High-rigidity five-direction blade aligning fixing structure

By introducing weak connection blocks and flexible connection plates into the five-way tooling instrument, the problem of insufficient rigidity of the blade structure is solved, high rigidity connection and safety improvement are achieved, and the stable operation of the machine tool is ensured.

CN223114747UActive Publication Date: 2025-07-18FOSHAN QIDU INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422122935.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-07-18
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The blade structure of the existing five-way tool adapter cannot provide sufficient rigidity due to size limitations, which leads to loosening, affecting measurement accuracy and safety.

Method used

The design of weak connection blocks and flexible connection sheets is adopted to achieve a stable connection between the blade and the sensor by inducing a broken connection. Combining high-rigid metal materials and flexible connection sheets, it provides excellent connection rigidity and cushioning performance.

Benefits of technology

It effectively avoids loosening of the blade and impact flying out, improves the safety and stability of machine tool operation and ensures measurement accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high rigidity five-direction setting blade fixing structure which comprises a setting gauge, a setting blade body, a weak connecting block and a flexible connecting piece, one end of the setting gauge is provided with a sensor connecting end, the bottom end of the setting blade body is provided with an external thread, the weak connecting block comprises a sensor connecting part and a setting blade connecting part, and the sensor connecting part is connected with the setting blade connecting part. An induced fracture connecting part is arranged between the sensor connecting part and the opposite blade connecting part, and the sensor connecting part and the opposite blade connecting part are connected through the induced fracture connecting part; a first through hole is formed in the sensor connecting part, threaded grooves are formed in the sensor connecting end and the blade aligning connecting part, and one end of the weak connecting block penetrates through the first through hole of the sensor connecting part through a bolt and is connected with the threaded groove of the sensor connecting end in a fastened mode. And the other end of the weak connecting block is fastened and connected with the thread groove of the blade aligning connecting part through the external thread at the bottom of the blade aligning body.
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Description

Technical Field

[0001] The utility model belongs to the technical field of five-way tool setting gauges, and particularly relates to a high-rigidity five-way tool setting blade fixing structure. Background Technique

[0002] A five-way tool setting gauge is a contact type tool setting gauge used on a machine tool to automatically measure tool parameters. When the tool on the machine tool touches the tool setting blade of the five-way tool setting gauge, a tool setting signal will be generated, thereby judging the length and diameter of the tool. When measuring the diameter, the tool will be rotated to touch the cylindrical side of the tool setting blade for measurement. Since the number of cutting edges of a general machine tool tool is 1 to 4, during the rotation process, the tool setting blade will be continuously impacted. When measuring a tool with a large diameter, the linear velocity of the tool tip will be very large.

[0003] The existing method is based on Figure 1 As shown, when the tool touches from the side direction of the tool setting blade, a large force needs to be provided by the screw to ensure that the tool setting blade does not rotate. In actual products, due to product size problems, it cannot be designed as a large-size structure or use large screws to ensure high rigidity. This causes the tool setting blade to be prone to loosening and cannot effectively avoid the situation of lever-amplified impact force, thereby affecting its normal use.

[0004] In view of the problems in the related art, no effective solution has been proposed yet. Content of the Utility Model

[0005] To achieve the above object, the utility model provides the following technical solution: a high-rigidity five-way tool setting blade fixing structure, including a tool setting gauge, a tool setting blade body, a weak connection block and a flexible connection piece. One end of the tool setting gauge is provided with a sensor connection end, the bottom end of the tool setting blade body is provided with an external thread, the weak connection block includes a sensor connection part and a tool setting blade connection part, an induced fracture connection part is arranged between the sensor connection part and the tool setting blade connection part, and the sensor connection part and the tool setting blade connection part are connected through the induced fracture connection part;

[0006] A first through hole is opened inside the sensor connection part, thread grooves are opened inside both the sensor connection end and the tool setting blade connection part. One end of the weak connection block is tightly connected through a bolt passing through the first through hole of the sensor connection part and the thread groove of the sensor connection end, and the other end of the weak connection block is tightly connected through the external thread at the bottom of the tool setting blade body and the thread groove of the tool setting blade connection part. One end of the flexible connection piece is connected to the sensor connection end, and the other end of the flexible connection piece is connected to the tool setting blade body.

[0007] As a preferred technical solution of the utility model, the thickness of the sensor connection end of the weak connection block is smaller than the thickness of the tool setting blade connection part.

[0008] As a preferred technical solution of the present utility model, second perforations are provided at both ends of the flexible connection piece, a pressing block is fixed to the bottom of the counter blade body, one end of the flexible connection piece is sleeved on the base of the connection end of the tool setting instrument sensor through the second perforation, and is pressed by the sensor connection part of the weak connection block, and the other end of the flexible connection piece is sleeved on the outside of the counter blade body, and is pressed on the counter blade connection end of the weak connection block through the pressing block on the counter blade body.

[0009] As a preferred technical solution of the present utility model, the sensor connection part, the counter blade connection part and the induced fracture connection part of the weak connection block are of an integrally formed structure.

[0010] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0011] The present utility model has excellent connection rigidity and effectively solves the problem of easy loosening of the connection of the existing structure. In the case of an error in the operation of the machine tool, the design of the weak connection block can protect the tool setting instrument sensor, and at the same time ensure that the counter blade will not fly out due to impact, thus avoiding the loss of the counter blade caused by impact, and significantly improving the safety and stability of the machine tool operation. Description of the Drawings

[0012] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. Together with the embodiments of the present utility model, they are used to explain the present utility model and do not constitute a limitation to the present utility model. In the drawings:

[0013] Figure 1 is a schematic diagram of the fixed structure of the counter blade of the existing tool setting instrument;

[0014] Figure 2 is a schematic diagram of the structure of the present utility model;

[0015] Figure 3 is a schematic diagram of the structure of the weak connection block in the present utility model;

[0016] Figure 4 is a schematic diagram of the structure of the flexible connection piece in the present utility model;

[0017] In the figure: 1, tool setting instrument; 2, counter blade body; 3, weak connection block; 4, flexible connection piece; 5, connection end of the sensor; 6, external thread; 7, sensor connection part; 8, counter blade connection part; 9, induced fracture connection part; 10, first perforation; 11, thread groove; 12, second perforation; 13, pressing block. Detailed Embodiments

[0018] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model. Embodiment

[0019] Please refer to Figures 1-4 , the present utility model provides the following technical solutions: A five-way blade fixing structure with high rigidity, including a tool setter 1, a tool blade body 2, a weak connection block 3, and a flexible connection piece 4. Specifically, one end of the tool setter 1 is equipped with a sensor connection end 5, and the bottom of the tool blade body 2 is provided with an external thread 6. The weak connection block 3, as the core connection component, is composed of a sensor connection part 7 and a tool blade connection part 8, and the connection between them is realized through an induced fracture connection part 9, ensuring that induced fracture can occur under specific circumstances to ensure the stability and safety of the structure.

[0020] Inside the sensor connection part 7, a first through hole 10 is designed to facilitate the penetration and fixation of bolts. At the same time, thread grooves 11 are provided inside both the sensor connection end 5 and the tool blade connection part 8 to facilitate cooperation with bolts to achieve a tight connection. One end of the weak connection block 3 is tightly connected to the sensor connection end 5 of the tool setter 1 by bolts sequentially passing through the first through hole 10 of the sensor connection part 7 and the thread groove 11 of the sensor connection end 5; the other end is firmly connected to the tool blade body 2 by the cooperation of the external thread 6 at the bottom of the tool blade body 2 and the thread groove 11 of the tool blade connection part 8. The flexible connection piece 4, as a connection bridge, has one end connected to the sensor connection end 5 and the other end connected to the tool blade body 2, providing the necessary flexibility and buffering for the entire structure to ensure stability and accuracy in various working states.

[0021] In order to ensure that the connection path of the tool blade body 2 is long enough and to facilitate the connection to the sensor connection end 5 of the tool setter 1, in this embodiment, as a preferred technical solution of the present utility model, the thickness of the sensor connection end 5 of the weak connection block 3 is less than the thickness of the tool blade connection part 8.

[0022] In order to facilitate the connection of both ends of the flexible connecting piece 4, in this embodiment, as a preferred technical solution of the present invention, second through holes 12 are provided at both ends of the flexible connecting piece 4. A pressing block 13 is fixed to the bottom of the blade body 2. One end of the flexible connecting piece 4 is sleeved on the base of the sensor connecting end 5 of the tool setter 1 through the second through hole 12 at one end and is pressed by the sensor connecting portion 7 of the weak connecting block 3. The other end of the flexible connecting piece 4 is sleeved on the outside of the blade body 2 through the second through hole 12 at the other end and is pressed by the pressing block 13 on the blade body 2 against the blade connecting end of the weak connecting block 3.

[0023] In order to ensure the overall structural strength, in this embodiment, as a preferred technical solution of the present invention, the sensor connecting portion 7, the blade connecting portion 8, and the induced fracture connecting portion 9 of the weak connecting block 3 are of an integrally formed structure.

[0024] In summary, by means of the above technical solution of the present invention, the lower end of the blade body 2 is connected to the blade connecting portion 8 at one end of the weak connecting block 3 through the external thread 6. The weak connecting block 3 is then connected and fastened to the sensor connecting end 5 of the tool setter 1 through a bolt. During use, since the connection between the weak connecting block 3 and the sensor connecting end 5 is a set of closely attached surfaces fixed by bolts, loosening will not occur.

[0025] The material of the weak connecting block 3 is selected as a metal with high hardness and good rigidity, and a small-sized induced fracture connecting portion 9 structure is designed in the middle. The fracture force of this small-sized induced fracture connecting portion 9 structure is much smaller than the destructive force that damages the structure of the sensor connecting end 5. When, during use, due to an error of the machine tool or the operator, the tool quickly impacts the blade body 2, the induced fracture connecting portion 9 will directly break. Due to the function of the flexible connecting piece 4, the broken blade body 2 will not be knocked flying, which is convenient for the operator to replace the weak connecting block 3 and reuse it.

[0026] Finally, it should be noted that in the present invention, unless otherwise clearly specified and limited, terms such as "installation", "setting", "connection", "fixation", "rotation connection", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. It can be the communication inside two components or the interaction relationship between two components. Unless otherwise clearly limited, for those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0027] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A high-rigidity five-way blade fixing structure, characterized in that: It includes a tool setting gauge (1), a tool blade body (2), a weak connection block (3) and a flexible connection piece (4). One end of the tool setting gauge (1) is provided with a sensor connection end (5). The bottom end of the tool blade body (2) is provided with an external thread (6). The weak connection block (3) includes a sensor connection part (7) and a tool blade connection part (8). An induced fracture connection part (9) is arranged between the sensor connection part (7) and the tool blade connection part (8). The sensor connection part (7) and the tool blade connection part (8) are connected through the induced fracture connection part (9). A first through hole (10) is formed inside the sensor connection part (7). Thread grooves (11) are formed inside both the sensor connection end (5) and the tool blade connection part (8). One end of the weak connection block (3) is tightly connected by a bolt passing through the first through hole (10) of the sensor connection part (7) and the thread groove (11) of the sensor connection end (5). The other end of the weak connection block (3) is tightly connected by the external thread (6) at the bottom of the tool blade body (2) and the thread groove (11) of the tool blade connection part (8). One end of the flexible connection piece (4) is connected to the sensor connection end (5), and the other end of the flexible connection piece (4) is connected to the tool blade body (2).

2. The five-way blade fixing structure with high rigidity according to claim 1, characterized in that: The thickness of the sensor connection end (5) of the weak connection block (3) is less than the thickness of the tool blade connection part (8).

3. A five-way blade fixing structure with high rigidity according to claim 1, characterized in that: Second through holes (12) are formed at both ends of the flexible connection piece (4). A pressing block (13) is fixed at the bottom of the tool blade body (2). One end of the flexible connection piece (4) is sleeved on the base of the sensor connection end (5) of the tool setting gauge (1) through the second through hole (12) and is pressed by the sensor connection part (7) of the weak connection block (3). The other end of the flexible connection piece (4) is sleeved on the outside of the tool blade body (2) through the second through hole (12) and is pressed on the tool blade connection end of the weak connection block (3) by the pressing block (13) on the tool blade body (2).

4. A five-way blade fixing structure with high rigidity according to claim 1, characterized in that: The sensor connection part (7), the tool blade connection part (8) and the induced fracture connection part (9) of the weak connection block (3) are of an integrally formed structure.