall structure is simple, and the operation and maintenance are convenient, reducing the usage cost.

[0024] In summary, the design of this utility model improves the efficiency and effect of the flushing operation, and at the same time enhances the mobility, stability and versatility of the equipment, providing strong support for the daily maintenance and cleaning operation of the vibrating screen of the sludge conditioning vessel. Brief Description of the Drawings

[0025] Figure 1 is the front view provided by the embodiment of this utility model;

[0026] Figure 2 is the side view provided by the embodiment of this utility model;

[0027] Figure 3 is the overall structure schematic diagram of the vibrating screen and the sludge conditioning vessel.

[0028] In the figure: 1. Frame; 2. Screen mesh; 3. Flushing branch pipe; 4. Roller; 5. Support beam; 6. Nozzle; 7. Flushing main pipe; 8. Guide rail; 9. Connecting beam; 10. Movable chassis. Detailed Description of the Preferred Embodiment

[0029] In order to make the objectives, technical solutions and advantages of this utility model more clear and understandable, the following further details this utility model in conjunction with the embodiments. It should be understood that the specific embodiments described herein are only used to explain this utility model and are not used to limit this utility model.

[0030] Refer to Figures 1 to 3 , a movable flushing device for a vibrating screen of an aquatic sludge conditioning vessel, which is movably arranged on the top surface of the vibrating screen of the sludge conditioning vessel. For the convenience of installation, through holes with the same length are opened on both sides of the frame 1 of the vibrating screen of the sludge conditioning vessel, and the guide rail 8 of this device is placed in the through holes and welded or bolted to the frame 1.

[0031] This device further includes a movable chassis 10, and the movable chassis 10 is arranged in a symmetrical structure and includes connecting beams 9 respectively arranged on both sides. Both ends of the connecting beam 9 are respectively rotatably connected with rollers 4; the rollers 4 are driven by a motor to drive this device to reciprocate on the vibrating screen so as to flush the surface of the vibrating screen.

[0032] Support beams 5 are respectively arranged on the connecting beam 9. The support beam 5 is arranged obliquely to the vibrating screen surface, and the inclination angle forms an angle of 50 degrees to 60 degrees with the connecting beam 9. The inclined arrangement of the support beam 5 is conducive to reducing the length of the flushing branch pipe 3 and lowering the overall height of the device.

[0033] The top end of the support beam 5 fixedly supports a main flushing pipe 7, and the main flushing pipe 7 is communicated with a high-pressure water source; a number of flushing branch pipes 3 are communicated with the main flushing pipe 7, and the number of the flushing branch pipes 3 is determined according to the width of the vibrating screen; the flushing branch pipes 3 are arranged to incline downward, and the included angle between the flushing branch pipe 3 and the support beam 5 is set to be 50 degrees to 60 degrees. The inclined arrangement of the flushing branch pipe 3 towards the vibrating screen surface is beneficial to the high-pressure water sprayed by the flushing branch pipe 3 to impact the vibrating screen surface obliquely, thereby improving the cleaning efficiency.

[0034] A nozzle 6 is arranged at the end of the flushing branch pipe 3; further, the nozzle 6 is set as a rotating nozzle, and the rotating nozzle enables the flushing to have no dead angle and improves the cleaning efficiency of the vibrating screen surface.

[0035] Further, the guide rail 8 is set as a U-shaped groove structure, and the U-shaped groove is used to accommodate the roller 4 to roll therein; it is used to provide guidance for the operation of the device.

[0036] The working process of the utility model: The silt slurry sucked by the cutter suction dredger is screened by the vibrating screen of the silt conditioning ship to remove large-particle sundries, and the remaining slurry is further processed and utilized; after the vibrating screen is screened for a period of time, sundries will adhere to the surface, resulting in the blockage of the vibrating screen holes. The current treatment method is to flush the vibrating screen with a high-pressure water pipe manually at intervals for a period of time. The flushing process increases the manual burden and has low efficiency.

[0037] After adopting this device, the initial position of this device is at the higher end of the vibrating screen. The high-pressure water source is regularly turned on, and the control motor of the roller 4 is turned on. This device runs forward along the guide rail 8 while flushing the vibrating screen. The flushing method from high to low is more conducive to the cleaning of the vibrating screen surface; after the flushing is completed, the high-pressure water is turned off, and the motor drives the roller 4 to drive this device to return to its position; after adopting this device, the flushing efficiency of the vibrating screen is improved and the flushing has no dead angle.

[0038] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A mobile flushing device for a vibrating screen of a waterborne sludge conditioning ship. The device is arranged at the higher end of the vibrating screen of the sludge conditioning ship and can reciprocate along the length direction of the vibrating screen of the sludge conditioning ship. Its characteristics are as follows: It includes a mobile chassis (10). The mobile chassis (10) is arranged in a symmetrical structure and includes connecting beams (9) respectively arranged on both sides. Both ends of the connecting beam (9) are rotatably connected with rollers (4). Support beams (5) are respectively arranged on the connecting beams (9). The top ends of the support beams (5) fixedly support a main flushing pipe (7). The main flushing pipe (7) is communicated with a high-pressure water source. A number of flushing branch pipes (3) are arranged on the main flushing pipe (7) in a downward inclined manner. Nozzles (6) are arranged at the ends of the flushing branch pipes (3). The nozzles make the high-pressure water spray more evenly onto the vibrating screen.

2. The mobile flushing device for the vibrating screen of the waterborne sludge conditioning ship according to claim 1, characterized in that: It further includes guide rails (8). The guide rails (8) are fixed on both sides of the frame (1). The guide rails (8) are used to guide the movement of the mobile flushing device along the direction of the guide rails.

3. The mobile flushing device for the vibrating screen of the water sludge conditioning ship according to claim 2, characterized in that: The guide rails (8) are arranged in a U-shaped groove structure. The U-shaped groove is used to accommodate the rolling of the rollers (4) therein.

4. The mobile flushing device for the vibrating screen of the waterborne sludge conditioning ship according to claim 1, characterized in that: The nozzles (6) are arranged as rotary nozzles.

5. The mobile flushing device for the vibrating screen of the water sludge conditioning ship according to claim 1, characterized in that: The support beams (5) are arranged obliquely to the vibrating screen surface, and the inclination angle forms an angle of 50 degrees to 60 degrees with the connecting beam (9).

6. The mobile flushing device for the vibrating screen of the waterborne sludge conditioning ship according to claim 5, wherein: The included angle between the flushing branch pipes (3) and the support beams (5) is set to 50 degrees to 60 degrees.

Citation Information

Patent Citations

  • Equipment platform for dredging, conditioning, filter pressing and residual water treatment

    CN117509945A