Flushing device for automobile part production

By designing a cleaning device for automobile parts with rollers, belts and fixing bolts, the continuous, rapid and comprehensive cleaning of parts and the reuse of water for cleaning are achieved, and the problem of waste of parts and water resources in the prior art is solved.

CN223113657UActive Publication Date: 2025-07-18ZHENGZHOU RONGYUAN AUTO PARTS CO LTD
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Patent Information

Application Number
CN202421819459.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-07-18
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

The existing automotive parts cleaning device needs to stop working before the parts can be replaced, and the cleaning water cannot be reused, resulting in waste of resources.

Method used

A flushing device including an operating table, a water tank, a spray pipe, a filter plate and a fixing bolt is designed. The parts are fixed and comprehensively cleaned through rollers, belts and fixing bolts, and the water tank and a water pump are used to filter and reuse water, and the cleaning brush is used to clean up the debris on the filter plate.

Benefits of technology

It realizes continuous, rapid and comprehensive cleaning of parts and reuse of cleaning water, reducing resource waste and improving cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a flushing device for automobile part production, which belongs to the technical field of automobile part production and comprises an operation table, a falling groove is arranged on the operation table, the bottom of the operation table is connected with a water tank, and the water tank is communicated with the falling groove. The top of the operation table is connected with a protection shell. The part cleaning device has the beneficial effects that through the arrangement of the carrier rollers, the belt, the connecting belt and the fixing bolts, a complete process of installing and fixing parts, flushing the parts and airing the flushed parts is conveniently formed, the parts can be continuously and rapidly cleaned, and through the arrangement of the water tank, the water pump, the spraying pipe and the spraying head, the cleaning efficiency is improved. The parts moved into the protective shell are flushed, a rotating connector, a first nozzle and a second nozzle are arranged, when the spraying head sprays, the first nozzle and the second nozzle are matched to drive a spraying pipe to rotate on the rotating connector, and therefore all-directional cleaning operation on the parts is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile parts production, and more specifically, it relates to a flushing device for automobile parts production. Background Technique

[0002] Automobile parts refer to each unit that constitutes the whole of automobile parts processing and products serving automobile parts processing. There are various types of automobile parts. With the development of the automobile industry, the types and quantities of parts are constantly increasing. After the production and processing of automobile spare parts, various impurities will adhere to the parts, such as oil stains, iron filings, dust, etc. These impurities not only affect the appearance quality of the products, but may also have an adverse impact on subsequent processing and use. Therefore, a flushing device is needed to perform flushing operations on the parts;

[0003] In the related art, a flushing device for automobile parts processing drives the horizontal rotating shaft to rotate through the rotation of the motor. The rotation of the horizontal rotating shaft drives the driving bevel gear to rotate. The rotation of the driving bevel gear drives the driven bevel gear to rotate. Then, the rotating cleaning frame is driven to rotate through the longitudinal fixed shaft, so that the casting rotates. Pour clear water into the box body, and then the water pump can be started. The water pump sucks out the clear water and then sprays it on the casting for cleaning. At the same time, the cam rotates to drive the longitudinal ejector rod to periodically jack up, so that the nozzle swings up and down;

[0004] The above-mentioned existing technical solutions have the following defects: After cleaning a single part, the device needs to be stopped, and the staff removes the part and installs a new part to be cleaned before the cleaning operation can be carried out again. Moreover, the water used for cleaning cannot be treated, resulting in waste of resources. Content of the Utility Model

[0005] (1) Technical Problems to be Solved

[0006] Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide a flushing device for automobile parts production, which has the characteristics of continuously, quickly and comprehensively flushing the parts and treating and reusing the flushing water.

[0007] (2) Technical Solutions

[0008] To achieve the above purpose, the utility model provides such a flushing device for automobile parts production, including an operating table. A falling groove is opened on the operating table. A water tank is connected to the bottom of the operating table, and the water tank is communicated with the falling groove;

[0009] A protective shell is connected to the top of the operating table. A fixed frame is connected to the top of the protective shell. The bottom of the fixed frame is provided with a plurality of movable fixing bolts, and the plurality of fixing bolts are located inside the protective shell;

[0010] A flushing component is arranged in the dropping chute, and the flushing component includes a "U"-shaped spray pipe capable of rotating;

[0011] A filter plate is connected to the inner wall of the water tank, and a cleaning brush capable of moving is arranged on the filter plate.

[0012] When using a flushing device for automobile part production with this technical solution, through the dropping chute and the filter plate, the wastewater generated by flushing the parts is put into the water tank for filtering operation, which is convenient for subsequent utilization. Through the fixing bolts, the parts to be cleaned are fixed. Through the spray pipe with a special shape, the all-round cleaning operation of the parts is realized.

[0013] Further, two rotating shafts are rotatably connected to the inner wall of the fixing frame, two supporting rollers are connected to both of the two rotating shafts, both of the two supporting rollers are located inside the fixing frame, a belt is sleeved on the two supporting rollers, a plurality of connecting belts are connected to the surface of the belt, and the fixing bolts are connected to the other ends of the connecting belts.

[0014] Further, the flushing component includes a support plate, the support plate is connected to one side of the dropping chute, a rotary joint is connected to the support plate, a water delivery pipe is connected to the output end of the rotary joint, a limiting frame is connected to the top of the support plate, the top end of the water delivery pipe passes through the limiting frame and is connected to the bottom of the spray pipe, and a plurality of spray heads are connected to the spray pipe in the direction close to the fixing bolts.

[0015] Further, a first nozzle is connected to one side of the bottom of the spray pipe, the spraying direction of the first nozzle faces one side of the dropping chute, a second nozzle is connected to the other side of the spray pipe, the spraying direction of the second nozzle faces the other side of the dropping chute, a water pump is connected to the bottom of the inner wall of the water tank, the output end of the water pump is connected to a communicating pipe, and the other end of the communicating pipe passes through the operation table and is communicated with the input end of the rotary joint.

[0016] Further, two water flow grooves are formed in the top of the operation table, the two water flow grooves are respectively located on both sides of the dropping chute and are matched with the dropping chute.

[0017] Further, discharge ports are formed in both sides of the water tank, the bottoms of the two discharge ports are flush with the top of the filter plate, storage frames are connected to the two discharge ports, and storage boxes are connected to the bottoms of the two storage frames.

[0018] Further, one side of the bottom of the operating table is connected with a motor, the output shaft of the motor is connected with a threaded rod, a threaded barrel is threadedly connected to the threaded rod, a pushing plate is connected to the threaded barrel, a connecting rod is connected to the top of the pushing plate, a limiting groove is formed on one side of the water tank close to the motor, the other end of the connecting rod passes through the limiting groove and is connected to the top of the cleaning brush, a baffle is connected to one side of the inner wall of the water tank, the baffle is located below the limiting groove, and the baffle cooperates with the limiting groove.

[0019] Further, a transparent window is arranged on the front surface of the protective shell, and the transparent window is aligned with the spray pipe.

[0020] (3) Beneficial effects

[0021] In summary, the present utility model has the following beneficial effects:

[0022] 1. By arranging the idler roller, the belt, the connecting belt and the fixing bolts, it is convenient to install and fix the parts, wash the parts and dry the washed parts to form a complete process, and the parts can be continuously and quickly cleaned. By arranging the water tank, the water pump, the spray pipe and the spray head, the parts moved into the protective shell are washed. By arranging the rotary joint, the first nozzle and the second nozzle, when the spray head sprays, the cooperation of the first nozzle and the second nozzle drives the spray pipe to rotate on the rotary joint, so as to realize the all-round cleaning of the parts;

[0023] 2. By arranging the filter plate, the water used for cleaning is filtered, which is convenient for continuous reuse. By arranging the discharge port, the cleaning brush, the limiting groove, the threaded rod, etc., the cleaning brush is driven to move on the filter plate to clean the debris accumulated on the filter plate, so as to avoid affecting the filtering effect of the filter plate. Description of the drawings

[0024] In order to more clearly illustrate the specific embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for description in the specific embodiments or the prior art. Obviously, the drawings in the following description are only one embodiment of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0025] Figure 1 It is a schematic structural diagram of a three-dimensional section of the present utility model;

[0026] Figure 2 It is a schematic structural diagram of a front section of the present utility model;

[0027] Figure 3 It is a schematic structural diagram of a side section of the present utility model;

[0028] Figure 4 Structural schematic diagram of the first three-dimensional model of the present utility model;

[0029] Figure 5 Structural schematic diagram of the second three-dimensional model of the present utility model;

[0030] Figure 6 For the present utility model Figure 1 Structural schematic diagram of the water tank;

[0031] Figure 7 For the present utility model Figure 1 Structural schematic diagram of the flushing assembly.

[0032] The reference signs in the drawings are:

[0033] 1, operating table; 2, falling chute; 3, water tank; 4, flowing water trough; 5, protective shell; 6, fixing frame; 7, rotating shaft; 8, supporting roller; 9, belt; 10, connecting belt; 11, fixing bolt; 12, flushing assembly; 121, supporting plate; 122, rotary joint; 123, water delivery pipe; 124, limiting frame; 125, spray pipe; 126, spray head; 127, first nozzle; 128, second nozzle; 13, water pump; 14, communicating pipe; 15, filter plate; 16, discharge port; 17, storage frame; 18, storage box; 19, cleaning brush; 20, limiting groove; 21, connecting rod; 22, pushing plate; 23, threaded cylinder; 24, motor; 25, threaded rod; 26, baffle plate; 27, transparent window. Detailed implementation manners

[0034] In order to make the technical means, creative features, achieved purposes and functions of the present utility model easy to understand, the technical solutions in the detailed implementation manners of the present utility model are clearly and completely described below to further elaborate the present utility model. Obviously, the described detailed implementation manners are only a part of the implementation manners of the present utility model, rather than all the styles.

[0035] Embodiment 1:

[0036] Please refer to Figure 1 , Figure 2 , Figure 6 and Figure 7, the utility model provides a technical solution: a flushing device for automobile part production, including an operation table 1, a falling groove 2 is opened on the operation table 1, the bottom of the operation table 1 is connected with a water tank 3, and the water tank 3 is communicated with the falling groove 2; a protective shell 5 is connected to the top of the operation table 1, a fixed frame 6 is connected to the top of the protective shell 5, and a plurality of movable fixing bolts 11 are arranged at the bottom of the fixed frame 6, and the plurality of fixing bolts 11 are located inside the protective shell 5; a flushing assembly 12 is arranged in the falling groove 2, and the flushing assembly 12 includes a "U"-shaped spray pipe 125 capable of rotating; a filter plate 15 is connected to the inner wall of the water tank 3, and a movable cleaning brush 19 is arranged on the filter plate 15.

[0037] Specifically, two rotating shafts 7 are rotatably connected to the inner wall of the fixed frame 6, two supporting rollers 8 are connected to both rotating shafts 7, both supporting rollers 8 are located inside the fixed frame 6, a belt 9 is sleeved on both supporting rollers 8, a plurality of connecting bands 10 are connected to the surface of the belt 9, the fixing bolt 11 is connected to the other end of the connecting band 10, the flushing assembly 12 includes a supporting plate 121, the supporting plate 121 is connected to one side of the falling groove 2, a rotary joint 122 is connected to the supporting plate 121, the output end of the rotary joint 122 is connected with a water delivery pipe 123, a limiting frame 124 is connected to the top of the supporting plate 121, the top end of the water delivery pipe 123 passes through the limiting frame 124 and is connected to the bottom of the spray pipe 125, a plurality of spray nozzles 126 are connected to the spray pipe 125 in the direction close to the fixing bolt 11, a first nozzle 127 is connected to one side of the bottom of the spray pipe 125, the spraying direction of the first nozzle 127 faces one side of the falling groove 2, a second nozzle 128 is connected to the other side of the spray pipe 125, the spraying direction of the second nozzle 128 faces the other side of the falling groove 2, a water pump 13 is connected to the bottom of the inner wall of the water tank 3, the output end of the water pump 13 is connected with a communicating pipe 14, and the other end of the communicating pipe 14 passes through the operation table 1 and is communicated with the input end of the rotary joint 122. By adopting the above technical solution, through the rotating shaft 7, the supporting roller 8, the belt 9 and the connecting band 10, it is convenient to drive the fixed parts for transmission operation, and it is convenient to continuously flush the parts. Through the first nozzle 127 and the second nozzle 128, when the spray nozzles 126 on the spray pipe 125 perform flushing operation, the spray pipe 125 is driven to rotate on the rotary joint 122, so as to realize the all-round flushing operation of the parts. Through the water pump 13 and the communicating pipe 14, the water in the water tank 3 is pumped for flushing use.

[0038] Specifically, two water troughs 4 are opened at the top of the operating table 1. The two water troughs 4 are respectively located on both sides of the falling trough 2 and are matched with the falling trough 2. Discharge ports 16 are opened on both sides of the water tank 3. The bottoms of the two discharge ports 16 are flush with the top of the filter plate 15. Storage frames 17 are connected to the two discharge ports 16, and storage boxes 18 are connected to the bottoms of the two storage frames 17. By adopting the above technical solution, the water dripping when the parts are moved to the left is collected through the water trough 4, flows into the falling trough 2, the debris cleaned out on the filter plate 15 is discharged through the discharge port 16, and collected by the storage box 18, which is convenient for the staff to carry out unified treatment.

[0039] Embodiment 2:

[0040] On the basis of Embodiment 1, please refer to Figure 3 、 Figure 4 and Figure 5 .

[0041] Specifically, a motor 24 is connected to one side of the bottom of the operating table 1. The output shaft of the motor 24 is connected to a threaded rod 25. A threaded cylinder 23 is threadedly connected to the threaded rod 25. A push plate 22 is connected to the threaded cylinder 23. A connecting rod 21 is connected to the top of the push plate 22. A limiting groove 20 is opened on one side of the water tank 3 close to the motor 24. The other end of the connecting rod 21 passes through the limiting groove 20 and is connected to the top of the cleaning brush 19. A baffle 26 is connected to one side of the inner wall of the water tank 3. The baffle 26 is located below the limiting groove 20 and is matched with the limiting groove 20. A transparent window 27 is arranged on the front surface of the protective shell 5, and the transparent window 27 is aligned with the spray pipe 125. By adopting the above technical solution, through the motor 24, the threaded rod 25, the threaded cylinder 23, the connecting rod 21, etc., the cleaning brush 19 is driven to move close to the filtering surface of the filter plate 15 to clean the residual debris on the filter plate 15, avoiding accumulation and affecting the filtering operation of the filter plate 15. Through the baffle 26, the waste water is limited when it falls on the filter plate 15, avoiding the waste water flowing out through the limiting groove 20 on one side of the water tank 3. Through the transparent window 27, it is convenient for the staff to observe the cleaning situation of the parts in the protective shell 5.

[0042] The working principle of the present utility model is as follows: When in use, the staff places the parts to be cleaned on the top right side of the operating table 1, and fixes the parts through the fixing bolts 11 on the right side of the protective shell 5. The external motor 24 drives the two rotating shafts 7 to rotate, drives the two rollers 8 to rotate in the fixed frame 6, drives the belt 9 to transmit in the fixed frame 6, thereby driving the fixing bolt 11 below the belt 9 to move to the left, and then driving the fixed parts to move into the protective shell 5. When the parts move above the spray pipe 125, the belt 9 stops transmitting. The external power supply is used to supply power to the water pump 13. The water pump 13 pumps water in the water tank 3, transports it through the connecting pipe 14, puts it into the water delivery pipe 123, enters the spray pipe 125 through the water delivery pipe 123, and is sprayed out by the multiple spray nozzles 126 on the spray pipe 125 to wash and clean the parts. The water entering the spray pipe 125 will also be sprayed out from the first nozzle 127 and the second nozzle 128. The first nozzle 127 sprays obliquely to one side of the spray pipe 125, and the second nozzle 128 cooperates obliquely to the other side of the spray pipe 125. Through the cooperation of the first nozzle 127 and the second nozzle 128, the spray pipe 125 is pushed, driving the water delivery pipe 123 to rotate on the rotary joint 122, thereby driving the spray pipe 125 to wash the parts fixed by the fixing bolt 11, so as to realize the all-round washing operation of the parts. The washing water falls into the water tank 3 through the falling trough 2. After the washing is completed, the water pump 13 stops working and no longer pumps water;

[0043] When the parts move into the protective shell 5, another fixing bolt 11 on the belt 9 moves to the position of the previous fixing bolt 11. When washing the parts located in the protective shell 5, the staff installs new parts on the fixing bolt 11 on the right side, so as to facilitate the continuous washing operation. After the parts in the protective shell 5 are washed, the belt 9 drives the parts in the protective shell 5 to move to the left again through transmission, and the parts move out of the left side of the protective shell 5, and the parts fixed on the right move into the protective shell 5. After the new parts move to the position of the spray pipe 125, the belt 9 stops transmitting again, and then the washing operation is carried out. When washing, the above steps are repeated, and new parts are installed on the right side. And at this stage, the parts washed on the left are dried. The water dripping from the parts falls into the flowing water trough 4, then into the falling trough 2 through the flowing water trough 4, and then into the water tank 3. After the washing in the protective shell 5 is completed, the staff removes the parts on the left from the fixing bolt 11, so as to facilitate the fixing bolt 11 to enter the fixed frame 6 for transmission and continuous use;

[0044] The cleaning water entering the water tank 3 falls on the filter plate 15 and is limited by the baffle 26 to prevent the waste water from flowing out at the limiting groove 20. The used water is filtered. The filtered water falls into the water tank 3 for continuous reuse. The residues filtered out remain on the filter plate 15. When the motor 24 works, it drives the threaded rod 25 to rotate, drives the push plate 22 to move close to one side of the water tank 3, drives the connecting rod 21 to move in the limiting groove 20, and drives the cleaning brush 19 to move close to the filtering surface of the filter plate 15 for cleaning operation. The debris pushed for cleaning is discharged from the discharge port 16 on one side of the water tank 3 and falls into the storage frame 17, and then falls into the storage box 18 through the storage frame 17. After the cleaning brush 19 moves to one side of the filter plate 15, the motor 24 reverses, drives the threaded rod 25 to reverse, drives the cleaning brush 19 to move close to the filter plate 15 in the reverse direction and move to the other side, and pushes the debris on the filter plate 15 to be discharged from the discharge port 16 on the other side of the water tank 3 and falls into the storage frame 17 on the other side, and then falls into the storage box 18 through the storage frame 17, which is convenient for the staff to carry out unified treatment. Through the transparent window 27, it is convenient for the staff to observe the cleaning situation of the parts.

[0045] This specific embodiment is only an interpretation of the present invention, and it is not a limitation to the present invention. After reading this specification, those skilled in the art can make modifications to this embodiment without creative contributions according to needs, but as long as it is within the scope of the claims of the present invention, it is protected by the patent law.

Claims

1. A flushing device for automobile parts production, comprising an operating table (1), characterized in that: A falling groove (2) is provided on the operation table (1), and a water tank (3) is connected to the bottom of the operation table (1), and the water tank (3) is communicated with the falling groove (2); A protective shell (5) is connected to the top of the operation table (1), a fixed frame (6) is connected to the top of the protective shell (5), and a plurality of movable fixing bolts (11) are arranged at the bottom of the fixed frame (6), and the plurality of fixing bolts (11) are located inside the protective shell (5); A flushing assembly (12) is arranged in the falling groove (2), and the flushing assembly (12) includes a "U"-shaped spray pipe (125) that can rotate; A filter plate (15) is connected to the inner wall of the water tank (3), and a cleaning brush (19) that can move is arranged on the filter plate (15).

2. The flushing device for automobile part production according to claim 1, characterized in that: Two rotating shafts (7) are rotatably connected to the inner wall of the fixed frame (6), rollers (8) are connected to both of the two rotating shafts (7), both of the two rollers (8) are located inside the fixed frame (6), a belt (9) is sleeved on the two rollers (8), a plurality of connecting bands (10) are connected to the surface of the belt (9), and the fixing bolt (11) is connected to the other end of the connecting band (10).

3. The flushing device for automobile part production according to claim 1, characterized in that: The flushing assembly (12) includes a support plate (121), the support plate (121) is connected to one side of the falling groove (2), a rotary joint (122) is connected to the support plate (121), a water delivery pipe (123) is connected to the output end of the rotary joint (122), a limiting frame (124) is connected to the top of the support plate (121), the top end of the water delivery pipe (123) passes through the limiting frame (124) and is connected to the bottom of the spray pipe (125), and a plurality of spray heads (126) are connected to the spray pipe (125) in the direction close to the fixing bolt (11).

4. The flushing device for automobile part production according to claim 3, wherein: A first nozzle (127) is connected to one side of the bottom of the spray pipe (125), the spraying direction of the first nozzle (127) faces one side of the falling groove (2), a second nozzle (128) is connected to the other side of the spray pipe (125), the spraying direction of the second nozzle (128) faces the other side of the falling groove (2), a water pump (13) is connected to the bottom of the inner wall of the water tank (3), the output end of the water pump (13) is connected to a communicating pipe (14), and the other end of the communicating pipe (14) passes through the operation table (1) and is communicated with the input end of the rotary joint (122).

5. The flushing device for automotive part production according to claim 1, wherein: Two water channels (4) are provided on the top of the operation table (1), the two water channels (4) are respectively located on both sides of the falling groove (2) and are matched with the falling groove (2).

6. The flushing device for automobile part production according to claim 1, wherein: Discharge ports (16) are provided on both sides of the water tank (3), the bottoms of the two discharge ports (16) are flush with the top of the filter plate (15), storage frames (17) are connected to the two discharge ports (16), and storage boxes (18) are connected to the bottoms of the two storage frames (17).

7. A flushing device for automobile part production according to claim 1, characterized in that: One side of the bottom of the operation table (1) is connected with a motor (24), the output shaft of the motor (24) is connected with a threaded rod (25), a threaded cylinder (23) is threadedly connected to the threaded rod (25), a push plate (22) is connected to the threaded cylinder (23), a connecting rod (21) is connected to the top of the push plate (22), a limiting groove (20) is formed on one side of the water tank (3) close to the motor (24), the other end of the connecting rod (21) passes through the limiting groove (20) and is connected to the top of the cleaning brush (19), a baffle (26) is connected to one side of the inner wall of the water tank (3), the baffle (26) is located below the limiting groove (20), and the baffle (26) cooperates with the limiting groove (20).

8. The flushing device for the production of automotive parts according to claim 1, characterized in that: A transparent window (27) is arranged on the front surface of the protective shell (5), and the transparent window (27) is aligned with the spray pipe (125).