Multi-station welding machine combined box for shipyard

Abstract

The utility model discloses a multi-station welding machine combination box for shipyards, which comprises a box body, the interior of the box body is divided into an upper layer space and a lower layer space, a plurality of wire feeders are placed in the upper layer space, a plurality of welding machines are placed in the lower layer space, and the wire feeders correspond to the welding machines in the vertical direction; each welding machine is installed on the bottom face of the box body through a guide support and can slide along the guide support, the two ends of the bottom of each welding machine are fixed through a welding machine fixing support, and the welding machine fixing supports are detachably connected with the bottom face of the box body. The multi-station welding machine combination box for the shipyard has the advantages that a plurality of welding machines and matched equipment can be placed, the branch gas flow can be conveniently and accurately adjusted, each welding machine can be quickly disassembled from and assembled into the welding machine combination box, and the layout is reasonable.

Description

Technical Field

[0001] The utility model relates to the technical field of welding, in particular to a multi-station welding machine combination box for shipyards. Background Art

[0002] The statements herein only provide the background art related to the utility model and do not necessarily constitute the prior art.

[0003] Welding machines are widely used in the shipbuilding industry. Shipyards need to use a large number of welding machines for welding operations during shipbuilding and ship repair. With the increasing demand for the functions of the welding machine combination box in shipyards, the following problems gradually emerge in the traditional welding machine combination box:

[0004] 1. Only multiple welding machines are placed in the welding machine combination box, and there is no reserved storage position for the supporting welding equipment. Instead, all the supporting equipment is placed separately in another storage box, resulting in a messy layout. Before welding operations, welders need to re-arrange and then connect all the supporting equipment such as wire feeder + cable assembly + welding torch + grounding wire used with multiple welding machines to the corresponding positions, and the preparation work is cumbersome, time-consuming and laborious.

[0005] 2. Shipyards mostly use a total gas source distribution device to supply the shielding gas required for welding. The shielding gas is branched after entering from the total inlet end and then enters each welding torch for welding operations. Some products do not have a gas flow meter installed in the branch, so welders cannot adjust the branch gas flow during welding operations. And some products have installed a gas flow meter, but the gas flow meter is not correctly installed and fixed, resulting in inaccurate readings. Both of the above situations will directly or indirectly affect welding, resulting in unsightly or unqualified welds.

[0006] 3. Some combination boxes only place multiple welding machines inside the box without fixing them. When lifting or forklifting the entire set of equipment, the welding machines will move inside the combination box, posing certain safety hazards. And some combination boxes have fixed multiple welding machines inside the box, but there is no guiding and positioning structure inside the box, so it is impossible to quickly remove and quickly install each welding machine from inside the welding machine combination box during maintenance. Summary of the Utility Model

[0007] In order to solve at least one of the problems existing in the above-mentioned traditional welding machine combination box, the purpose of the embodiment of the utility model is to provide a multi-station welding machine combination box for shipyards, which has the advantages of being able to place multiple welding machines and supporting equipment, facilitating accurate adjustment of the branch gas flow, realizing quick removal and quick installation of each welding machine from inside the welding machine combination box, and having a reasonable layout.

[0008] In order to achieve the above purpose, the utility model is realized by the following technical solutions:

[0009] In a first aspect, an embodiment of the present utility model provides a multi-station welding machine combination box for a shipyard, which includes a box body. The box body is divided into upper and lower two-layer spaces. Among them, multiple wire feeders are placed in the upper space, and multiple welding machines are placed in the lower space. The wire feeders and the welding machines correspond to each other in the vertical direction. Each welding machine is installed on the bottom surface of the box body through a guiding bracket. The welding machine can slide along the guiding bracket. Both ends of the bottom of the welding machine are fixed through a welding machine fixing bracket. The welding machine fixing bracket is detachably connected to the bottom surface of the box body.

[0010] As a further technical solution, a hanging wire rack column is provided in front of the right side of each wire feeder. A hanging wire rack is provided on each hanging wire rack column for coiling a cable assembly, a welding torch, and a grounding wire.

[0011] As a further technical solution, a distribution box is provided on the left side of the upper space. A main switch and branch switches are provided in the distribution box. A toolbox is provided on the left side of the lower space. Safety helmets, work clothes, and tools are stored in the toolbox.

[0012] As a further technical solution, a main air inlet joint is provided on the left side of the outside of the distribution box. A main air inlet end quick socket is installed at the outer end of the main air inlet joint for connecting a quick plug on the main air inlet pipe. Through the cooperation of the quick socket and the quick plug, the main air inlet end can be quickly disassembled and assembled.

[0013] As a further technical solution, an air pipe is installed at the inner end of the main air inlet joint. The air pipe is connected to the air inlet end of a gas distribution device. The air outlet end of the gas distribution device is divided into multiple paths according to the number of welding machines. A quick socket for the air outlet end is installed on each path. The gas flowmeter is installed on the quick socket for the air outlet end through a quick plug.

[0014] As a further technical solution, a left front door, a right front door, a left rear door, and a right rear door are provided on the box body. A ventilation window is provided on each door body. Among them, the ventilation windows on the left front door and the right front door serve as air outlet openings for ventilation and heat dissipation of the welding machine, and the ventilation windows on the left rear door and the right rear door serve as air inlet openings for ventilation and heat dissipation of the welding machine.

[0015] As a further technical solution, the top cover on the box body adopts a structure with a high middle and low ends on both sides. Lifting lugs are also provided on the left and right sides of the top cover.

[0016] As a further technical solution, multiple groups of guiding brackets are provided. One welding machine is placed between each group of guiding brackets.

[0017] As a further technical solution, a limiting notch is provided on the bottom feet of the welding machine. A lug is provided at one end of the welding machine fixing bracket. The lug cooperates with the limiting notch provided on the bottom feet of the welding machine. The other end of the welding machine fixing bracket is connected and fixed to the bottom plate of the box body through a bolt.

[0018] As a further technical solution, the bottom of the box body is provided with bottom corners, and a hook is provided at the rear side of the box body, and the hook can rotate 180°.

[0019] The beneficial effects of the above-mentioned embodiments of the present invention are as follows:

[0020] 1. The interior of the box body is partitioned to have installation and storage spaces for a welding machine, a wire feeder, a cable assembly, a welding torch, a grounding wire, etc. respectively. The layout is reasonable and all of them are correctly connected to each other. During welding operations, only the required supporting equipment needs to be taken out for use, and after the welding operations are completed, only the supporting equipment needs to be stored inside the box body. There is no need for frequent disassembly and assembly between them;

[0021] 2. A general inlet end quick socket is installed outside the rear side of the box body, which is connected to the inlet end of the gas distribution device through a section of air pipe. The outlet end of the gas distribution device is divided into multiple paths according to the number of welding machines, and a gas flow meter is installed and fixed in a quick-insert form for each path, which is convenient for the welder to adjust the gas flow rate of each path and at the same time meets the requirement of the welder for quick replacement of the gas flow meter;

[0022] 3. A guiding and positioning structure is provided at the bottom inside the box body. When the welding machine fails and needs to be repaired, only one bolt needs to be disassembled to pull out the welding machine from the front or rear of the box body, realizing the quick removal and quick installation of each welding machine from inside the welding machine combination box. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The attached drawings forming a part of this specification are used to provide a further understanding of the present invention. The schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation to the present invention.

[0024] Figure 1 It is a first-perspective structural three-dimensional schematic diagram of the welding machine combination box of the present invention;

[0025] Figure 2 It is a first-perspective structural three-dimensional schematic diagram of the welding machine combination box of the present invention after removing all peripheral plates, hinges, door locks and bolts;

[0026] Figure 3 It is a front view of the welding machine combination box of the present invention after removing the front and rear door panels, hinges, door locks and bolts;

[0027] Figure 4 It is a second-perspective structural three-dimensional schematic diagram of the welding machine combination box of the present invention;

[0028] Figure 5 It is a second-perspective structural three-dimensional schematic diagram of the welding machine combination box of the present invention after removing all peripheral plates, hinges, door locks and bolts;

[0029] Figure 6 Schematic diagram of the flow direction of the shielding gas inside the welding machine combination box of the present utility model;

[0030] Figure 7 Stereo schematic diagram of the structure for quickly removing and quickly loading each welding machine from inside the welding machine combination box of the present utility model Figure 1 ;

[0031] Figure 8 Stereo schematic diagram of the structure for quickly removing and quickly loading each welding machine from inside the welding machine combination box of the present utility model Figure 2 ;

[0032] In the figure: 10, steel structure frame; 10-1, bottom steel structure; 10-2, middle steel structure; 10-3, top steel structure; 10-4, four-corner columns; 10-4-1, bottom feet; 10-5, wire-hanging frame columns; 10-6, wire-hanging frame; 10-7, bottom plate; 10-8, guiding bracket; 10-9, middle layer plate; 10-10, distribution box; 10-10-1, total air inlet joint; 10-11, tool box; 10-12, left side plate; 10-13, right side plate; 10-14, rear side plate; 10-15, hook; 20, left front door; 20-1, left front ventilation window; 20-2, wire trough opening; 30, right front door; 30-1, right front ventilation window; 40, left rear door; 40-1, left rear ventilation window; 50, right rear door; 50-1, right rear ventilation window; 60, distribution box door; 70, tool box door; 80, top cover; 90, lifting lug; 100, first cable waterproof clamping joint; 110, second cable waterproof clamping joint; 120, total air inlet end quick socket; 130, gas distribution device; 140, air outlet end quick socket; 150, gas flow meter; 160, welding machine fixing bracket; 160-1, lug; 160-2, fixing hole.

[0033] The distances or dimensions between each part are exaggerated for showing the positions of each part, and the schematic diagram is only for illustration. Detailed implementation mode

[0034] It should be noted that the following detailed description is exemplary and is intended to provide further illustration of the present utility model. Unless otherwise specified, all technical and scientific terms used in the present utility model have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present utility model belongs.

[0035] Embodiment 1

[0036] In a typical implementation mode of the present utility model, as Figures 1 - 6As shown in the figure, a multi-station welding machine combination box for a shipyard is provided, which includes a box body. The box body is divided into upper and lower two-layer spaces. Among them, multiple wire feeders are placed in the upper space, and multiple welding machines are placed in the lower space. The wire feeders and the welding machines correspond to each other in the vertical direction. Each welding machine is installed on the bottom surface of the box body through a guiding bracket 10-8. The welding machine can slide along the guiding bracket 10-8, and both ends of the bottom of the welding machine are fixed through a welding machine fixing bracket 160. The welding machine fixing bracket 160 is detachably connected to the bottom surface of the box body.

[0037] Specifically, the box body is welded by a steel structure frame 10. The steel structure frame 10 includes a bottom steel structure 10-1, a middle steel structure 10-2, a top steel structure 10-3, four-corner columns 10-4, a wire-hanging rack column 10-5, a wire-hanging rack 10-6, a bottom plate 10-7, a guiding bracket 10-8, a middle layer plate 10-9, a distribution box 10-10, a tool box 10-11, a left side plate 10-12, a right side plate 10-13, a rear side plate 10-14, a hook 10-15, etc. Each component is welded to each other, and the overall strength is high.

[0038] The middle steel structure 10-2 and the middle layer plate 10-9 divide the entire box body into upper and lower two layers. A distribution box 10-10 is provided on the left side of the upper space inside the box body, and a main switch and branch switches are provided inside, which can realize the independent power supply start-stop control of each welding machine. The right side of the upper space inside the box body is used to place multiple wire feeders. A wire-hanging rack column 10-5 is provided in front of the right side of each wire feeder. The wire-hanging rack column 10-5 is connected between the middle steel structure 10-2 and the top steel structure 10-3. A wire-hanging rack 10-6 is provided on each wire-hanging rack column 10-5, which is used for coiling cable assemblies, welding torches, grounding wires, etc. A tool box 10-11 is provided on the left side of the lower layer of the steel structure frame 10, which can be used to store safety helmets, work clothes and tools, etc. The right side of the lower layer of the steel structure frame 10 is used to place multiple welding machines.

[0039] At the bottom of the four-corner columns 10-4, that is, at the bottom of the box body, there are feet 10-4-1. The space between the feet 10-4-1 and the bottom surface of the bottom steel structure 10-1 can be used as the insertion space for a forklift. The left side plate 10-12, the right side plate 10-13 and the rear side plate 10-14 seal all the remaining exposed areas around the entire steel structure frame 10 to ensure the overall protection effect. There is a hook 10-15 on the rear side of the box body. The hook 10-15 can rotate 180°, which is convenient for coiling the main power cable and the main air pipe.

[0040] In this embodiment, a left front door 20, a right front door 30, a left rear door 40 and a right rear door 50 are provided on the box body. A ventilation window is provided on each door body. Among them, the ventilation windows on the left front door 20 and the right front door 30 serve as the air outlet for the ventilation and heat dissipation of the welding machine, and the ventilation windows on the left rear door 40 and the right rear door 50 serve as the air inlet for the ventilation and heat dissipation of the welding machine.

[0041] Specifically, the left front door 20, the right front door 30, the left rear door 40, the right rear door 50, the distribution box door 60 and the toolbox door 70 are all hinged to the four-corner columns 10-4 through detachable hinges. Bolts and panel locks are provided on the door panels to enable normal locking of all the door panels. A left front ventilation window 20-1 is provided on the left front door 20, and a right front ventilation window 30-1 is provided on the right front door 30. The front ventilation windows serve as the air outlets for the ventilation and heat dissipation of the welding machine; a left rear ventilation window 40-1 is provided on the left rear door 40, and a right rear ventilation window 50-1 is provided on the right rear door 50. The rear ventilation windows serve as the air inlets for the ventilation and heat dissipation of the welding machine. Of course, it can be understood that the positions of the air outlets and air inlets can be arranged in other specific forms according to the actual situation. Wire trough openings 20-2 are provided at the bottoms of the left front door 20 and the right front door 30, and the laying of the cable assembly is not affected even when the left front door 20 and the right front door 30 are closed.

[0042] In this embodiment, the top cover 80 on the box body adopts a structure with a high middle and low ends at both sides, so that rainwater and the like can slide off the top cover in time, preventing serious corrosion of the top cover 80 caused by long-term stagnation. Lifting lugs 90 are symmetrically provided on the left and right sides of the top cover 80 to meet the lifting requirements of the shipyard.

[0043] A first cable waterproof clamping joint 100 is installed on the left side of the distribution box 10-10 for clamping the main power supply line. A plurality of second cable waterproof clamping joints 110 are installed on the rear side of the distribution box 10-10 for clamping the power supply lines of a plurality of welding machines. A main air inlet joint 10-10-1 is further provided on the left side of the distribution box 10-10. A main air inlet end quick socket 120 is installed at the outer end of the main air inlet joint 10-10-1 for connecting the quick plug on the main air inlet pipe. Through the cooperation of the quick socket and the quick plug, the requirements of the welder for quick disassembly and assembly of the main air inlet end are met; an air pipe is installed at the inner end of the main air inlet joint 10-10-1, and this air pipe is connected to the air inlet end of the gas distribution device 130. The air outlet end of the gas distribution device 130 is divided into multiple paths according to the number of welding machines, and a quick socket 140 for the air outlet end is installed on each path. A quick plug is provided on the gas flow meter 150, and the gas flow meter 150 is installed on the quick socket 140 for the air outlet end in a quick plugging manner. The setting of the gas flow meter 150 facilitates the welder to adjust the gas flow rate of each path and at the same time meets the requirements of the welder for quick replacement of the gas flow meter 150.

[0044] As Figures 7 - 8As shown in the figure, multiple groups of guiding brackets 10-8 are provided on the right bottom plate 10-7 of the lower layer of the steel structure frame 10. A welding machine is placed between each group of guiding brackets 10-8. A limiting notch is provided on the bottom feet of the welding machine. One end of the welding machine fixing bracket 160 is provided with a lug 160-1, and the lug 160-1 cooperates with the limiting notch provided on the bottom feet of the welding machine. The other end of the welding machine fixing bracket 160 is provided with a fixing hole 160-2. The fixing hole 160-2 on the welding machine fixing bracket 160 is aligned with the welding nut on the lower side of the bottom plate 10-7. Each welding machine is fixedly connected to the bottom plate 10-7 through a bolt at the front and back respectively. Through the above structural form, each group of guiding brackets 10-8 limits the displacement of the welding machine in the X direction, and the bottom plate 10-7 and a pair of front and back welding machine fixing brackets 160 limit the displacement of the welding machine in the Y direction and the Z direction.

[0045] When the welding machine fails and needs to be repaired, the welding machine can be pulled out from the inside of the box from the front and back directions. When it is necessary to pull out the welding machine from the front side of the box, only the front bolt needs to be removed and the front welding machine fixing bracket 160 can be taken off to pull out the welding machine from the front side of the box; after the repair is completed, the welding machine is placed on the bottom plate 10-7 and pushed into the box along the guiding brackets 10-8 until the limiting notch provided on the rear bottom feet of the welding machine cooperates with and is stuck by the lug 160-1 on the rear welding machine fixing bracket 160, and then the lug 160-1 on the front welding machine fixing bracket 160 is inserted into the limiting notch provided on the front bottom feet of the welding machine and the front welding machine fixing bracket 160 is installed and fixed, realizing the rapid removal and rapid installation of each welding machine from the inside of the welding machine combination box; similarly, when it is necessary to pull out the welding machine from the rear side of the box for repair, the operation method is the same as above and will not be elaborated here.

[0046] The above are only the preferred embodiments of the present invention and are not used to limit the present invention. For those skilled in the art, the present invention can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A multi-station welding machine combination box for shipyards, characterized in that, It includes a box body, and the interior of the box body is divided into upper and lower two-layer spaces. Among them, multiple wire feeders are placed in the upper space, and multiple welding machines are placed in the lower space. The wire feeders and the welding machines are corresponding in the vertical direction; each welding machine is installed on the bottom surface of the box body through a guiding bracket, and the welding machine can slide along the guiding bracket. The two ends of the bottom of the welding machine are fixed through a welding machine fixing bracket, and the welding machine fixing bracket is detachably connected to the bottom surface of the box body.

2. The multi-station welder combination box for shipyards according to claim 1, characterized in that A hanging wire rack column is provided in front of the right side of each wire feeder, and a hanging wire rack is provided on each hanging wire rack column for coiling the cable assembly, welding torch, and grounding wire.

3. The multi-station welder combination box for shipyards according to claim 1, characterized in that A distribution box is provided on the left side of the upper space, and a main switch and branch switches are provided in the distribution box; a tool box is provided on the left side of the lower space, and safety helmets, work clothes, and tools are stored in the tool box.

4. The multi-station welder combination box for shipyards according to claim 3, characterized in that, A main air inlet joint is provided on the left outer side of the distribution box, and a main air inlet end quick socket is installed at the outer end of the main air inlet joint for connecting the quick plug on the main air inlet pipe. Through the cooperation of the quick socket and the quick plug, the main air inlet end can be quickly disassembled and assembled.

5. The multi-station welder combination box for shipyards according to claim 4, characterized in that, An air pipe is installed at the inner end of the main air inlet joint, and the air pipe is connected to the air inlet end of the gas distribution device. The air outlet end of the gas distribution device is divided into multiple paths according to the number of welding machines, and a quick socket is installed on each path. The gas flow meter is installed on the quick socket at the air outlet end through a quick plug.

6. The multi-station welder combination box for shipyards according to claim 1, characterized in that, Left front door, right front door, left rear door, and right rear door are provided on the box body, and ventilation windows are provided on each door body. Among them, the ventilation windows on the left front door and the right front door serve as the air outlet for the ventilation and heat dissipation of the welding machine, and the ventilation windows on the left rear door and the right rear door serve as the air inlet for the ventilation and heat dissipation of the welding machine.

7. The multi-station welding machine combination box for shipyards according to claim 1, characterized in that, The top cover on the box body adopts a structure with a high middle and low ends on both sides, and lifting lugs are also provided on the left and right sides of the top cover.

8. The multi-station welder combination box for shipyards according to claim 1, wherein Multiple groups of guiding brackets are provided, and one welding machine is placed between each group of guiding brackets.

9. The multi-station welder combination box for shipyards according to claim 1, wherein A limiting notch is provided on the bottom feet of the welding machine, and a lug is provided at one end of the welding machine fixing bracket. The lug cooperates with the limiting notch provided on the bottom feet of the welding machine, and the other end of the welding machine fixing bracket is connected and fixed to the bottom plate of the box body through bolts.

10. The multi-station welder combination box for shipyards according to claim 1, wherein Bottom corners are provided at the bottom of the box body, and a hook is provided at the rear side of the box body, and the hook can rotate 180°.

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