Automatic lock magnet belt blanking machine

Abstract

The utility model relates to the technical field of machine manufacturing, and discloses an automatic locking magnet belt blanking machine which comprises a rack, a rotating assembly is arranged at the top of the rack and used for automatically completing installation of all magnets in one working cycle, a vibration disc is arranged on one side of the rack, a feeding pipe is arranged on one side of the vibration disc, and a discharging pipe is arranged on the other side of the vibration disc. A supporting plate is fixedly connected to one side of the top of the rack, two connecting rods are fixedly connected to the top of the supporting plate, a mechanical arm blanking part is fixedly connected to the tops of the connecting rods, a stepping motor is fixedly connected to one side of the mechanical arm blanking part, a first air cylinder is arranged on the rear side of the mechanical arm blanking part, and the first air cylinder is fixedly connected to the top of the rack. According to the utility model, the turntable multi-station automatic magnet locking belt blanking machine has an automatic feeding and blanking function, and can automatically complete the installation of all magnets at one time.

Description

Technical Field

[0001] The utility model relates to the technical field of machinery manufacturing, in particular to an automatic magnet locking and blanking machine. Background Art

[0002] Magnet locking refers to the process of fixing or installing a magnet at a specified position on a product. During the manufacturing or assembly process, the magnet is firmly embedded or adhered to a certain part to ensure that it does not move or fall off during the use of the product.

[0003] The magnet locking mechanism includes a storage device, which is a container for storing magnets. The magnet locking mechanism includes a manual fixture, which is a device for fixing the product. The magnet locking mechanism further includes a cylinder-driven mounting head. The mounting head driven by the cylinder can press the magnet into the specified position in the product.

[0004] Traditional magnet locking methods are generally manual installation and semi-automatic magnet locking mechanisms. These methods have low production efficiency, and the time required to lock a single product is huge, which also greatly increases the cost. Therefore, an automatic magnet locking and blanking machine is proposed to solve the above problems. Content of the Utility Model

[0005] In order to make up for the above deficiencies, the utility model provides an automatic magnet locking and blanking machine, aiming to improve the problems of large time and cost for locking a single product in the prior art.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] An automatic magnet locking and blanking machine includes a frame. A rotating assembly is arranged at the top of the frame, and the rotating assembly is used to automatically complete the installation of all magnets in one working cycle. A vibrating disk is arranged on one side of the frame, and a feeding pipe is arranged on one side of the vibrating disk. One side of the top of the frame is fixedly connected with a support plate, two connecting rods are fixedly connected to the top of the support plate, a robot blanking is fixedly connected to the top of the connecting rods, a stepping motor is fixedly connected to one side of the robot blanking, and a cylinder I is arranged at the rear of the robot blanking. The cylinder I is fixedly connected to the top of the frame.

[0008] As a further description of the above technical solution:

[0009] The rotating assembly includes a turntable. The bottom of the turntable is rotatably connected to the top of the frame, and a cylinder II is arranged on the top of the turntable.

[0010] As a further description of the above technical solution:

[0011] A plurality of uniformly distributed wheels are fixedly connected to the bottom of the frame.

[0012] As a further description of the above technical solution:

[0013] A slide rail is fixedly connected to the rear side of the top of the frame. A cylinder three is fixedly connected to the front side of the slide rail. A slider is fixedly connected to the bottom end of the cylinder three. The rear side of the slider is slidably connected to the front side of the slide rail;

[0014] As a further description of the above technical solution:

[0015] A cylinder four is provided at the top of the frame;

[0016] As a further description of the above technical solution:

[0017] A heat dissipation fan is fixedly connected to the front side of the frame. Two chassis doors are rotatably connected to one side of the frame;

[0018] As a further description of the above technical solution:

[0019] A fixing frame is provided on one side of the frame. The top of the fixing frame is fixedly connected to the bottom of the vibrating bowl;

[0020] As a further description of the above technical solution:

[0021] A plurality of uniformly distributed support rods one are fixedly connected to the bottom of the fixing frame. A plurality of uniformly distributed support rods two are fixedly connected to the bottom of the frame.

[0022] The present utility model has the following beneficial effects:

[0023] 1. In the present utility model, through the automatic feeding and discharging functions, the entire production process from feeding, positioning, locking magnets to discharging is completely automated, reducing the need for manual intervention, improving production efficiency, and making the equipment operation more simple and efficient, thus having significant advantages in mass production.

[0024] 2. In the present utility model, the turntable multi-station automatic magnet locking and discharging machine can automatically complete the installation of all magnets in one working cycle. By reducing multiple cycles and operation steps, the overall assembly cycle of the product is effectively shortened, further improving the operation efficiency of the production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 is a three-dimensional schematic diagram of an automatic magnet locking and discharging machine proposed by the present utility model;

[0026] Figure 2 is a structural schematic diagram of the chassis door of an automatic magnet locking and discharging machine proposed by the present utility model;

[0027] Figure 3Schematic structural diagram of the turntable of an automatic magnet-locking tape blanking machine proposed by the present utility model;

[0028] Figure 4 Schematic structural diagram of the vibrating bowl of an automatic magnet-locking tape blanking machine proposed by the present utility model.

[0029] Legend:

[0030] 1. Frame; 2. Vibrating bowl; 3. Feeding pipe; 4. Support plate; 5. Connecting rod; 6. Manipulator blanking; 7. Stepper motor; 8. Cylinder 1; 9. Turntable; 10. Cylinder 2; 11. Wheel; 12. Slide rail; 13. Cylinder 3; 14. Slide block; 15. Cylinder 4; 16. Cooling fan; 17. Fixed frame; 18. Support rod 1; 19. Support rod 2; 20. Cabinet door. Specific implementation manners

[0031] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0032] Refer to Figure 1 - Figure 4, An embodiment provided by the present utility model: An automatic locking magnet belt blanking machine, comprising a frame 1, a vibrating disk 2 is arranged on one side of the frame 1, a feeding pipe 3 is arranged on one side of the vibrating disk 2, a support plate 4 is fixedly connected to one side of the top of the frame 1, two connecting rods 5 are fixedly connected to the top of the support plate 4, a robotic arm blanking 6 is fixedly connected to the top of the connecting rods 5, a stepping motor 7 is fixedly connected to one side of the robotic arm blanking 6, and a first cylinder 8 is arranged at the rear of the robotic arm blanking 6, and the first cylinder 8 is fixedly connected to the top of the frame 1. The frame 1 is the basic structure of the whole machine, providing stable support and an installation platform for fixing and connecting other components, and maintaining the stability and structural integrity of the whole machine. The vibrating disk 2 is used to automatically arrange small parts or products to be assembled in an orderly manner and feed them into the feeding pipe 3 to achieve the function of automatic feeding. The feeding pipe 3 is used to convey the products or parts in the vibrating disk 2 to the designated position to ensure that the products smoothly enter the subsequent processing steps. The support plate 4 is used to support the connecting rods 5, the connecting rods 5 are used to fix the robotic arm blanking 6, and the robotic arm blanking 6 is used to achieve the function of automatic blanking to ensure that the products with installed magnets can be accurately removed from the turntable 9 and sent to the blanking area. The stepping motor 7 provides precise driving force for the robotic arm blanking 6 to control the movement and positioning of the robotic arm to ensure the accuracy and stability of the blanking process. The first cylinder 8 provides the driving force for the linear movement of the robotic arm blanking 6 to help the robotic arm achieve the actions of grasping and placing products.

[0033] Refer to Figure 1 , Figure 3 and Figure 4, a rotating assembly is provided at the top of the frame 1. The rotating assembly is used to automatically complete the installation of all magnets in one working cycle. The rotating assembly includes a turntable 9. The bottom of the turntable 9 is rotatably connected to the top of the frame 1. A second cylinder 10 is provided at the top of the turntable 9. A plurality of uniformly distributed wheels 11 are fixedly connected to the bottom of the frame 1. A slide rail 12 is fixedly connected to the rear side of the top of the frame 1. A third cylinder 13 is fixedly connected to the front side of the slide rail 12. The bottom end of the third cylinder 13 is fixedly connected to a slider 14. The rear side of the slider 14 is slidably connected to the front side of the slide rail 12. A fourth cylinder 15 is provided at the top of the frame 1. A cooling fan 16 is fixedly connected to the front side of the frame 1. Two chassis doors 20 are rotatably connected to one side of the frame 1. A fixing frame 17 is provided on one side of the frame 1. The top of the fixing frame 17 is fixedly connected to the bottom of the vibrating bowl 2. A plurality of uniformly distributed first support rods 18 are fixedly connected to the bottom of the fixing frame 17. A plurality of uniformly distributed second support rods 19 are fixedly connected to the bottom of the frame 1. The turntable 9 is used to sequentially move the products to different stations, so that the magnets can be sequentially installed at different stations. The second cylinder 10 is used to drive the mechanisms related to the magnet installation to ensure that the magnets can be accurately installed on the products. The wheels 11 facilitate the movement and position adjustment of the entire machine, increasing the flexibility and portability of the equipment. The slide rail 12 is used to guide the movement of the slider 14 to ensure the smoothness and accuracy of the relevant components during the sliding process. The third cylinder 13 is used to drive the slider 14 to perform a linear motion to achieve precise positioning and transfer of the products or other components. The slider 14 is used to carry and transfer the products or other workpieces to achieve accurate positioning operations. The fourth cylinder 15 is used to increase the automation function and operation range of the machine. The cooling fan 16 is used to provide cooling for the electronic components or motors inside the machine to prevent overheating and ensure the stable operation of the machine. The fixing frame 17 is used to fix the vibrating bowl 2 to ensure the stability of the vibrating bowl 2 during the feeding process and avoid position deviation or instability caused by vibration. The first support rods 18 are used to provide additional support and stability to ensure that the fixing frame 17 and the vibrating bowl 2 remain stable during the operation. The second support rods 19 are used to enhance the overall support capacity of the frame 1, improve the stability of the machine, and prevent the equipment from tilting or moving due to gravity or the forces during the operation. The chassis doors 20 facilitate the operation and maintenance of the machine by the operators, such as inspection or part replacement, and at the same time protect the internal components of the machine from the external environment when closed.

[0034] Working principle: The vibrating bowl 2 automatically arranges the bulk product parts in an oriented manner and then conveys them to the initial station of the rotating assembly through the feeding pipe 3. The turntable 9 in the rotating assembly can drive the product to rotate by rotation. The slider 14 is driven to move by the third cylinder 13. The movement of the slider 14 can ensure the accurate positioning and fixation of the product at each station. When the product reaches the station for installing the magnet, the second cylinder 10 drives the relevant device to accurately install the magnet at the specified position. All magnet installations can be completed in one working cycle, significantly improving the production efficiency. After the installation is completed, the robot unloading 6 takes out the product from the turntable 9 and moves it to the specified unloading position under the push of the first cylinder 8. The entire operation is coordinated by the PLC control system to ensure the synchronization and precise execution of each step. The cooling fan 16 ensures the stability and safety of the equipment during long-term operation, thus realizing an efficient and stable fully automatic magnet locking and unloading process.

[0035] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An automatic magnet belt blanking machine, comprising a frame (1), characterized in that: A rotating component is provided at the top of the frame (1), and the rotating component is used to automatically complete the installation of all magnets in one working cycle. A vibrating disk (2) is provided on one side of the frame (1), and a feed pipe (3) is provided on one side of the vibrating disk (2). A support plate (4) is fixedly connected to one side of the top of the frame (1), two connecting rods (5) are fixedly connected to the top of the support plate (4), a robot unloading device (6) is fixedly connected to the top of the connecting rods (5), a stepping motor (7) is fixedly connected to one side of the robot unloading device (6), and a first cylinder (8) is provided at the rear of the robot unloading device (6). The first cylinder (8) is fixedly connected to the top of the frame (1).

2. The automatic lock magnet tape blanking machine according to claim 1, wherein: The rotating component includes a turntable (9), and the bottom of the turntable (9) is rotatably connected to the top of the frame (1). A second cylinder (10) is provided on the top of the turntable (9).

3. An automatic lock magnet belt blanking machine according to claim 1, characterized in that: A plurality of uniformly distributed wheels (11) are fixedly connected to the bottom of the frame (1).

4. An automatic locking magnet belt blanking machine according to claim 1, characterized in that: A slide rail (12) is fixedly connected to the rear side of the top of the frame (1), a third cylinder (13) is fixedly connected to the front side of the slide rail (12), a slider (14) is fixedly connected to the bottom end of the third cylinder (13), and the rear side of the slider (14) is slidably connected to the front side of the slide rail (12).

5. An automatic locking magnet belt blanking machine according to claim 1, characterized in that: A fourth cylinder (15) is provided on the top of the frame (1).

6. The automatic lock magnet tape blanking machine according to claim 1, characterized in that: A cooling fan (16) is fixedly connected to the front side of the frame (1), and two cabinet doors (20) are rotatably connected to one side of the frame (1).

7. An automatic lock magnet belt blanking machine according to claim 1, characterized in that: A fixing frame (17) is provided on one side of the frame (1), and the top of the fixing frame (17) is fixedly connected to the bottom of the vibrating disk (2).

8. An automatic lock magnet belt blanking machine according to claim 7, characterized in that: A plurality of uniformly distributed first support rods (18) are fixedly connected to the bottom of the fixing frame (17), and a plurality of uniformly distributed second support rods (19) are fixedly connected to the bottom of the frame (1).

Images