Surface defect detection device
By designing an automatic separation and collection device, the threaded rod and limit rod drive the push plate movement, combined with magnetic memory detection and photoelectric sensor control, the problem of the inability to timely separate the surface defects of precision ferromagnetic components in the prior art is solved, and efficient detection and separation effects are achieved.
Patent Information
- Application Number
- CN202422204623.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-09
AI Technical Summary
In the prior art, after the surface defects of precision ferromagnetic parts are detected, it is impossible to separate defective parts from intact parts in time, which increases the detection difficulty and workload.
A surface defect detection device is designed, which drives the threaded block and slider to move through the threaded rod and the limiting rod, and moves the push plate and the rubber pad back and forth to realize automatic separation and collection of components with surface defects, and uses a magnetic memory detection probe for detection and controls the motor drive push assembly work through a photoelectric sensor and a controller.
It realizes automatic separation and centralized collection of surface defects of precision ferromagnetic components, improves detection efficiency, simplifies the subsequent screening process, and improves the convenience and accuracy of detection.
Smart Images
Figure CN223113602U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of surface defect detection, in particular to a surface defect detection device. Background Technique
[0002] Precision high-strength parts such as gears, bearings and shafts are widely used in automobiles and mechanical equipment. Due to the internal stress generated during the processing, when the plasticity is not sufficient to relax the internal stress, different types of cracks will be generated. Cracks will affect the quality of precision high-strength parts. To ensure the safety of automobiles, and since the safety requirements of automobiles are much higher than those of ordinary machinery, the detection requirements for precision high-strength parts such as gears and bearings, which are key parts, are also more stringent. This requires relevant manufacturers to invest a large amount of manpower and material resources in the detection of such ferromagnetic parts.
[0003] Therefore, in the prior art, a near / surface defect non-destructive intelligent detection system for precision high-strength parts has been developed, which is mainly applied to the near / surface intelligent non-destructive detection and predictive maintenance of precision ferromagnetic parts (such as gears, shafts, bearings and turbine blades, etc.). Specifically, it can detect sheet-like defects (such as sheet-like slag inclusions and dense defects), linear defects (such as defects distributed along the material processing direction), and process defects (including shear cracks, forging folds, quenching cracks, grinding cracks, etc.). The detection principle of this detection system is: utilizing the magnetic memory property of precision high-strength parts, mainly collecting the magnetic field signals of the defective parts of the parts through a magnetic memory probe, and amplifying the defective signals of magnetic materials.
[0004] However, in actual use, after the existing device detects the surface defects of precision ferromagnetic parts, the detected precision ferromagnetic parts with defects cannot be separated from the intact precision ferromagnetic parts in time, and subsequent screening is required, which increases the detection difficulty and the use effect is not good. Content of the Utility Model
[0005] Aiming at the deficiencies of the prior art, the utility model provides a surface defect detection device. By rotating the threaded rod and the limiting rod respectively to drive the threaded block and the slider to move back and forth, and driving the push plate and the rubber pad at the bottom to move back and forth, the precision ferromagnetic parts with surface defects are pushed into the collection box in the front of the workbench for centralized collection, so as to facilitate the automatic separation of the precision ferromagnetic parts with surface defects, improve the detection efficiency, and is convenient to use, and can effectively solve the problems in the background technique.
[0006] To achieve the above purpose, the technical solution adopted by the utility model is: a surface defect detection device, including a workbench and a second conveyor fixedly arranged at the top end inside the workbench, a first conveyor is arranged on one side of the workbench, and the first conveyor and the second conveyor are used for conveying precision ferromagnetic parts;
[0007] A detection component is fixedly arranged between the workbench and the first conveyor, and is used for detecting surface defects of precision ferromagnetic parts;
[0008] A pushing component is fixedly arranged on the top of the workbench, and is used for automatically separating precision ferromagnetic parts with surface defects, so as to improve the detection efficiency;
[0009] The pushing component includes a second top plate, the second top plate is arranged on the top of the workbench, two slots are opened at the bottom of the second top plate, a threaded rod is connected between the front and rear ends inside one slot through a bearing, a limiting rod is fixedly arranged between the front and rear ends inside the other slot, a threaded block is threadedly connected to the threaded rod, a slider is slidably connected to the limiting rod, and a pushing plate is fixedly arranged at the bottoms of the slider and the threaded block.
[0010] Preferably, a rubber pad is inlaid on the front side of the pushing plate, and the rear ends of the threaded rod and the limiting rod both penetrate through the rear side of the second top plate and are connected through a belt transmission component, which is convenient for driving the threaded rod and the limiting rod to rotate simultaneously.
[0011] Preferably, a motor is fixedly arranged at one end of the rear side of the second top plate, an output shaft of the motor penetrates through the second top plate and is fixedly connected to the rear end of the threaded rod, the four corners of the bottom of the second top plate and the front and rear sides of the top of the workbench are fixedly connected through second connecting rods, and an opening is formed in the front side of the workbench and is located between the two second connecting rods on the front side, which is convenient for separating precision ferromagnetic parts with surface defects.
[0012] Preferably, the detection component includes a U-shaped connecting frame, the U-shaped connecting frame is fixedly arranged between the workbench and the first conveyor, a support platform is fixedly arranged at the top end inside the U-shaped connecting frame, a guiding platform is fixedly arranged on the top of the support platform, one end of the guiding platform is arranged at one side of the bottom of the first conveyor, and the other end of the guiding platform is arranged at the top of one side of the second conveyor, which is convenient for the precision ferromagnetic parts on the first conveyor to slide onto the top of the second conveyor through the guiding platform for conveying.
[0013] Preferably, first connecting rods are fixedly arranged on the front and rear sides of the top of the U-shaped connecting frame, and a first top plate is fixedly arranged between the tops of the two first connecting rods, and a magnetic memory detection probe for detecting surface defects of precision ferromagnetic parts is fixedly arranged at the bottom of the first top plate.
[0014] Preferably, a photoelectric sensor is fixedly arranged at the top of the front side of the pushing plate, a controller for controlling the operation of the first conveyor, the second conveyor, the magnetic memory detection probe and the motor is fixedly arranged on the front side of the U-shaped connecting frame, a U-shaped clamping rod is fixedly arranged on the front side of the workbench, and a collection box is slidably clamped on the U-shaped clamping rod and is arranged in front of the opening, which is convenient for centrally collecting precision ferromagnetic parts with surface defects.
[0015] Preferably, support plates are fixedly provided at the bottoms of the workbench and the first conveyor, and two reinforcing rods distributed front and back are fixedly provided between the two support plates, facilitating the enhancement of the supporting force of the two support plates.
[0016] Compared with the prior art, the present utility model provides a surface defect detection device, having the following beneficial effects:
[0017] In the present utility model, the threaded rod and the limiting rod rotate to drive the threaded block and the slider to move back and forth respectively, and drive the push plate and the rubber pad at the bottom to move back and forth, thereby realizing the pushing of the precision ferromagnetic parts with surface defects into the collection box in front of the workbench for centralized collection, facilitating the automatic separation of the precision ferromagnetic parts with surface defects, improving the detection efficiency, and being convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0019] Figure 2 is a rear view of the overall structure of the present utility model;
[0020] Figure 3 is a sectional view of the overall structure of the present utility model;
[0021] Figure 4 is a schematic diagram of the structure of the pushing member assembly of the present utility model;
[0022] Figure 5 is a schematic diagram of the structure of the detection assembly of the present utility model.
[0023] In the figure: 1 workbench, 2 first conveyor, 3 second conveyor, 4 detection assembly, 5 pushing member assembly, 6 U-shaped clamping rod, 7 collection box, 8 controller, 9 support plate, 10 reinforcing rod;
[0024] 41 U-shaped connecting frame, 42 support table, 43 guide table, 44 first connecting rod, 45 first top plate, 46 magnetic memory detection probe, 51 second top plate, 52 threaded rod, 53 threaded block, 54 limiting rod, 55 slider, 56 push plate, 57 rubber pad, 58 photoelectric sensor, 59 motor, 510 second connecting rod. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] In order to enable those skilled in the art to better understand the technical solutions of the present utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.
[0026] As Figures 1-5As shown in the figure, the utility model provides a surface defect detection device, which includes a workbench 1 and a second conveyor 3 fixedly arranged at the top end inside the workbench 1. A first conveyor 2 is arranged on one side of the workbench 1, and the first conveyor 2 and the second conveyor 3 are used for conveying precision ferromagnetic components. A U-shaped clamping rod 6 is fixedly arranged on the front side of the workbench 1. A collection box 7 is slidably clamped on the U-shaped clamping rod 6, and the collection box 7 is arranged on the front side of the opening, which is convenient for centrally collecting the precision ferromagnetic components with surface defects. Support plates 9 are fixedly arranged at the bottoms of the workbench 1 and the first conveyor 2 respectively. Two reinforcing rods 10 distributed front and back are fixedly arranged between the two support plates 9, which is convenient for strengthening the supporting force of the two support plates 9.
[0027] As Figures 1-3 shown in FIGS. 5, a detection assembly 4 is fixedly arranged between the workbench 1 and the first conveyor 2 for detecting surface defects of precision ferromagnetic components. The detection assembly 4 includes a U-shaped connecting frame 41. The U-shaped connecting frame 41 is fixedly arranged between the workbench 1 and the first conveyor 2. A support table 42 is fixedly arranged at the top end inside the U-shaped connecting frame 41. A guide table 43 is fixedly arranged at the top of the support table 42. One end of the guide table 43 is arranged at one side of the bottom of the first conveyor 2, and the other end of the guide table 43 is arranged at the top of one side of the second conveyor 3, which is convenient for the precision ferromagnetic components on the first conveyor 2 to slide onto the top of the second conveyor 3 through the guide table 43 for conveying. First connecting rods 44 are fixedly arranged on the front and back sides of the top of the U-shaped connecting frame 41 respectively. The same first top plate 45 is fixedly arranged between the tops of the two first connecting rods 44. A magnetic memory detection probe 46 for detecting surface defects of precision ferromagnetic components is fixedly arranged at the bottom of the first top plate 45. A controller 8 for controlling the operation of the first conveyor 2, the second conveyor 3, and the magnetic memory detection probe 46 is fixedly arranged on the front side of the U-shaped connecting frame 41.
[0028] By setting the detection assembly 4, first, operate the controller 8 to control the operation of the first conveyor 2 and the second conveyor 3. Then, place the precision ferromagnetic components to be detected at intervals on the first conveyor 2 in sequence. Then, the precision ferromagnetic components on the first conveyor 2 will fall onto the guide table 43 at the top of the support table 42. Then, the surface of the precision ferromagnetic components is detected by the magnetic memory detection probe 46 at the bottom of the first top plate 45 (the working principle of magnetic memory detection is to use the magnetic memory effect to detect defects on the surface or inside of an object, and determine the state of the material by collecting and analyzing the change of the magnetic field). Then, the magnetic memory probe will capture the magnetic field information of the defect characteristics of the precision ferromagnetic components, convert it into an electrical signal, and send the electrical signal to the controller 8, so as to facilitate detecting the surface defect situation of the precision ferromagnetic components, with high detection accuracy, high detection rate, and low error rate.
[0029] As Figures 1-4As shown in the figure, a pushing component 5 is fixedly arranged on the top of the workbench 1, which is used to automatically separate the precision ferromagnetic components with surface defects, improving the detection efficiency. The pushing component 5 includes a second top plate 51, which is arranged on the top of the workbench 1. Two slots are opened at the bottom of the second top plate 51. A threaded rod 52 is connected between the front and rear ends inside one slot through bearings. A limiting rod 54 is fixedly arranged between the front and rear ends inside the other slot. A threaded block 53 is threadedly connected to the threaded rod 52. A slider 55 is slidably connected to the limiting rod 54. The bottom of the slider 55 and the threaded block 53 are fixedly provided with the same pushing plate 56. A photoelectric sensor 58 is fixedly arranged at the top of the front side of the pushing plate 56.
[0030] A rubber pad 57 is inlaid on the front side of the pushing plate 56. The rear ends of the threaded rod 52 and the limiting rod 54 both penetrate through the rear side of the second top plate 51 and are connected through a belt transmission component, which is convenient for driving the threaded rod 52 and the limiting rod 54 to rotate simultaneously. One end of the rear side of the second top plate 51 is fixedly provided with a motor 59. The output shaft of the motor 59 penetrates through the second top plate 51 and is fixedly connected to the rear end of the threaded rod 52. And the motor 59 is controlled by a controller 8 to work. The four corners of the bottom of the second top plate 51 and the front and rear sides of the top of the workbench 1 are fixedly connected through second connecting rods 510. An opening is opened on the front side of the workbench 1, and the opening is located between the two second connecting rods 510 on the front side, which is convenient for separating the precision ferromagnetic components with surface defects.
[0031] By setting the pushing component 5, the precision ferromagnetic components after the detection will fall onto the top of the second conveyor 3 and be conveyed again. When the precision ferromagnetic components with surface defects on the top of the second conveyor 3 pass through the photoelectric sensor 58, the photoelectric sensor 58 will detect the precision ferromagnetic components. The photoelectric sensor 58 will send a signal to the controller 8, and the controller 8 will simultaneously control the motor 59 to work. The motor 59 will drive the threaded rod 52 to rotate and drive the threaded block 53 thereon to move back and forth along the slot;
[0032] At the same time, the slider 55 slides back and forth along the limiting rod 54 to limit the movement of the threaded block 53 and drive the pushing plate 56 and the rubber pad 57 at the bottom to move back and forth, so as to push the precision ferromagnetic components with surface defects into the collection box 7 on the front side of the workbench 1 for centralized collection;
[0033] Similarly, the precision ferromagnetic components without surface defects will be conveyed from the top of the second conveyor 3 to the end far away from the first conveyor 2, so as to facilitate the automatic separation of the precision ferromagnetic components with surface defects, improve the detection efficiency and be convenient to use.
[0034] The above has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and all these changes and improvements fall within the scope of the present utility model claimed.
Claims
1. A surface defect detection device, comprising a workbench (1) and a second conveyor (3) fixedly arranged at the inner top of the workbench (1). A first conveyor (2) is arranged on one side of the workbench (1), and the first conveyor (2) and the second conveyor (3) are used for conveying precision ferromagnetic parts. It is characterized in that: A detection component (4) is fixedly arranged between the workbench (1) and the first conveyor (2) for surface defect detection of precision ferromagnetic parts; A part pushing component (5) is fixedly arranged on the top of the workbench (1) for automatically separating the precision ferromagnetic parts with surface defects, thereby improving the detection efficiency; The part pushing component (5) includes a second top plate (51). The second top plate (51) is arranged on the top of the workbench (1). Two slots are opened at the bottom of the second top plate (51). A threaded rod (52) is connected by bearings between the front and rear ends inside one slot, and a limiting rod (54) is fixedly arranged between the front and rear ends inside the other slot. A threaded block (53) is threadedly connected to the threaded rod (52), and a slider (55) is slidably connected to the limiting rod (54). A push plate (56) is fixedly arranged at the bottoms of the slider (55) and the threaded block (53).
2. The surface defect detection device according to claim 1, wherein: A rubber pad (57) is inlaid on the front side of the push plate (56). The rear ends of the threaded rod (52) and the limiting rod (54) both penetrate through the rear side of the second top plate (51) and are connected by a belt transmission component.
3. The surface defect detection device according to claim 2, wherein: One end of the rear side of the second top plate (51) is fixedly provided with a motor (59). The output shaft of the motor (59) penetrates through the second top plate (51) and is fixedly connected to the rear end of the threaded rod (52). The four corners of the bottom of the second top plate (51) and the front and rear sides of the top of the workbench (1) are fixedly connected by second connecting rods (510). An opening is formed on the front side of the workbench (1), and the opening is located between the two second connecting rods (510) on the front side.
4. The surface defect detection device according to claim 3, wherein: The detection component (4) includes a U-shaped connecting frame (41). The U-shaped connecting frame (41) is fixedly arranged between the workbench (1) and the first conveyor (2). A support platform (42) is fixedly arranged at the inner top of the U-shaped connecting frame (41). A guide platform (43) is fixedly arranged on the top of the support platform (42). One end of the guide platform (43) is arranged at the bottom side of the first conveyor (2), and the other end of the guide platform (43) is arranged at the top side of the second conveyor (3).
5. The surface defect detection device according to claim 4, characterized in that: First connecting rods (44) are fixedly arranged on the front and rear sides of the top of the U-shaped connecting frame (41). A same first top plate (45) is fixedly arranged between the tops of the two first connecting rods (44). A magnetic memory detection probe (46) for surface defect detection of precision ferromagnetic parts is fixedly arranged at the bottom of the first top plate (45).
6. The surface defect detection device according to claim 5, wherein: A photoelectric sensor (58) is fixedly arranged at the top of the front side of the push plate (56). A controller (8) for controlling the operation of the first conveyor (2), the second conveyor (3), the magnetic memory detection probe (46), and the motor (59) is fixedly arranged at the front side of the U-shaped connecting frame (41). A U-shaped clamping rod (6) is fixedly arranged at the front side of the workbench (1). A collection box (7) is slidably clamped on the U-shaped clamping rod (6), and the collection box (7) is arranged at the front side of the opening.
7. A surface defect detection device according to claim 1, characterized in that: Support plates (9) are fixedly arranged at the bottoms of the workbench (1) and the first conveyor (2). Two reinforcing rods (10) distributed front and rear are fixedly arranged between the two support plates (9).