Anion single-side dust remover

By designing a negative ion single-sided dust collector, a fully automated dust removal method is adopted, and a plasma fan is used to remove static electricity and dust on the surface of the casting sheet, solving the problems of low dust removal efficiency and surface damage in casting sheet production, achieving efficient and damage-free dust removal effect.

CN223113727UActive Publication Date: 2025-07-18HAIXIN MICROELECTRONICS TECH (XIAMEN) CO LTD
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Patent Information

Application Number
CN202422026116.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-07-18
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

During the production process of existing casting sheets, dust removal efficiency is low and the surface is easily damaged, especially manual dust removal method is low and unclean.

Method used

A negative ion single-sided dust collector is designed, including a fixed bracket, feeding silo, feeding mechanism, plasma fan, transmission mechanism, feeding mechanism and controller, to realize fully automatic dust removal, and use plasma fan to remove static electricity and dust on the surface of the casting sheet.

Benefits of technology

The dust removal efficiency is improved, ensuring that the surface of the casting sheet is not damaged, and an efficient and clean dust removal effect is achieved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a negative ion single-side dust remover. The negative ion single-side dust remover comprises a fixing support, a feeding bin, a feeding mechanism, a plasma fan, a conveying mechanism, a discharging mechanism, a discharging bin and a controller. The feeding bin, the feeding mechanism, the conveying mechanism, the discharging mechanism and the discharging table are sequentially arranged on the fixing support. The plasma fan is arranged on the fixing support, and the plasma fan is located above the conveying mechanism. The controller is electrically connected with the feeding bin, the feeding mechanism, the plasma fan, the conveying mechanism and the discharging mechanism. The working efficiency is improved, and the surface of the casting sheet is not damaged.
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Description

Technical Field

[0001] The utility model relates to a dust collector, in particular to a negative ion single-sided dust collector. Background Art

[0002] During the production process of the existing casting film, due to its excessive softness and easy deformation, before sintering, a metal frame is needed to fix the four sides of the casting film within the metal frame to ensure that the casting film does not deform during the production process and is convenient for employees to transfer; and the casting film needs to be dusted, and currently, manual dusting is relatively commonly used, which has low efficiency and there are situations where the dusting is not clean or the surface of the casting film is damaged. Content of the Utility Model

[0003] The technical problem to be solved by the utility model is to provide a negative ion single-sided dust collector, which can improve the working efficiency and will not damage the surface of the casting film.

[0004] The utility model is realized as follows: a negative ion single-sided dust collector, comprising: a fixed bracket, a feeding bin, a feeding mechanism, a plasma blower, a transmission mechanism, a discharging mechanism, a discharging table and a controller;

[0005] The feeding bin, the feeding mechanism, the transmission mechanism, the discharging mechanism and the discharging table are sequentially arranged on the fixed bracket; the plasma blower is arranged on the fixed bracket, and the plasma blower is located above the transmission mechanism; the controller is electrically connected to the feeding bin, the feeding mechanism, the plasma blower, the transmission mechanism and the discharging mechanism respectively.

[0006] Further, the feeding mechanism comprises: a left-right sliding unit for feeding, an up-down moving unit for feeding and a frame-grabbing unit for feeding;

[0007] The left-right sliding unit for feeding is arranged on the fixed bracket, and the feeding bin is located on one side of the left-right sliding unit for feeding, the up-down moving unit for feeding is arranged on the left-right sliding unit for feeding, and the frame-grabbing unit for feeding is arranged on the up-down moving unit for feeding;

[0008] The controller is electrically connected to the left-right sliding unit for feeding, the up-down moving unit for feeding and the frame-grabbing unit for feeding.

[0009] Further, the loading material frame gripping unit includes a loading connecting piece, a loading fixing piece, a loading vacuum adapter, a plurality of loading vacuum suction cups, and a loading vacuum pressure gauge; the loading vacuum suction cups are arranged on the loading fixing piece, the loading vacuum adapter is respectively connected to each of the loading vacuum suction cups, the loading fixing piece is connected to the loading up and down moving unit through the loading connecting piece, the loading vacuum pressure gauge is connected to the loading vacuum adapter, the loading vacuum pressure gauge is used to test the vacuum degree, and the controller is electrically connected to the loading vacuum pressure gauge.

[0010] Further, the loading bin includes a loading fixing frame, a loading lifting tray, and a loading inductor; the loading fixing frame is arranged on the fixing bracket, the loading lifting tray is arranged on the fixing bracket and is located within the loading fixing frame; the loading inductor is arranged on the loading fixing frame, and the controller is electrically connected to the loading lifting tray and the loading inductor.

[0011] Further, the transmission mechanism includes a transmission unit, a transmission table, a position inductor, and a porous stone; the transmission unit is arranged on the fixing bracket; the transmission table is connected to the transmission unit, a groove is arranged on the transmission table, a vacuum through hole is arranged at the bottom of the groove, the porous stone is arranged on the groove, and the position inductor is arranged on the fixing bracket.

[0012] Further, the unloading mechanism includes: an unloading left and right sliding unit, an unloading up and down moving unit, and an unloading material frame gripping unit;

[0013] The unloading left and right sliding unit is arranged on the fixing bracket, and the unloading table is located on one side of the unloading left and right sliding unit; the unloading up and down moving unit is arranged on the unloading left and right sliding unit, and the unloading material frame gripping unit is arranged on the unloading up and down moving unit;

[0014] The controller is electrically connected to the unloading left and right sliding unit, the unloading up and down moving unit, and the unloading material frame gripping unit.

[0015] Further, the unloading material frame gripping unit includes an unloading connecting piece, an unloading fixing piece, an unloading vacuum adapter, a plurality of unloading vacuum suction cups, and an unloading vacuum pressure gauge; the unloading vacuum suction cups are arranged on the unloading fixing piece, the unloading vacuum adapter is respectively connected to each of the unloading vacuum suction cups, the unloading fixing piece is connected to the unloading up and down moving unit through the unloading connecting piece, the unloading vacuum pressure gauge is connected to the unloading vacuum adapter, the unloading vacuum pressure gauge is used to test the vacuum degree, and the controller is electrically connected to the unloading vacuum pressure gauge.

[0016] Further, a roller brush and a rotating motor are provided on the plasma blower. The roller brush is provided at the air outlet of the plasma blower, and the bottom of the roller brush is in contact with the transmission mechanism. The rotating motor is connected to the roller brush.

[0017] The advantages of the present utility model are as follows: For a negative ion single-sided dust removal machine of the present utility model, an employee only needs to place the material box at a designated position and then quickly perform the dust removal operation. The dust removal is fully automated. After the dust removal, the dust-removed material box can be placed at the designated position. After the employee takes out the material box and places it at the set position, the work efficiency is greatly improved. And through the plasma blower, the static electricity can be removed, and the dust on the surface of the cast film in the material box can be cleaned thoroughly. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The following further describes the present utility model with reference to the accompanying drawings in conjunction with embodiments.

[0019] Figure 1 It is a schematic diagram of a negative ion single-sided dust removal machine of the present utility model.

[0020] Figure 2 It is a schematic diagram of the loading mechanism or the unloading mechanism of a negative ion single-sided dust removal machine of the present utility model Figure 1 .

[0021] Figure 3 It is a schematic diagram of the loading mechanism or the unloading mechanism of a negative ion single-sided dust removal machine of the present utility model Figure 2 .

[0022] Figure 4 It is a schematic diagram of the loading mechanism or the unloading mechanism of a negative ion single-sided dust removal machine of the present utility model Figure 3 .

[0023] Figure 5 It is a schematic diagram of the loading bin of a negative ion single-sided dust removal machine of the present utility model.

[0024] Figure 6 It is a schematic diagram of the transmission mechanism of a negative ion single-sided dust removal machine of the present utility model Figure 1 .

[0025] Figure 7 It is a schematic diagram of the transmission mechanism of a negative ion single-sided dust removal machine of the present utility model Figure 2 .

[0026] Figure 8 It is a schematic diagram of the transmission mechanism of a negative ion single-sided dust removal machine of the present utility model Figure 3 .

[0027] Figure 9 It is a schematic diagram of the transmission table of a negative ion single-sided dust removal machine of the present utility model.

[0028] Figure 10 It is a schematic diagram of the plasma fan of a negative ion single - side dust collector of the present utility model. Specific embodiments

[0029] Please refer to Figures 1 to 9 As shown, a negative ion single - side dust collector of the present utility model includes: a fixed bracket 1, a feeding bin 2, a feeding mechanism 3, a plasma fan 4, a transmission mechanism 5, a discharging mechanism 6, a discharging table 7, and a controller (not shown in the figure). The plasma fan 4 can be purchased from the existing market, and the controller can be a computer or a single - chip microcomputer.

[0030] The feeding bin 2, the feeding mechanism 3, the transmission mechanism 5, the discharging mechanism 6, and the discharging table 7 are sequentially arranged on the fixed bracket 1; the plasma fan 4 is arranged on the fixed bracket 1, and the plasma fan 4 is located above the transmission mechanism 5; the controller is electrically connected to the feeding bin 2, the feeding mechanism 3, the plasma fan 4, the transmission mechanism 5, and the discharging mechanism 6 respectively. Place the metal frame a with the cast film pasted on it into the feeding bin 2. Then the controller controls the feeding mechanism 3 to grab the metal frame a in the feeding bin 2 and place it on the transmission mechanism 5. The transmission mechanism 5 transports the metal frame a to below the plasma fan 4 and moves back and forth to remove the static electricity on the surface of the cast film in the metal frame a and also remove the dust. Then the transmission mechanism 5 transports the metal frame a to a set position, and the discharging mechanism 7 grabs the metal frame a and places it into the discharging table 7. The operator can take away the dust - removed metal frame a and place it at a set position.

[0031] In this embodiment, preferably, the feeding mechanism 3 includes: a left - right sliding unit 31 for feeding, an up - down moving unit 32 for feeding, and a frame - grabbing unit 33 for feeding.

[0032] The left - right sliding unit 31 for feeding is arranged on the fixed bracket 1, and the feeding bin 2 is located on one side of the left - right sliding unit 31 for feeding. The up - down moving unit 32 for feeding is arranged on the left - right sliding unit 31 for feeding, and the frame - grabbing unit 33 for feeding is arranged on the up - down moving unit 32 for feeding.

[0033] The controller is electrically connected to the feeding left - right sliding unit 31, the feeding up - down moving unit 32, and the feeding frame gripping unit 33; the feeding frame gripping unit 33 grabs the metal material frame a in the feeding bin 2, then the feeding up - down moving unit 32 drives the feeding frame gripping unit 33 to move up and down, and controls the feeding up - down moving unit 32 to reciprocate up and down several times. If there are metal material frames a sticking together, the metal material frame a below can be dropped. Then, the feeding left - right sliding unit 32 is controlled to move to above the fixed position, and then the metal frame is placed at the fixed position by the feeding up - down moving unit 32. The feeding frame gripping unit 33 is controlled to put down the metal material frame a, then the feeding up - down moving unit 32 is controlled to return. Then, the feeding left - right sliding unit 31 is controlled to move to the set position. The feeding left - right sliding unit 31 and the feeding up - down moving unit 32 can be purchased from the market.

[0034] In this embodiment, preferably, the feeding frame gripping unit 33 includes a feeding connecting piece 331, a feeding fixing piece 332, a feeding vacuum adapter 333, a plurality of feeding vacuum suction cups 334, and a feeding vacuum pressure gauge 335; the feeding vacuum suction cups 334 are arranged on the feeding fixing piece 332, the feeding vacuum adapter 333 is respectively connected to each feeding vacuum suction cup 334, the feeding fixing piece 332 is connected to the feeding up - down moving unit 32 through the feeding connecting piece 331, the feeding vacuum pressure gauge 335 is connected to the feeding vacuum adapter 333, the feeding vacuum pressure gauge 335 is used to test the vacuum degree, and the controller is electrically connected to the feeding vacuum pressure gauge 335; the vacuum degree value can be obtained through the feeding vacuum pressure gauge 335. The controller can judge whether there is a problem with the feeding frame gripping unit 33 according to the vacuum degree value. If there is a fault, it can stop working in time and let the staff intervene for maintenance; and the feeding vacuum pressure gauge 335 can directly display the value, which is convenient for the staff to directly view. The feeding vacuum adapter 333 can be connected to the vacuum system in the factory or can be connected to a vacuum pump. Then, the controller controls the opening and closing of the feeding vacuum adapter 333.

[0035] In this embodiment, preferably, the loading bin 2 includes a loading fixed frame 21, a loading lifting tray 22, and a loading sensor 23. The loading fixed frame 21 is provided on the fixed bracket 1. The loading lifting tray 22 is provided on the fixed bracket 1 and is located within the loading fixed frame 21. The loading sensor 23 is provided on the loading fixed frame 21. The controller is electrically connected to the loading lifting tray 22 and the loading sensor 23. The metal frame a is placed on the loading lifting tray 22, and then, according to the loading sensor 23, the loading lifting tray 22 moves downward so that the uppermost metal frame a is located at a set position, facilitating the grasping of the metal frame a by the loading frame grasping unit 33. A fixing rod 211 is provided on the loading fixed frame 21.

[0036] In this embodiment, preferably, the transmission mechanism 5 includes a transmission unit 51, a transmission table 52, a position sensor 53, and a porous stone 54. The transmission unit 51 is provided on the fixed bracket 1. The transmission table 52 is connected to the transmission unit 51. A groove 521 is provided on the transmission table 52. The porous stone 54 is provided on the groove 521. A vacuum through hole 5211 is provided at the bottom of the groove 521. The position sensor 53 is provided on the fixed bracket 1. There may be multiple vacuum through holes 5211, and they are all connected to a vacuum system or a vacuum pump. When the metal frame a is placed thereon, the controller controls the vacuum system or the vacuum pump to be turned on, so that the porous stone located on the groove 521 is subjected to suction force, and the metal frame a is sucked and will not move during the dust removal process.

[0037] In this embodiment, preferably, the unloading mechanism 6 includes: an unloading left - right sliding unit 61, an unloading up - down moving unit 62, and an unloading frame grasping unit 63;

[0038] The unloading left - right sliding unit 61 is provided on the fixed bracket 1, and the unloading table 7 is located on one side of the unloading left - right sliding unit 61. The unloading up - down moving unit 62 is provided on the unloading left - right sliding unit 61. The unloading frame grasping unit 63 is provided on the unloading up - down moving unit 62.

[0039] The controller is electrically connected to the left - right sliding unit 61 for blanking, the up - down moving unit 62 for blanking, and the gripping unit 63 for the blanking frame. The controller controls the left - right sliding unit 61 for blanking to move to the set position, then controls the up - down moving unit 62 for blanking to move downwards, then controls the gripping unit 63 for the blanking frame to grasp the metal blanking frame a, then controls the up - down moving unit 62 for blanking to move upwards, then controls the left - right sliding unit 61 for blanking to move above the blanking table 7, then controls the up - down moving unit 62 for blanking to move downwards, then controls the gripping unit 63 for the blanking frame to release the metal blanking frame a, so that the metal blanking frame a is placed on the blanking table 7, and then controls the up - down moving unit 62 for blanking and the left - right sliding unit 61 for blanking to return to their original positions. Employees can remove the dust - removed metal blanking frame a from the blanking table 7 and place it at the set position. The left - right sliding unit 61 for blanking and the up - down moving unit 62 for blanking can be purchased from the market.

[0040] In this embodiment, preferably, the gripping unit 63 for the blanking frame includes a blanking connecting piece 631, a blanking fixing piece 632, a blanking vacuum adapter 633, a plurality of blanking vacuum suction cups 634, and a blanking vacuum pressure gauge 635. The blanking vacuum suction cups 634 are arranged on the blanking fixing piece 632. The blanking vacuum adapter 633 is respectively connected to each blanking vacuum suction cup 634. The blanking fixing piece 632 is connected to the up - down moving unit 62 for blanking through the blanking connecting piece 631. The blanking vacuum pressure gauge 635 is connected to the blanking vacuum adapter 633. The blanking vacuum pressure gauge 635 is used to measure the vacuum degree. The controller is electrically connected to the blanking vacuum pressure gauge 635. The vacuum degree value can be obtained through the blanking vacuum pressure gauge 635. The controller can judge whether there is a problem with the gripping unit 63 for the blanking frame according to the vacuum degree value. If there is a fault, it can stop working in time and let employees intervene for maintenance. And the vacuum pressure gauge 635 can directly display the value, which is convenient for employees to directly view. The blanking vacuum adapter 633 can be connected to the vacuum system in the factory or can be connected to a vacuum pump, and then the controller controls the opening and closing of the blanking vacuum adapter 633.

[0041] In this embodiment, preferably, as Figure 10 shown, a roller brush (not shown in the figure) and a rotating motor 41 are provided on the plasma blower 4. The roller brush is arranged at the air outlet of the plasma blower 4, and the bottom of the roller brush contacts the transmission mechanism 5. The rotating motor 41 is connected to the roller brush. The static electricity on the casting film in the metal blanking frame a is removed by the plasma blower 4, and there is blowing, so that the dust can be blown off. Then, the dust on the casting film can be cleaned more thoroughly by the roller brush.

[0042] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model. In the description of the present utility model, unless otherwise specified, the meaning of "a plurality of" is two or more than two.

[0043] Although the specific embodiments of the present utility model have been described above, those skilled in the art of this technology should understand that the specific embodiments we described are illustrative only and not used to limit the scope of the present utility model. Equivalent modifications and variations made by those skilled in the art in accordance with the spirit of the present utility model should all be covered by the scope protected by the claims of the present utility model.

Claims

1. A negative ion single-sided dust collector, characterized in that, Including: A fixed bracket, a loading bin, a loading mechanism, a plasma blower, a transmission mechanism, a discharging mechanism, a discharging table, and a controller; The loading bin, the loading mechanism, the transmission mechanism, the discharging mechanism, and the discharging table are sequentially arranged on the fixed bracket; the plasma blower is arranged on the fixed bracket, and the plasma blower is located above the transmission mechanism; the controller is electrically connected to the loading bin, the loading mechanism, the plasma blower, the transmission mechanism, and the discharging mechanism respectively.

2. The negative ion single-sided dust collector according to claim 1, characterized in that, The loading mechanism includes: a left-right sliding unit for loading, an up-down moving unit for loading, and a loading frame gripping unit; The left-right sliding unit for loading is arranged on the fixed bracket, and the loading bin is located on one side of the left-right sliding unit for loading; the up-down moving unit for loading is arranged on the left-right sliding unit for loading, and the loading frame gripping unit is arranged on the up-down moving unit for loading; The controller is electrically connected to the left-right sliding unit for loading, the up-down moving unit for loading, and the loading frame gripping unit.

3. The negative ion single-sided dust collector according to claim 2, wherein The loading frame gripping unit includes a loading connecting piece, a loading fixing piece, a loading vacuum adapter, a plurality of loading vacuum suction cups, and a loading vacuum pressure gauge; the loading vacuum suction cups are arranged on the loading fixing piece, the loading vacuum adapter is respectively connected to each loading vacuum suction cup, the loading fixing piece is connected to the up-down moving unit for loading through the loading connecting piece, the loading vacuum pressure gauge is connected to the loading vacuum adapter, the loading vacuum pressure gauge is used for testing the vacuum degree, and the controller is electrically connected to the loading vacuum pressure gauge.

4. The negative ion single-sided dust collector according to claim 1, wherein The loading bin includes a loading fixing frame, a loading lifting tray, and a loading inductor; the loading fixing frame is arranged on the fixed bracket, the loading lifting tray is arranged on the fixed bracket and is located inside the loading fixing frame; the loading inductor is arranged on the loading fixing frame, and the controller is electrically connected to the loading lifting tray and the loading inductor.

5. The negative ion single-sided dust collector according to claim 1, wherein The transmission mechanism includes a transmission unit, a transmission table, a position inductor, and a porous stone; the transmission unit is arranged on the fixed bracket; the transmission table is connected to the transmission unit, a groove is arranged on the transmission table, a vacuum through hole is arranged at the bottom of the groove, the porous stone is arranged on the groove, and the position inductor is arranged on the fixed bracket.

6. The negative ion single-sided dust collector according to claim 1, wherein The discharging mechanism includes: a left-right sliding unit for discharging, an up-down moving unit for discharging, and a discharging frame gripping unit; The left-right sliding unit for discharging is arranged on the fixed bracket, and the discharging table is located on one side of the left-right sliding unit for discharging; the up-down moving unit for discharging is arranged on the left-right sliding unit for discharging, and the discharging frame gripping unit is arranged on the up-down moving unit for discharging; The controller is electrically connected to the left-right sliding unit for discharging, the up-down moving unit for discharging, and the discharging frame gripping unit.

7. The single-sided negative ion dust collector according to claim 6, wherein, The blanking frame gripping unit includes a blanking connecting piece, a blanking fixing piece, a blanking vacuum adapter, a plurality of blanking vacuum suction cups, and a blanking vacuum pressure gauge; the blanking vacuum suction cups are arranged on the blanking fixing piece, the blanking vacuum adapter is respectively connected to each of the blanking vacuum suction cups, the blanking fixing piece is connected to the blanking up-and-down moving unit through the blanking connecting piece, the blanking vacuum pressure gauge is connected to the blanking vacuum adapter, the blanking vacuum pressure gauge is used to test the vacuum degree, and the controller is electrically connected to the blanking vacuum pressure gauge.

8. The negative ion single-sided dust collector according to claim 1, characterized in that, A roller brush and a rotating motor are provided on the plasma blower, the roller brush is arranged at the air outlet of the plasma blower, and the bottom of the roller brush contacts the transmission mechanism, and the rotating motor is connected to the roller brush.