Maintenance tool for LED panel lamp shell

By designing clamping components and impurity cleaning structures suitable for LED panel lamp housings, the problem that existing maintenance tooling cannot adapt to different shapes and sizes is solved, stable clamping and efficient cleaning is achieved, and maintenance efficiency and safety is improved.

CN223114970UActive Publication Date: 2025-07-18中山市龙峰光电科技有限公司
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Patent Information

Application Number
CN202422037035.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-07-18
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

The existing LED panel light housing maintenance tooling lacks universal clamping components and cannot adapt to housing of different shapes and sizes, resulting in the housing shift during maintenance, affecting operating efficiency and safety.

Method used

A maintenance tool including a clamping assembly is designed. The clamping assembly consists of a first clamping plate, a cylinder, a pressure sensor and a second clamping plate. The clamping plate is driven to move through the cylinder, and the clamping force is detected by the pressure sensor, adapting to a variety of shell sizes, combining impurity cleaning holes and a discharge hopper to facilitate cleaning of impurities.

Benefits of technology

It realizes stable clamping of shells of various sizes, avoids clamping damage, improves maintenance efficiency and safety, and simplifies the impurity cleaning process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223114970U_ABST
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Abstract

The utility model relates to the technical field of LED lamp shell maintenance tools, in particular to an LED panel lamp shell maintenance tool which comprises a maintenance panel, a clamping assembly is arranged on the maintenance panel, and the clamping assembly comprises a first clamping plate and an air cylinder arranged on the rear side of the maintenance panel. First long strip plates are fixedly installed on the left side plate body and the right side plate body of the first clamping plate correspondingly, a rectangular plate is fixedly installed at the tail end of a telescopic shaft of the air cylinder, a pressure sensor is fixedly installed on the front side face of the rectangular plate, a steel plate is fixedly installed at the end of the pressure sensor, and a second clamping plate is fixedly installed on the side face of the steel plate. Clamping grooves are formed in the first clamping plate and the second clamping plate, second long strip plates are fixedly installed on the left side plate body and the right side plate body of the second clamping plate, an impurity cleaning hole is formed in the center of the maintenance panel, and an impurity discharging hopper is fixedly installed on the bottom face of the maintenance panel. According to the utility model, the clamping operation of shells with different models and sizes is facilitated, and the maintenance operation is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of LED lamp housing maintenance tools, and specifically to a maintenance tool for an LED panel lamp housing. Background Technique

[0002] With the rapid development and wide application of LED lighting technology, LED panel lights have gradually become the mainstream choice for indoor lighting due to their advantages such as high brightness, low power consumption, long lifespan, and environmental protection and energy conservation. An LED panel light usually consists of components such as a light source board, a drive circuit, a heat dissipation structure, and a housing. Among them, the housing, as an important part for protecting internal components, supporting the overall structure, and realizing light distribution, its quality and performance directly affect the overall use effect and lifespan of the LED panel light.

[0003] During actual use, the housing of the LED panel light may be damaged or malfunction due to various reasons, such as accidental collision, aging and deformation, and decline in sealing performance. These problems not only affect the lighting effect of the lamp, but may also cause damage to internal electronic components and even pose safety hazards. In order to reduce the occurrence of safety hazards, it is usually necessary to perform regular maintenance and repair operations on the LED panel light housing.

[0004] When performing maintenance and repair operations on the LED panel light housing, corresponding maintenance tools are usually required. There are many types of maintenance tools on the market, but most of them lack clamping components and cannot perform clamping operations. Although some maintenance tools are provided with clamping components, they can only clamp the LED panel light housing with a specific shape and cannot clamp housings with various different shapes and sizes. The lack of clamping will cause the housing to shift during the maintenance process. At this time, the staff still needs to use their hands to support it, which affects the efficient progress of the maintenance operation and brings inconvenience to the user. In view of this, we have proposed a maintenance tool for the LED panel light housing. Content of the Utility Model

[0005] The purpose of the utility model is to provide a maintenance tool for an LED panel light housing to solve the defects mentioned in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solutions:

[0007] Maintenance tooling for the housing of an LED panel light, including a maintenance panel, wherein a clamping assembly is provided on the maintenance panel. The clamping assembly includes a first clamping plate fixedly installed on the front side plate body of the maintenance panel and a cylinder provided at the rear side of the maintenance panel. First long plates are fixedly installed on the left and right side plate bodies of the first clamping plate. The end of the telescopic shaft of the cylinder is fixedly installed with a rectangular plate. A pressure sensor is fixedly installed on the front side surface of the rectangular plate. A steel plate is fixedly installed at the end of the pressure sensor. A second clamping plate is fixedly installed on the side surface of the steel plate. Clamping grooves are provided on both the first clamping plate and the second clamping plate. Second long plates are fixedly installed on the left and right side plate bodies of the second clamping plate. An impurity cleaning hole is provided at the central position of the maintenance panel. An impurity discharge hopper is fixedly installed on the bottom surface of the maintenance panel.

[0008] Preferably, the positions of the first clamping plate and the second clamping plate are directly opposite to each other, and the cross-section of the clamping groove is in the shape of an isosceles trapezoid.

[0009] Preferably, the lengths of the first long plate and the second long plate are 5 cm to 12 cm, and anti-slip pads are provided on the surfaces of the first long plate and the second long plate.

[0010] Preferably, the impurity discharge hopper is located directly below the impurity cleaning hole, and the plane of the bottom wall of the impurity discharge hopper is inclined downward at 45° to 60°.

[0011] Preferably, a plurality of support legs arranged in a matrix are fixedly installed at the bottom of the maintenance panel, and the height of the support legs is 90 cm to 120 cm.

[0012] Preferably, a control host is fixedly installed on the maintenance panel, a side plate is fixedly installed on the rear side surface of the maintenance panel, and the cylinder is fixedly installed on the side plate.

[0013] Preferably, a vertical plate is fixedly installed on the end plate body of the maintenance panel, and two symmetrically arranged tool placement boxes are fixedly installed on the vertical plate.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] 1. By means of the provided clamping assembly, when in use, the cylinder can be used to drive the first clamping plate to move towards the second clamping plate for clamping operation. And through the provided clamping grooves, the housings of various sizes can be clamped. The first clamping plate and the second clamping plate can be used to clamp the housing with a flat side, which is convenient to use and achieves the effect of being convenient for stable clamping.

[0016] 2. The utility model can detect the magnitude of the clamping pressure through the provided pressure sensor, avoiding the situation of clamping and breaking the outer shell. In addition, through the provided impurity cleaning holes and impurity discharge hoppers, it is also convenient to clean impurities and debris. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 is an exploded schematic diagram of the utility model;

[0019] Figure 3 is a schematic diagram of the structure of the clamping assembly of the utility model;

[0020] Figure 4 is an exploded schematic diagram of the clamping assembly of the utility model;

[0021] The meanings of the various reference numerals in the figure are as follows:

[0022] 1, maintenance panel; 10, impurity cleaning hole; 11, impurity discharge hopper; 12, support leg; 13, control host; 14, side plate; 15, vertical plate; 16, tool placement box;

[0023] 2, clamping assembly; 20, first clamping plate; 21, first long plate; 22, cylinder; 23, rectangular plate; 24, pressure sensor; 25, steel plate; 26, second clamping plate; 27, clamping groove; 28, second long plate; 29, anti-slip pad. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0025] Please refer to Figures 1 - 4, the present utility model provides a technical solution: a maintenance tool for the LED panel lamp housing, including a maintenance panel 1, on which a clamping assembly 2 is provided. The clamping assembly 2 includes a first clamping plate 20 fixedly installed on the upper surface of the front side plate body of the maintenance panel 1 and a cylinder 22 arranged at the rear side of the maintenance panel 1. On the left and right side plates of the first clamping plate 20, first long plates 21 are fixedly installed. At the end of the telescopic shaft of the cylinder 22, a rectangular plate 23 is fixedly installed. On the front side of the rectangular plate 23, a pressure sensor 24 is fixedly installed. At the end of the pressure sensor 24, a steel plate 25 is fixedly installed. On the side of the steel plate 25, a second clamping plate 26 is fixedly installed. Clamping grooves 27 are provided on both the first clamping plate 20 and the second clamping plate 26. On the left and right side plates of the second clamping plate 26, second long plates 28 are fixedly installed, realizing the clamping operation by the work of the cylinder 22, and through the provided pressure sensor 24, the clamping pressure can be detected.

[0026] In this embodiment, an impurity cleaning hole 10 is provided at the central position of the maintenance panel 1, and an impurity discharge hopper 11 is fixedly installed on the bottom surface of the maintenance panel 1. The impurity discharge hopper 11 is located directly below the impurity cleaning hole 10, and the plane of the bottom wall of the impurity discharge hopper 11 is inclined downward at an angle of 45° - 60°, facilitating the cleaning operation of impurities and debris on the maintenance panel 1 by pushing them towards the impurity cleaning hole 10.

[0027] Specifically, the positions of the first clamping plate 20 and the second clamping plate 26 are opposite to each other, and the cross-section of the clamping groove 27 is in the shape of an isosceles trapezoid, enabling the clamping operation of various shells with different sizes and shapes.

[0028] Furthermore, the lengths of the first long plate 21 and the second long plate 28 are 5 cm - 12 cm, and anti-slip pads 29 are provided on the surfaces of the first long plate 21 and the second long plate 28, realizing the clamping operation of large shells with a flat surface by using the first long plate 21 and the second long plate 28.

[0029] In addition, a plurality of support legs 12 arranged in a matrix are fixedly installed at the bottom of the maintenance panel 1, and the height of the support legs 12 is 90 cm - 120 cm, realizing stable support operation by using the support legs 12.

[0030] It is worth noting that a vertical plate 15 is fixedly installed on the end plate body of the maintenance panel 1, and two symmetrically arranged tool placement boxes 16 are fixedly installed on the vertical plate 15. The tool placement boxes 16 are used to place maintenance tools.

[0031] It should be noted that a side plate 14 is fixedly installed on the rear side of the maintenance panel 1, the air cylinder 22 is fixedly installed on the side plate 14, a control host 13 is fixedly installed on the maintenance panel 1, and a corresponding pressure threshold is set in the control host 13. When the pressure sensor 24 detects that the pressure exerted on the housing reaches the pressure threshold set in the control host 13, the control host 13 controls the air cylinder 22 to stop working, achieving the effect of controlling the extrusion pressure; moreover, the control host 13, the pressure sensor 24, and the air cylinder 22 are all existing conventional technologies and will not be elaborated here.

[0032] When the maintenance tool for the LED panel lamp housing of the present utility model is in use, the housing is placed on the maintenance panel 1, and then the air cylinder 22 is started and made to work. As the air cylinder 22 works, the telescopic shaft thereon extends to drive the second clamping plate 26 and the second long plate 28 to move, and the second clamping plate 26 and the second long plate 28 can clamp the housing on the first clamping plate 20 and the first long plate 21, completing the fixed clamping operation, and then tools are taken from the tool placement box 16 for maintenance operations.

[0033] The above shows and describes the basic principles, main features, and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only preferred examples of the present utility model and are not used to limit the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. Maintenance tool for the LED panel lamp housing, including a maintenance panel (1), characterized in that: A clamping assembly (2) is provided on the inspection panel (1). The clamping assembly (2) includes a first clamping plate (20) fixedly installed on the front side plate body of the inspection panel (1) and a cylinder (22) arranged at the rear side of the inspection panel (1). First long plates (21) are fixedly installed on the left and right side plate bodies of the first clamping plate (20). A rectangular plate (23) is fixedly installed at the end of the telescopic shaft of the cylinder (22). A pressure sensor (24) is fixedly installed on the front side surface of the rectangular plate (23). A steel plate (25) is fixedly installed at the end of the pressure sensor (24). A second clamping plate (26) is fixedly installed on the side surface of the steel plate (25). Clamping grooves (27) are provided on both the first clamping plate (20) and the second clamping plate (26). Second long plates (28) are fixedly installed on the left and right side plate bodies of the second clamping plate (26). An impurity cleaning hole (10) is provided at the central position of the inspection panel (1). An impurity discharge hopper (11) is fixedly installed on the bottom surface of the inspection panel (1).

2. The overhaul tooling for the LED panel lamp housing according to claim 1, characterized in that: The positions of the first clamping plate (20) and the second clamping plate (26) are opposite to each other, and the cross-section of the clamping groove (27) is in an isosceles trapezoid shape.

3. The overhaul tooling for the LED panel lamp housing according to claim 1, characterized in that: The lengths of the first long plate (21) and the second long plate (28) are 5 cm to 12 cm, and anti-slip pads (29) are provided on the surfaces of the first long plate (21) and the second long plate (28).

4. The overhaul tooling for the LED panel lamp housing according to claim 1, characterized in that: The impurity discharge hopper (11) is located directly below the impurity cleaning hole (10), and the plane of the bottom wall of the impurity discharge hopper (11) is inclined downward at 45° to 60°.

5. The overhaul tooling for the LED panel light housing according to claim 1, characterized in that: A plurality of support legs (12) arranged in a matrix are fixedly installed at the bottom of the inspection panel (1), and the height of the support legs (12) is 90 cm to 120 cm.

6. The overhaul tooling for the LED panel lamp housing according to claim 1, characterized in that: A control host (13) is fixedly installed on the inspection panel (1), a side plate (14) is fixedly installed on the rear side surface of the inspection panel (1), and the cylinder (22) is fixedly installed on the side plate (14).

7. The overhaul tooling for the LED panel lamp housing according to claim 1, characterized in that: A vertical plate (15) is fixedly installed on the end plate body of the inspection panel (1), and two symmetrically arranged tool placement boxes (16) are fixedly installed on the vertical plate (15).