Production auxiliary device for assembling wall prefabricated part

Abstract

The utility model discloses an auxiliary production device for assembled wall prefabricated parts, which comprises a workbench, a pipe fitting conveying device and a pipe fitting cutting device are arranged on the workbench, and the pipe fitting conveying device is located at the left end of the pipe fitting cutting device; the pipe fitting cutting device comprises a transverse displacement adjusting seat, a middle connecting seat, a vertical adjusting seat and a cutting assembly, the transverse displacement adjusting seat is connected with the workbench through a fastener, and a lower bottom plate of the vertical adjusting seat is connected with the middle connecting seat arranged on the upper surface of the transverse displacement adjusting seat; through the automatic conveying device and the cutting device, the manual operation time is shortened, the labor intensity is reduced, and the production efficiency is greatly improved; precise assemblies such as the lead screw assembly and the linear sliding rail are adopted, the accuracy of the cutting position is ensured, and the product quality is improved.

Description

Technical Field

[0001] This application relates to the technical field of wall material pipe fitting cutting, and specifically to a production auxiliary device for assembling wall prefabricated components. Background Art

[0002] In the production process of precast wall components, the cutting of pipe fittings is a key link. There are many problems with traditional manual cutting methods, such as low cutting accuracy, low production efficiency, high labor intensity, and many safety hazards. To overcome these shortcomings and improve production efficiency and product quality, traditional manual cutting methods are difficult to ensure the accuracy of each cut. Especially when dealing with a large number of pipe fittings, errors are likely to occur, resulting in unstable finished product quality; manual operation takes a long time, especially when the cutting position and angle need to be frequently adjusted, the production efficiency is greatly reduced. Manual operation is not only time-consuming but also laborious. Especially for relatively heavy pipe fittings, multiple handling and adjustment are required, increasing the labor intensity of workers. Summary of the Invention

[0003] The technical problem to be solved by this application is to overcome the existing defects and provide a production auxiliary device for assembling wall prefabricated components, which can effectively solve the problems in the background art.

[0004] To achieve the above purpose, this application provides the following technical solution: A production auxiliary device for assembling wall prefabricated components, including a workbench. A pipe fitting conveying device and a pipe fitting cutting device are arranged on the workbench. The pipe fitting conveying device is located at the left end of the pipe fitting cutting device. The pipe fitting cutting device includes a horizontal displacement adjustment seat, an intermediate connection seat, a vertical adjustment seat, and a cutting assembly. The horizontal displacement adjustment seat is connected to the workbench through fasteners. The lower bottom plate of the vertical adjustment seat is connected to the intermediate connection seat arranged on the upper surface of the horizontal displacement adjustment seat. A rotating assembly for driving the vertical adjustment seat to rotate is arranged on the intermediate connection seat. The installation side plate on the vertical adjustment seat is connected to the cutting assembly. A pipe pressing group is arranged on one side of the pipe fitting cutting assembly.

[0005] As a preferred technical solution of this application, the horizontal displacement adjustment seat includes a lead screw assembly, a linear slide rail, and a guiding support plate. The moving group of the lead screw assembly is connected to the lower surface of the guiding support plate. The linear slide rail is located on both sides of the lead screw assembly, and the sliders thereon are connected to both sides of the lower surface of the guiding support plate.

[0006] As a preferred technical solution of this application, the intermediate connection seat includes a cylinder mounting frame, an intermediate adapter seat, and a driving cylinder. A driving cylinder is arranged on the cylinder mounting frame, and the telescopic end of the driving cylinder is connected to the intermediate adapter seat.

[0007] As a preferred technical solution of the present application, the vertical adjustment seat includes a lower bottom plate, a vertical support frame, a vertical adjustment cylinder, and a mounting side plate. The upper surface of the lower bottom plate is provided with a vertical support frame. The upper end of the vertical support frame is provided with a vertical adjustment cylinder. The telescopic end of the vertical adjustment cylinder (13) is provided with a mounting side plate, and the mounting side plate is connected to a sliding guide rail provided on the vertical support frame.

[0008] As a preferred technical solution of the present application, the pipe pressing group includes a pipe support frame, a pipe pressing cylinder, and a lower pressing plate. The pipe support frame is located below the lower pressing plate, and the telescopic end of the pipe pressing cylinder is connected to the lower pressing plate.

[0009] As a preferred technical solution of the present application, the pipe fitting conveying device includes a support guide plate, a driving group, a roller group, and a support pad. The upper end of the support guide plate is slidably provided with a support pad. A driving group is provided between the support guide plates. The moving end of the driving group is connected to the support pad. The pipe pressing group is provided on the support pad, and the roller group is located on one side of the upper end of the support guide plate.

[0010] Compared with the prior art: Through the automated conveying device and cutting device in the present application, the time and labor intensity of manual operation are reduced, and the production efficiency is greatly improved; Precision components such as lead screw assemblies and linear slide rails are used to ensure the accuracy of the cutting position and improve the quality of the product; At the same time, the combined use of the vertical adjustment seat and the intermediate connection seat can flexibly adjust the cutting angle and height to adapt to different needs and ensure the accuracy of the cutting position; Through the horizontal and vertical adjustment seats, the cutting position and angle can be flexibly adjusted to adapt to pipe fittings of different sizes and shapes, improving the work efficiency. Description of the Drawings

[0011] Figure 1 Structural schematic of the present application Figure 1 ;

[0012] Figure 2 Front view of the present application;

[0013] Figure 3 Structural schematic of the present application Figure 2 ;

[0014] Figure 4 Partial structural schematic diagram of the present application;

[0015] Figure 5 For Figure 4 Enlarged structural schematic diagram at position A in

[0016] Figure 6 For Figure 3 Enlarged structural schematic diagram at position B in

[0017] In the figure: 1 workbench, 2 pipe conveying device, 21 support guide plate, 22 drive group, 23 roller group, 24 bracket backing plate, 3 pipe cutting device, 31 lateral displacement adjustment seat, 32 intermediate connection seat, 33 vertical adjustment seat, 34 cutting assembly, 5 linear slide rail, 6 lead screw assembly, 7 guiding support plate, 8 cylinder mounting bracket, 9 intermediate adapter seat, 10 drive cylinder, 11 lower base plate, 12 vertical support frame, 13 vertical adjustment cylinder, 14 mounting side plate, 4 pipe pressing group, 41 pipe support frame, 42 pipe pressing cylinder, 43 lower pressing plate. Detailed implementation manner

[0018] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application (for the convenience of description and understanding, the upper part is described as the upper part below). All other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application. Figure 2 above is described as the upper part).

[0019] Please refer to Figures 1-6 , the present application provides a technical solution: a production auxiliary device for assembling wall prefabricated parts, including a workbench 1, a pipe conveying device 2 and a pipe cutting device 3 are arranged on the workbench 1, and the pipe conveying device 2 is located at the left end of the pipe cutting device 3.

[0020] The workbench 1 is the basic platform of the entire device, providing stable support to ensure the normal operation and precise operation of each component. The pipe conveying device 2 conveys the pipes to be cut from the inlet to the cutting position, ensuring the stability and accuracy of the pipes during the conveying process. The pipe cutting device 3 is used to receive the pipes sent from the conveying device and perform cutting, and ensure the cutting quality and efficiency.

[0021] The pipe cutting device 3 includes a lateral displacement adjustment seat 31, an intermediate connection seat 32, a vertical adjustment seat 33 and a cutting assembly 34. The lateral displacement adjustment seat 31 is connected to the workbench 1 through fasteners. The lower base plate 11 of the vertical adjustment seat 33 is connected to the intermediate connection seat 32 arranged on the upper surface of the lateral displacement adjustment seat 31. A rotating assembly for driving the vertical adjustment seat 33 to rotate is arranged on the intermediate connection seat 32. The mounting side plate 14 on the vertical adjustment seat 33 is connected to the cutting assembly 34.

[0022] The horizontal displacement adjustment base 31 is installed on the workbench 1 and fixed by fasteners to achieve precise movement of the cutting assembly 34 in the horizontal direction, ensuring the accuracy of the cutting position. The intermediate connecting base 32 is installed on the upper surface of the horizontal displacement adjustment base 31 and connects the vertical adjustment base 33, providing structural support for the vertical adjustment base 33 and realizing the rotation function of the vertical adjustment base 33 to adapt to cutting requirements at different angles. The vertical adjustment base 33 realizes the adjustment of the cutting assembly 34 in the vertical direction to adapt to cutting requirements at different heights. The cutting assembly 34 precisely cuts the pipe fittings to ensure the cutting quality and efficiency.

[0023] The pipe fitting cutting device 3 reduces the time and labor intensity of manual operation through automatic adjustment and cutting, greatly improving the production efficiency; adopts precision components such as the lead screw assembly 6 and linear slide rail 5 to ensure the accuracy of the cutting position and improve the product quality. The combined use of the vertical adjustment base 33 and the intermediate connecting base 32 can flexibly adjust the cutting angle and height to adapt to different requirements; through the horizontal and vertical adjustment bases 33, the cutting position and angle can be flexibly adjusted to adapt to pipe fittings of different sizes and shapes.

[0024] A pipe pressing group 4 is arranged on one side of the pipe fitting cutting assembly 34.

[0025] The pipe pressing group 4 works in cooperation with the cutting assembly 34 to fix the pipe fittings during the cutting process. The pipe pressing group 4 ensures the stable fixation of the pipe fittings during the cutting process, avoiding cutting errors caused by the movement of the pipe fittings. The design of the pipe pressing group 4 can adapt to pipe fittings of different diameters and shapes to ensure stability during the cutting process. The pipe pressing group 4 ensures the stable fixation of the pipe fittings during the cutting process, reducing the risk of accidents.

[0026] When the pipe fitting reaches the cutting position, the pipe pressing cylinder 42 is started to make the lower pressing plate 43 fix the pipe fitting on the pipe supporting frame 41 to ensure stability during the cutting process. The cooperation between the pipe supporting frame 41 and the lower pressing plate 43 ensures that the pipe fitting will not move or deform during the cutting process.

[0027] Furthermore, the horizontal displacement adjustment base 31 includes a lead screw assembly 6, a linear slide rail 5, and a guiding support plate 7. The moving group of the lead screw assembly 6 is connected to the lower surface of the guiding support plate 7, and the linear slide rail 5 is located on both sides of the lead screw assembly 6, and the sliders thereon are connected to both sides of the lower surface of the guiding support plate 7.

[0028] The lead screw assembly 6 drives the rotation of the lead screw through a motor to achieve precise movement of the horizontal displacement adjustment base 31. The linear slide rail 5 provides a stable horizontal movement track to ensure straightness and stability during the movement process. The guiding support plate 7 connects the lead screw assembly 6 and the linear slide rail 5 to ensure the stability and accuracy of the horizontal displacement adjustment base 31.

[0029] Furthermore, the intermediate connection base 32 includes a cylinder mounting bracket 8, an intermediate adapter base 9, and a driving cylinder 10. The driving cylinder 10 is arranged on the cylinder mounting bracket 8, and the telescopic end of the driving cylinder 10 is connected to the intermediate adapter base 9.

[0030] Furthermore, the vertical adjustment base 33 includes a lower base plate 11, a vertical support frame 12, a vertical adjustment cylinder 13, and a mounting side plate 14. The vertical support frame 12 is arranged on the upper surface of the lower base plate 11, the vertical adjustment cylinder 13 is arranged at the upper end of the vertical support frame 12, the telescopic end of the vertical adjustment cylinder (13) is provided with the mounting side plate 14, and the mounting side plate 14 is connected to the sliding guide rail arranged on the vertical support frame 12.

[0031] The lower base plate 11 provides the base of the vertical adjustment base 33 to ensure its stable connection to the intermediate connection base 32. The vertical support frame 12 provides vertical support to ensure the stability of the cutting assembly 34. The sliding guide rail is used to guide the up and down movement of the mounting side plate 14 to ensure the smoothness and stability of the movement. The vertical adjustment cylinder 13 adjusts the height of the cutting assembly 34 through telescopic action to meet the cutting requirements at different heights. The mounting side plate 14 provides the mounting platform for the cutting assembly 34 to ensure its stable installation on the vertical support frame 12.

[0032] Furthermore, the pipe pressing group 4 includes a pipe supporting frame 41, a pipe pressing cylinder 42, and a lower pressing plate 43. The pipe supporting frame 41 is located below the lower pressing plate 43, and the telescopic end of the pipe pressing cylinder 42 is connected to the lower pressing plate 43.

[0033] The pipe supporting frame 41 supports the pipe to be cut to ensure the stability and correct position of the pipe during the cutting process, and is used to fix the position of the pipe to prevent the pipe from moving during the cutting process. The pipe pressing cylinder 42 drives the lower pressing plate 43 to move downward through air pressure to fix the pipe on the pipe supporting frame 41. The lower pressing plate 43 moves downward under the drive of the pipe pressing cylinder 42 to press the pipe tightly on the pipe supporting frame 41 to ensure the stability during the cutting process.

[0034] Furthermore, the pipe conveying device 2 includes a support guide plate 21, a driving group 22, a roller group 23, and a bracket backing plate 24. The bracket backing plate 24 is slidably arranged at the upper end of the support guide plate 21. The driving group 22 is arranged between the support guide plates 21, the moving end of the driving group 22 is connected to the bracket backing plate 24, the pipe pressing group 4 is arranged on the bracket backing plate 24, and the roller group 23 is located at one side of the upper end of the support guide plate 21.

[0035] The supporting guide plate 21 provides a stable conveying path to ensure that the pipe fittings will not deviate from the track during the conveying process. The driving group 22 is installed between the supporting guide plates 21. Through a power source such as a motor, it drives the bracket backing plate 24 to move along the supporting guide plate 21 to achieve the automatic conveying of the pipe fittings. The roller group 23 reduces the friction of the pipe fittings and enables the pipe fittings to move more smoothly.

[0036] During use: Place the pipe fitting to be cut on the bracket backing plate 24 of the pipe fitting conveying device 2 and press it tightly through the pipe pressing group 4; Start the pipe pressing cylinder 42 to fix the pipe fitting on the pipe holding frame 41 with the lower pressing plate 43 to ensure the stability during the cutting process. Start the driving group 22 to make the bracket backing plate 24 move along the supporting guide plate 21 and convey the pipe fitting to the cutting position. Under the action of the roller group 23, the transfer smoothness of the pipe fitting is improved. When it is necessary to adjust the horizontal position, start the motor of the lead screw assembly 6, and drive the horizontal displacement adjusting seat 31 to move along the linear slide rail 5 through the rotation of the lead screw to adjust the position of the cutting assembly 34 in the horizontal direction. When it is necessary to adjust the vertical position, start the vertical adjusting cylinder 13 to adjust the height of the cutting assembly 34 in the vertical direction to ensure the accuracy of the cutting position. When it is necessary to adjust the cutting angle: Start the driving cylinder 10, and adjust the rotation angle of the vertical adjusting seat 33 through the rotation of the intermediate adapter seat 9 to meet the cutting requirements at different angles. When the pipe fitting reaches the set position, start the power system of the cutting assembly 34, adjust the cutting speed and strength as needed, and perform precise cutting. After the cutting is completed, the pipe pressing group 4 resets to release the pipe fitting, and the pipe fitting conveying device 2 continues to work to convey the next pipe fitting to the cutting position, and repeat the above steps.

[0037] Although the embodiments of the present application have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present application. The scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A production auxiliary device for assembling wall prefabricated components, comprising a workbench (1), wherein a pipe fitting conveying device (2) and a pipe fitting cutting device (3) are arranged on the workbench (1), and the pipe fitting conveying device (2) is located at the left end of the pipe fitting cutting device (3), and is characterized in that: The pipe fitting cutting device (3) includes a lateral displacement adjustment base (31), an intermediate connection base (32), a vertical adjustment base (33) and a cutting assembly (34). The lateral displacement adjustment base (31) is connected to the workbench (1) through fasteners. The lower base plate (11) of the vertical adjustment base (33) is connected to the intermediate connection base (32) provided on the upper surface of the lateral displacement adjustment base (31). A rotating assembly for driving the vertical adjustment base (33) to rotate is provided on the intermediate connection base (32). The mounting side plate (14) on the vertical adjustment base (33) is connected to the cutting assembly (34). A pipe pressing group (4) is arranged on one side of the cutting assembly (34).

2. The production auxiliary device for assembling wall prefabricated parts according to claim 1, characterized in that: The lateral displacement adjustment base (31) includes a lead screw assembly (6), a linear slide rail (5) and a guiding support plate (7). The moving group of the lead screw assembly (6) is connected to the lower surface of the guiding support plate (7). The linear slide rail (5) is located on both sides of the lead screw assembly (6), and the sliders thereon are connected to both sides of the lower surface of the guiding support plate (7).

3. The production auxiliary device for assembling wall prefabricated parts according to claim 1, characterized in that: The intermediate connection base (32) includes a cylinder mounting frame (8), an intermediate adapter base (9) and a driving cylinder (10). The driving cylinder (10) is arranged on the cylinder mounting frame (8), and the telescopic end of the driving cylinder (10) is connected to the intermediate adapter base (9).

4. A production auxiliary device for assembling wall prefabricated parts according to claim 1, characterized in that: The vertical adjustment base (33) includes a lower base plate (11), a vertical support frame (12), a vertical adjustment cylinder (13) and a mounting side plate (14). The vertical support frame (12) is arranged on the upper surface of the lower base plate (11). The vertical adjustment cylinder (13) is arranged at the upper end of the vertical support frame (12). The telescopic end of the vertical adjustment cylinder (13) is provided with the mounting side plate (14). The mounting side plate (14) is connected to the sliding guide rail arranged on the vertical support frame (12).

5. The production auxiliary device for assembling wall prefabricated parts according to claim 1, characterized in that: The pipe pressing group (4) includes a pipe supporting frame (41), a pipe pressing cylinder (42) and a lower pressing plate (43). The pipe supporting frame (41) is located below the lower pressing plate (43). The telescopic end of the pipe pressing cylinder (42) is connected to the lower pressing plate (43).

6. The production auxiliary device for assembling wall prefabricated parts according to claim 1, wherein: The pipe fitting conveying device (2) includes a supporting guide plate (21), a driving group (22), a roller group (23) and a support plate (24). The support plate (24) is slidably arranged at the upper end of the supporting guide plate (21). The driving group (22) is arranged between the supporting guide plates (21). The moving end of the driving group (22) is connected to the support plate (24). The pipe pressing group (4) is arranged on the support plate (24). The roller group (23) is located on one side of the upper end of the supporting guide plate (21).

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