Fertilizer filtering and impurity removing mechanism
By using multi-stage filtration and impurity removal mechanisms for cleaning components in fertilizer production, the problems of incomplete removal of impurities and screen clogging in fertilizer production are solved, and efficient production and quality improvement of fertilizers are achieved.
Patent Information
- Application Number
- CN202422213503.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-10
AI Technical Summary
During the existing fertilizer production process, traditional screening equipment cannot effectively remove impurities of different sizes, resulting in incomplete removal of impurities, affecting the quality of fertilizers, and easily causing screen clogging, reducing production efficiency and increasing maintenance workload.
A fertilizer filtration and impurity removal mechanism is adopted, which includes a primary filter and a secondary filter removal assembly. Combined with the cleaning assembly, multi-stage screening is realized through the swing plate and the driving assembly. The cleaning assembly is used to clean the screen, and the scraper and cleaning roller are used to remove large particulate impurities and unblock the mesh holes, and to filter out impurities of different sizes in graded.
Improve the purity and uniformity of fertilizers, reduce screen clogs, extend the service life of the equipment, and improve fertilizer production efficiency.
Smart Images

Figure CN223113555U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of fertilizer production, and in particular to a fertilizer filtering and impurity removing mechanism. Background Art
[0002] Chemical fertilizers refer to fertilizers produced by chemical synthesis methods, which provide essential nutrients for plant growth, such as nitrogen, phosphorus, potassium, etc. Due to their high efficiency and quick-acting characteristics, chemical fertilizers are widely used in modern agriculture;
[0003] In the process of producing chemical fertilizers, there will be large raw materials that have not fully participated in the reaction, by-products generated during the production process of chemical fertilizers, and pollutants accidentally mixed in during the production of chemical fertilizers, such as plastic fragments, paper scraps, etc. The presence of these solid impurities will reduce the proportion of the effective components of the chemical fertilizers, resulting in a decrease in the actual nutritional value of the chemical fertilizers. Therefore, it is necessary to filter and remove solid impurities in the chemical fertilizers during production. Traditional chemical fertilizer impurity filtering equipment often filters impurities through a single screening device, which cannot effectively remove impurities of different sizes, which may lead to incomplete removal of impurities and affect the quality of chemical fertilizers. Moreover, due to the uneven size of impurity particles, filtering together with chemical fertilizer particles is likely to cause the screen to become blocked. Frequent blockages will reduce production efficiency and increase the workload of maintenance. Utility Model Content
[0004] In order to solve the above technical problems, this application provides a fertilizer filtering and impurity removing mechanism.
[0005] The fertilizer filtering and impurity removing mechanism provided by this application adopts the following technical scheme:
[0006] A fertilizer filtering and impurity removing mechanism includes an impurity removing box. A through opening for the sliding of a swing plate is provided at the top of the impurity removing box. The bottom of the swing plate extends into the impurity removing box and is rotatably connected to a primary filtering component. A driving component for driving the primary filtering component to swing reciprocally is provided at the top of the impurity removing box. A secondary filtering component is provided below the primary filtering component. A cleaning component for cleaning the mesh holes is provided on the primary filtering component;
[0007] The primary filtering component includes baffles, a moving plate, a rotating plate, a first screen, and a first inclined plate. There are two baffles. The rotating plate rotates on one side of the baffle through a rotating shaft. The moving plate is slidably arranged on the side of the baffle away from the rotating plate. The first screen is fixed below the baffle. The first inclined plate rotates on one side of the first screen. The baffles, the moving plate, and the rotating plate form a rectangular frame having the same size as the top of the first screen. The baffle is rotatably connected to the swing plate;
[0008] An impurity removing opening for the first inclined plate to pass through is provided on the impurity removing box;
[0009] The cleaning component includes a second motor, a lead screw, a guide rod, a scraper, a cleaning roller, and a connecting plate. Sliding grooves are formed at the top of the baffle plates. The lead screw rotates in one of the sliding grooves, and the guide rod is fixed in the other sliding groove. One end of the connecting plate is threadedly connected to the lead screw, and the other end of the connecting plate is in clearance fit with the guide rod. The second motor is fixed on the moving plate, and the end of the rotor of the second motor is fixed to the lead screw. The scraper is fixed on the side of the moving plate close to the rotating plate. A rotating groove for the cleaning roller to rotate is formed at the bottom of the moving plate, and the surface of the cleaning roller is in contact with the top of the first screen.
[0010] Further, a box door is rotatably provided on one side of the impurity removal box.
[0011] Further, a feeding cylinder is provided at the top of the impurity removal box, and a material guiding component is provided in the feeding cylinder.
[0012] Further, the material guiding component includes a material guiding blade and a material guiding cone. The material guiding blade is spirally arranged in the feeding cylinder, the edge of the material guiding blade is in contact with the inner wall of the feeding cylinder, and the material guiding cone is fixed to the top of the material guiding blade.
[0013] Further, the driving component includes a support frame, a swinging frame, and a first motor. The support frame is fixed to the top of the impurity removal box and there are two of them. The swinging frame rotates between the two support frames through a rotating shaft. The first motor is fixed on one side of the support frame, and the end of the rotor of the first motor is fixed to the rotating shaft. The swinging plate is rotatably connected to the swinging frame.
[0014] Further, the secondary filtering component includes a filtering hopper and a second screen. The filtering hopper is fixed below the first screen. The second screen is inclined at the bottom of the filtering hopper, and a second inclined plate is provided on one side of the filtering hopper corresponding to the lower inclined end of the second screen.
[0015] Further, a rotating block is fixed on one side of the rotating plate, and an electric push rod is fixed on one side of the baffle plate. The telescopic end of the electric push rod is rotatably connected to the rotating block.
[0016] Further, a collecting box and a debris box are provided at the bottom of the impurity removal box. The debris box corresponds to the discharge port of the second inclined plate, and the debris box is located directly below the filtering hopper and is communicated with the inner cavity of the filtering hopper.
[0017] Further, the mesh holes of the first screen are larger than the mesh holes of the second screen.
[0018] In summary, compared with the related art, the present utility model has the following beneficial effects:
[0019] By arranging a primary filtering component and a secondary filtering component in the impurity removal box, a cleaning component is provided on the primary filtering component. The scraper in the cleaning component can scrape off large particle impurities adhering to the first screen in the primary filtering component, and the cleaning roller in the cleaning component can dredge the mesh holes of the first screen. The secondary filtering component filters out the debris impurities in the chemical fertilizer. Compared with the related technology, the hierarchical filtering can effectively remove impurities of different sizes, effectively improve the purity and uniformity of the chemical fertilizer, and thus improve its use effect. The cleaning component can prevent the mesh holes from being blocked, reduce the wear and damage of the screen, reduce the frequency of replacing and cleaning the screen, and thus improve the production efficiency of the chemical fertilizer. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 is the overall structural schematic diagram of the application embodiment;
[0021] Figure 2 is the side sectional structural schematic diagram of the application embodiment;
[0022] Figure 3 is Figure 2 the enlarged structural schematic diagram at A in
[0023] Figure 4 is the top view structural schematic diagram of the application embodiment;
[0024] Figure 5 is the structural schematic diagram of the primary filtering component of the application embodiment.
[0025] Figures 1 to 5 The reference numerals shown in the figures are respectively represented as: 1. impurity removal box; 2. support frame; 3. swing frame; 4. swing plate; 5. first motor; 6. baffle; 7. moving plate; 8. second motor; 9. rotating plate; 10. rotating block; 11. electric push rod; 12. first screen; 13. impurity removal port; 14. first inclined plate; 15. lead screw; 16. guide rod; 17. scraper; 18. cleaning roller; 19. filter hopper; 20. second screen; 21. second inclined plate; 22. aggregate box; 23. debris box; 24. feed cylinder; 25. guide leaf; 26. guide cone; 27. box door; 28. connecting plate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0026] The following further Figures 1 - 5 describes the present application in detail with reference to the
[0027] Refer to Figures 1 - 5, A fertilizer filtering and impurity removing mechanism, including an impurity removing box 1. There is a feeding cylinder 24 at the top of the impurity removing box 1. There is a through opening on the top of the impurity removing box 1 for the reciprocating up and down sliding of a swing plate 4. The bottom of the swing plate 4 extends into the impurity removing box 1 and is rotatably connected to a baffle 6. There are two baffles 6. One side of the baffle 6 is rotatably provided with a rotating plate 9 through a rotating shaft, and the other side of the baffle 6 is slidably provided with a moving plate 7. A first sieve mesh 12 is fixed below the baffle 6. The baffle 6, the moving plate 7, and the rotating plate 9 form a rectangular frame with the same top size as the first sieve mesh 12, so that the chemical fertilizer will not splash outside the first sieve mesh 12 during sieving. There is an impurity removing opening 13 on the impurity removing box 1 for a first inclined plate 14 to pass through, and a first inclined plate 14 is rotatably provided on one side of the first sieve mesh 12. The chemical fertilizer to be impurity removed enters the first sieve mesh 12 in the impurity removing box 1 through the feeding cylinder 24. The swing plate 4 drives the baffle 6 and the first sieve mesh 12 to reciprocate up and down along the vertical direction of the through opening. After one sieving is completed, the rotating plate 9 is rotated to filter out the impurities through the first inclined plate 14.
[0028] Refer to Figure 1 , 2 , A filtering hopper 19 is fixed in the impurity removing box 1. The filtering hopper 19 is located below the first sieve mesh 12. The bottom of the inner wall of the filtering hopper 19 is inclined with a second sieve mesh 20. One side of the filtering hopper 19 corresponding to the inclined low end of the second sieve mesh 20 is provided with a second inclined plate 21. The chemical fertilizer sieved from the first sieve mesh 12 falls onto the inclined second sieve mesh 20 through the filtering hopper 19 for further filtering. The inclined second sieve mesh 20 can accelerate the rolling of the chemical fertilizer on the surface of the second sieve mesh 20. The chemical fertilizer that has passed the filtering on the second sieve mesh 20 is discharged through the second inclined plate 21.
[0029] Refer to Figure 2 , The mesh holes of the first sieve mesh 12 are larger than those of the second sieve mesh 20. The first sieve mesh 12 is used to screen out large particle impurities in the chemical fertilizer, and the second sieve mesh 20 is used to screen out powdery impurities in the chemical fertilizer, removing impurities of different sizes and improving the purity and uniformity of the chemical fertilizer.
[0030] Refer to Figure 1 , 3, 5. There are sliding grooves formed at the tops of both baffles 6. A lead screw 15 is rotatably arranged in one sliding groove, and a guide rod 16 is fixed in the other sliding groove. A connecting plate 28 is slidably arranged in the sliding groove. One end of the connecting plate 28 is threadedly connected to the lead screw 15, and the other end of the connecting plate 28 is in clearance fit with the guide rod 16. The bottom of the connecting plate 28 is fixed to a moving plate 7. A second motor 8 is fixed to one side of the moving plate 7. The rotor end of the second motor 8 is fixed to one end of the lead screw 15. A scraping plate 17 is fixed to the side of the moving plate 7 close to the rotating plate 9. A rotating groove for the cleaning roller 18 to rotate is formed at the bottom of the moving plate 7. A plurality of protrusions are arranged on the surface of the cleaning roller 18, and the plurality of protrusions cooperate with the mesh holes of the first sieve 12. Starting the second motor 8 makes the lead screw 15 rotate. Under the guiding action of the guide rod 16, the connecting plate 28 drives the moving plate 7 and the scraping plate 17 and the cleaning roller 18 thereon to move. The scraping plate 17 can accelerate the cleaning of impurities on the surface of the first sieve 12. The rolling of the cleaning roller 18 enables the protrusions thereon to clean the mesh holes of the first sieve 12, avoiding the blockage of the mesh holes, reducing the wear and damage of the first sieve 12, and reducing the frequency of replacement and cleaning.
[0031] Refer to Figure 1 , 4 , two support frames 2 are fixed to the top of the impurity removal box 1. A swing frame 3 is rotatably arranged between the two support frames 2 through a rotating shaft. A first motor 5 is fixed to one side of the support frame 2. The rotor end of the first motor 5 is fixed to the rotating shaft. A swing plate 4 is rotatably connected to the swing frame 3. The forward and reverse rotation of the first motor 5 makes the swing frame 3 drive the swing plate 4 to reciprocate vertically up and down along the vertical direction of the through opening on the impurity removal box 1, realizing the swing of the first sieve 12 and filtering impurities from the chemical fertilizer on the first sieve 12.
[0032] Refer to Figure 2 , 4 , a guide vane 25 is arranged inside the feed cylinder 24 and the guide vane 25 is spirally arranged in the feed cylinder 24. The edge of the guide vane 25 is in contact with the inner wall of the feed cylinder 24. A guide cone 26 is fixed to the top of the guide vane 25. The guide cone 26 helps to disperse the aggregated chemical fertilizer, reducing the blockage of the first sieve 12 caused by the accumulation of chemical fertilizer. The spiral guide vane 25 can ensure that the chemical fertilizer is evenly distributed on the sieve surface of the first sieve 12, avoiding local overload and improving the impurity filtering efficiency.
[0033] Refer to Figure 5 , a rotating block 10 is fixed to one side of the rotating plate 9. An electric push rod 11 is fixed to one side of the baffle 6. The telescopic end of the electric push rod 11 is rotatably connected to the rotating block 10. Starting the electric push rod 11 makes its telescopic end push the rotating block 10, causing the rotating plate 9 to rotate and open along the axis of the rotating shaft, facilitating the removal of large particle impurities on the first sieve 12.
[0034] Refer to Figure 2, a collecting box 22 and a debris box 23 are provided at the bottom of the impurity removal box 1. The debris box 23 corresponds to the discharge port of the second inclined plate 21, and the debris box 23 is located directly below the filter hopper 19 and communicates with the inner cavity of the filter hopper 19; the qualified chemical fertilizer screened above the second screen 20 flows into the collecting box 22 through the second inclined plate 21 for subsequent processing, and the debris sifted through the second screen 20 falls into the debris box 23 for subsequent processing.
[0035] Refer to Figure 1 , a box door 27 is rotatably provided on one side of the impurity removal box 1. The box door 27 is opened to process the chemical fertilizer in the collecting box 22 and the debris in the debris box 23.
[0036] The implementation principle of a fertilizer filtering and impurity removing mechanism in an embodiment of the present application is as follows: the chemical fertilizer to be impurity-removed is put into the feeding cylinder 24. Under the combined action of the guiding blades 25 and the guiding cone 26, the chemical fertilizer is evenly distributed on the screen surface of the first screen 12. The motor 1 is started to drive the swinging frame 3 to drive the swinging plate 4 and the first screen 12 to swing, so as to filter impurities from the chemical fertilizer on the first screen 12. After one screening movement is completed, the electric push rod 11 is started to make its telescopic end push the rotating block 10, so that the rotating plate 9 rotates and opens, so that the large-particle impurities screened out are filtered through the first inclined plate 14. At the same time, the motor 8 is started to make the moving plate 7 and the scraping plate 17 and the cleaning roller 18 thereon move towards the rotating plate 9, accelerating the removal of impurities and cleaning the screen surface of the first screen 12 at the same time. The chemical fertilizer sifted from the first screen 12 falls onto the inclined second screen 20 through the filter hopper 19 for further filtration. The qualified chemical fertilizer screened above the second screen 20 flows into the collecting box 22 through the second inclined plate 21, and the debris sifted through the second screen 20 falls into the debris box 23. The box door 27 is opened to process the chemical fertilizer in the collecting box 22 and the debris in the debris box 23.
[0037] Finally, the following points should be noted: First, in the description of the present application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense, which can be mechanical connection or electrical connection, or the internal communication of two components, and can be directly connected. "Up", "down", "left", "right", etc. are only used to represent the relative position relationship. When the absolute position of the object being described changes, the relative position relationship may change;
[0038] Second: In the attached drawings of the disclosed embodiments of the present utility model, only the structures related to the disclosed embodiments are involved. Other structures can refer to the general design. Without conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0039] Finally, the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
[0040] The above are all the preferred embodiments of this application and do not limit the protection scope of this application accordingly. Therefore, any equivalent changes made according to the structure, shape, and principle of this application shall be covered within the protection scope of this application.
Claims
1. A fertilizer filtering and impurity removing mechanism, including an impurity removing box (1), characterized in that, A through hole for the sliding of the swing plate (4) is formed in the top of the impurity removal box (1). The bottom of the swing plate (4) extends into the impurity removal box (1) and is rotatably connected with a primary filtering assembly. A driving assembly for driving the primary filtering assembly to swing reciprocally is arranged on the top of the impurity removal box (1). A secondary filtering assembly is arranged below the primary filtering assembly. A cleaning assembly for cleaning the mesh holes is arranged on the primary filtering assembly; The primary filtering assembly includes baffles (6), a moving plate (7), a rotating plate (9), a first sieve mesh (12), and a first inclined plate (14). There are two baffles (6). The rotating plate (9) is rotated on one side of the baffle (6) through a rotating shaft. The moving plate (7) is slidably arranged on the side of the baffle (6) away from the rotating plate (9). The first sieve mesh (12) is fixed below the baffle (6). The first inclined plate (14) is rotatably arranged on one side of the first sieve mesh (12). The baffle (6), the moving plate (7), and the rotating plate (9) form a rectangular frame with the same top size as the first sieve mesh (12). The baffle (6) is rotatably connected with the swing plate (4).
2. The fertilizer filtering and impurity removing mechanism according to claim 1, characterized in that, The driving assembly includes a support frame (2), a swing frame (3), and a first motor (5). The support frame (2) is fixed on the top of the impurity removal box (1) and there are two of them. The swing frame (3) is rotated between the two support frames (2) through a rotating shaft. The first motor (5) is fixed on one side of the support frame (2). The rotor end of the first motor (5) is fixed to the rotating shaft. The swing plate (4) is rotatably connected with the swing frame (3).
3. The fertilizer filtering and impurity removing mechanism according to claim 1, characterized in that, The cleaning assembly includes a second motor (8), a lead screw (15), a guide rod (16), a scraping plate (17), a cleaning roller (18), and a connecting plate (28). Chute grooves are formed in the tops of the baffles (6). The lead screw (15) is rotated in one of the chute grooves. The guide rod (16) is fixed in the other chute groove. One end of the connecting plate (28) is threadedly connected with the lead screw (15). The other end of the connecting plate (28) is in clearance fit with the guide rod (16). The second motor (8) is fixed on the moving plate (7). The rotor end of the second motor (8) is fixed to the lead screw (15). The scraping plate (17) is fixed on the side of the moving plate (7) close to the rotating plate (9). A rotating groove for the rotation of the cleaning roller (18) is formed in the bottom of the moving plate (7). The surface of the cleaning roller (18) is in contact with the top of the first sieve mesh (12).
4. The fertilizer filtering and impurity removing mechanism according to claim 3, characterized in that: The secondary filtering assembly includes a filtering hopper (19) and a second sieve mesh (20). The filtering hopper (19) is fixed below the first sieve mesh (12). The second sieve mesh (20) is inclined and arranged at the bottom of the filtering hopper (19). An inclined plate (21) is arranged on one side of the filtering hopper (19) corresponding to the lower inclined end of the second sieve mesh (20).
5. A fertilizer filtering and impurity removing mechanism according to claim 1, characterized in that: A feed cylinder (24) is arranged on the top of the impurity removal box (1). A material guiding assembly is arranged in the feed cylinder (24).
6. The fertilizer filtering and impurity removing mechanism according to claim 5, wherein: The material guiding assembly includes a material guiding blade (25) and a material guiding cone (26). The material guiding blade (25) is spirally arranged in the feed cylinder (24), the edge of the material guiding blade (25) is in contact with the inner wall of the feed cylinder (24), and the material guiding cone (26) is fixed at the top of the material guiding blade (25).
7. The fertilizer filtering and impurity removing mechanism according to claim 1, characterized in that: A rotating block (10) is fixed on one side of the rotating plate (9), and an electric push rod (11) is fixed on one side of the baffle (6). The telescopic end of the electric push rod (11) is rotatably connected to the rotating block (10).
8. The fertilizer filtering and impurity removing mechanism according to claim 4, wherein: A collecting box (22) and a debris box (23) are arranged at the bottom of the impurity removing box (1). The debris box (23) corresponds to the discharge port of the second inclined plate (21), and the debris box (23) is located directly below the filter hopper (19) and is communicated with the inner cavity of the filter hopper (19).
9. The fertilizer filtering and impurity removing mechanism according to claim 1, characterized in that: A box door (27) is rotatably arranged on one side of the impurity removing box (1).
10. The fertilizer filtering and impurity removing mechanism according to claim 4, characterized in that: The mesh holes of the first screen (12) are larger than the mesh holes of the second screen (20).