Battery disassembling device and battery recycling system
Through the combination of the limit frame and the cutting mechanism, the structural damage and safety risks of manual disassembly of the battery bar are solved, and a more accurate and safe battery disassembly is achieved.
Patent Information
- Application Number
- CN202421868475.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-08-02
AI Technical Summary
Manually disassembling the battery bar can easily damage the battery structure, which poses a high safety risk problem.
A limit frame and a cutting mechanism are adopted. The limit frame includes a top plate and a support member. A limit slide groove is provided on the top plate. The cutting head of the cutting mechanism moves through the limit slide groove. The limit frame limits the depth of the opening of the cutting head to avoid damaging the battery cell assembly.
It improves the accuracy of the cutting process, reduces damage to the battery structure, and reduces the safety risk of manually dismantling the Ba sheet.
Smart Images

Figure CN223115067U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of battery disassembly, and in particular to a battery disassembly device and a battery recycling system. Background Art
[0002] Battery disassembly is an important process in battery recycling. At present, the battery is generally removed by manual disassembly, such as operators using scissors, diagonal pliers and other tools to manually cut or cut the welding points. However, since manual operation cannot accurately control the cutting position, it is easy to damage the battery shell or the internal structure of the battery. Improper cutting can also cause electrolyte leakage, increasing safety risks. Utility Model Content
[0003] In view of this, the embodiments of the present application provide a battery disassembly device and a battery recycling system, which are used to solve the technical problems in the related art that manual disassembly of the battery pieces easily damages the battery structure and has high safety risks.
[0004] An embodiment of the first aspect of the present application provides a battery disassembly device for disassembling battery bars, comprising: a limit frame, comprising a top plate and a support member, the top plate comprising a first surface and a second surface arranged opposite to each other, the support member being supported on the first surface, the support member being used to support the top plate and forming a working space between the support member and the first surface, and a limit slot penetrating the first surface and the second surface being provided on the top plate; a cutting mechanism, comprising a cutter head, one end of the cutter head passing through the limit slot and extending into the working space, and the cutter head being able to move in the limit slot; the limit frame being used to limit the depth of the cutter head extending into the working space, so that the cutter head does not damage the battery cell assembly when cutting the battery bar.
[0005] The battery disassembly device provided in the embodiment of the present application includes a limit frame and a cutting mechanism. The limit frame can be used to form a working space above the end cover of the battery cell. The top plate structure of the limit frame can limit the cutting depth of the cutter head of the cutting mechanism. The limit slide groove structure on the top plate can accurately guide the cutter head of the cutting mechanism to reach the specified working position, thereby avoiding the cutter head from moving randomly in the non-working area. This can ensure the accuracy of the cutting process, thereby reducing damage to the battery structure and reducing the safety risks of manual disassembly of the battery.
[0006] In some embodiments, the cutting mechanism further comprises a gripping body, which is connected to an end of the cutter head away from the working space, and the gripping body is movably held against the second surface and can drive the cutter head to move in the limiting slide groove. In the above design, the gripping body can be used to better locate the position of the cutter head and drive the cutter head to move in the limiting slide groove.
[0007] In some embodiments, one end of the support member is connected to the first surface, and the other end is provided with a mounting portion for assembling a heightening member. In the above design, the operator can add a heightening member to the support member according to application requirements, so that the limiting frame can be used with different cutting mechanisms and can flexibly match the height of the battery, thereby improving the versatility and flexibility of the battery disassembly device.
[0008] In some embodiments, the support member includes two spaced-apart support plates, and the two support plates and the first surface jointly enclose an operating space. In the above design, the two support plates and the top plate can form a stable support structure, and the operator can view the operation of the tool head through the gap between the two support plates, which is beneficial to further improving the cutting accuracy of the tool head.
[0009] In some embodiments, the support plate is perpendicular to the first surface. In the above design, the support plate and the top plate are perpendicularly arranged, which can make more effective use of the three-dimensional space and thus leave sufficient operating space for the tool head.
[0010] In some embodiments, the angle between the surface of the support plate facing the operating space and the first surface is an obtuse angle. In the above design, the limiting frame has higher stability.
[0011] In some embodiments, the two support plates are connected to both ends in the length direction of the top plate. In the above design, the support plates are arranged at the ends of the top plate, which can make more effective use of the three-dimensional space and thus leave sufficient operating space for the tool head.
[0012] In some embodiments, the support member is an adjustable support foot. In the above design, the limiting frame can be used with different cutting mechanisms and can flexibly match the height of the battery, with high versatility.
[0013] In some embodiments, the limiting frame further includes a first baffle provided on the first surface, and the first baffle and the support member jointly surround the operating space. In the above design, the first baffle reduces the exposure of the operating space, and the first baffle can effectively block waste materials and sparks, thereby improving the safety of the cutting operation.
[0014] In some embodiments, the first baffle is a transparent plate. In the above design, the operator can view the operation of the tool head through the first baffle, which is beneficial to improving the cutting accuracy of the tool head.
[0015] In some embodiments, the limiting frame further includes a second baffle movably provided on the second surface, the second baffle covers the limiting chute, and a tool passing hole for the tool head to pass through is provided on the second baffle. In the above design, the second baffle reduces the exposure of the operating space, and the second baffle can effectively block waste materials and sparks, thereby improving the safety of the cutting operation.
[0016] In some embodiments, the second baffle partially covers the limiting sliding groove and is slidably connected to the limiting sliding groove, and the cutter head can drive the second baffle to slide. In the above design, the second baffle has a smaller size and a more flexible position setting, which is also beneficial to improving the use flexibility of the cutting mechanism.
[0017] In some embodiments, the battery disassembling device further includes a dust suction device, the dust suction device includes a dust suction pipe and the dust suction pipe can extend into the working space. In the above design, the cutting scraps are extracted by the dust suction device, which can ensure that the working space is clean and avoid the accumulation of cutting scraps from affecting the cutting accuracy.
[0018] In some embodiments, the support member includes a support plate, and an installation hole for installing the dust suction pipe is provided on the support plate. In the above design, the dust suction pipe is directly fixed on the limiting frame by using the installation hole, avoiding the dust suction pipe getting out of the working space during the use of the dust suction device, and reducing the dependence on external auxiliary fixing devices.
[0019] In some embodiments, the cutting mechanism is a handheld electric milling cutter. In the above design, the handheld electric milling cutter can provide a more uniform cutting force, can perform precise cutting and correction, and has a higher cutting efficiency.
[0020] An embodiment of the second aspect of the present application provides a battery recycling system, including the battery disassembling device in the first aspect.
[0021] The battery recycling system provided by the embodiments of the present application, by improving the battery disassembling device and using the limiting frame and the cutting mechanism to jointly disassemble the tab, can reduce the risk of damage to the battery structure during the tab disassembly and improve the safety of the battery disassembly operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for use in the embodiments or the description of conventional technologies. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0023] Figure 1 is a structural schematic diagram of a battery;
[0024] Figure 2 is Figure 1 a structural schematic diagram of a battery cell in the shown battery;
[0025] Figure 3 is Figure 2 an exploded structural schematic diagram of the shown battery cell;
[0026] Figure 4It is a schematic structural diagram of a battery disassembling device provided by an embodiment of the present application;
[0027] Figure 5 It is a schematic structural diagram of a limiting frame provided by an embodiment of the present application;
[0028] Figure 6 It is a schematic diagram of the use of a battery disassembling device provided by an embodiment of the present application;
[0029] Figure 7 It is a schematic structural diagram of a limiting frame provided by another embodiment of the present application.
[0030] The meanings of the marks in the figure are as follows:
[0031] 10. Battery; 20. Battery disassembling device;
[0032] 1. Battery cell; 11. End cover; 12. Shell; 13. Electrochemical cell assembly; 14. Electrode terminal; 15. Tab; 2. Buss bar; 3. Limiting frame; 31. Top plate; 311. First surface; 312. Second surface; 32. Support member; 33. Working space; 34. Limiting chute; 35. First baffle; 36. Second baffle; 37. Knife-through hole; 38. Mounting hole; 4. Cutting mechanism; 41. Holding body; 411. Holding part; 412. Assembly surface; 42. Tool bit; 5. Dust collection device; 51. Dust collection pipe; 52. Main unit. Detailed implementation manners
[0033] The embodiments of the technical solutions of the present application will be described in detail below with reference to the accompanying drawings. The following embodiments are only used to illustrate the technical solutions of the present application more clearly, so they are only examples and cannot be used to limit the protection scope of the present application.
[0034] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which this application belongs; the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above drawings are intended to cover non-exclusive inclusion.
[0035] In the description of the embodiments of this application, technical terms such as "first" and "second" are only used to distinguish different objects and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity, specific order or primary-secondary relationship of the indicated technical features. In the description of the embodiments of this application, "a plurality" means more than two unless otherwise specifically defined.
[0036] References to "embodiments" in this specification mean that the particular features, structures, or characteristics described in connection with the embodiments can be included in at least one embodiment of the present application. The phrase appears in various places in the specification and does not necessarily refer to the same embodiment each time, nor are they independent or alternative embodiments mutually exclusive of other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0037] In the description of the embodiments of the present application, the term "and / or" is merely a description of the association relationship between associated objects, indicating that there can be three relationships. For example, A and / or B can represent: A exists alone, A and B exist simultaneously, and B exists alone. In addition, the character " / " in this text generally represents an "or" relationship between the associated objects before and after.
[0038] In the description of the embodiments of the present application, the term "plurality" refers to two or more (including two). Similarly, "multiple groups" refers to two or more groups (including two groups), and "multiple pieces" refers to two or more pieces (including two pieces).
[0039] In the description of the embodiments of the present application, the orientation or positional relationship indicated by technical terms such as "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. This is only for the convenience of describing the embodiments of the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the embodiments of the present application.
[0040] In the description of the embodiments of the present application, unless otherwise clearly specified and limited, technical terms such as "installation", "connection", "connection", "fixation", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can also be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and can be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to specific circumstances.
[0041] A bus bar is a thin sheet made of a conductive material, mainly used to connect multiple battery cells in series, parallel, or in a hybrid connection. The bus bar is generally connected to the electrode terminals of the battery cells by welding. For example, in some designs, the bus bar has through holes, and the electrode terminals of the battery cells pass through the through holes, and are welded at the edges of the through holes by laser welding, resistance welding, ultrasonic welding, etc. to form a weld structure, thereby realizing the connection and fixation of the bus bar to a single battery cell.
[0042] As the battery life cycle comes to an end, it is necessary to disassemble and recycle waste batteries. Among them, the disassembly of the tab is one of the important processes in battery recycling. Currently, the tab is generally disassembled by manual methods. For example, an operator uses tools such as scissors and diagonal pliers to manually cut or shear the weld between the battery cell and the tab. However, manual operation cannot precisely control the cutting position. When the feed amount is too large, it is easy to damage the battery case or the internal structure of the battery, and in severe cases, problems such as internal short circuit and electrolyte leakage may occur, resulting in a high safety risk.
[0043] To solve the problems of easy damage to the battery structure and high safety risk in manual tab disassembly, the embodiment of the present application provides a battery disassembly device. The battery disassembly device includes a limit frame and a cutting mechanism. The limit frame includes a top plate and a support member. The support member is disposed on the first surface of the top plate. The support member is used to support the top plate and a working space is formed between the support member and the first surface of the top plate. A limit chute is further provided on the top plate. The cutting mechanism includes a tool head. One end of the tool head passes through the limit chute and extends into the working space. The tool head can move in the limit chute. The limit frame is used to limit the depth of the tool head extending into the working space, so that the tool head does not damage the battery cell assembly when cutting the battery tab. When using the above battery disassembly device for tab disassembly operation, a working space can be formed above the end cap of the battery cell by using the limit frame, and the tool head of the cutting mechanism can be accurately guided to the designated working position by using the top plate of the limit frame and the limit chute on the top plate. By limiting the movement range and feed amount of the tool head, the accuracy of the cutting process can be improved, thereby reducing the damage to the battery structure and lowering the safety risk of manual tab disassembly.
[0044] The battery disassembly device provided by the embodiment of the present application is used to separate the battery cell and the tab, and can be used independently or integrated into an industrial-scale battery recycling processing line. The battery cell can be a secondary battery or a primary battery; it can also be a lithium-sulfur battery, a sodium-ion battery or a magnesium-ion battery, but not limited thereto. The battery cell can be in a cylindrical shape, a flat shape, a cuboid shape or other shapes, etc. The tab can be an aluminum tab or a copper tab, but not limited thereto.
[0045] For the convenience of description, the following embodiments will take a specific battery product as an example to illustrate the specific structure and usage method of the battery disassembly device provided by the embodiment of the present application.
[0046] Please refer to Figure 1 , Figure 1 which is a schematic structural diagram of a battery 10. The battery 10 includes a plurality of battery cells 1 and tabs 2. Among them, the battery cell 1 is the smallest unit that makes up the battery 10, and the tab 2 is a conductive connecting piece used to connect the battery cells 1.
[0047] Please refer to Figure 2 and Figure 3 , Figure 2It is a schematic structural diagram of a battery cell 1. Figure 3 It is Figure 2 a schematic exploded view of the battery cell 1 shown. The battery cell 1 includes an end cap 11, a housing 12, a battery core assembly 13 and other functional components.
[0048] The end cap 11 refers to a component that covers the opening of the housing 12 to isolate the internal environment of the battery cell 1 from the external environment. Optionally, the end cap 11 can be made of a material with a certain hardness and strength. In this way, the end cap 11 is not easily deformed when being squeezed or collided, enabling the battery cell 1 to have a higher structural strength. An electrode terminal 14 is provided on the end cap 11, and the electrode terminal 14 can be used to electrically connect to the battery core assembly 13 for outputting or inputting the electrical energy of the battery cell 1.
[0049] The housing 12 is a component for cooperating with the end cap 11 to form the internal environment of the battery cell 1. Among them, the formed internal environment can be used to accommodate the battery core assembly 13, the electrolyte and other components.
[0050] The battery core assembly 13 is a component in the battery cell 1 where an electrochemical reaction occurs. The battery core assembly 13 is mainly formed by winding or laminating a positive electrode sheet and a negative electrode sheet, and a separator is usually provided between the positive electrode sheet and the negative electrode sheet. The parts of the positive electrode sheet and the negative electrode sheet with active substances constitute the main body of the battery core assembly 13, and the parts of the positive electrode sheet and the negative electrode sheet without active substances respectively constitute the electrode tabs 15. During the charging and discharging process of the battery 10, the positive active substance and the negative active substance react with the electrolyte, and the electrode tabs 15 are connected to the electrode terminals 14 to form a current loop.
[0051] Please continue to refer to Figure 1 and Figure 2 , the tab 2 is arranged on the end cap 11 of the battery cell 1. A via hole can be provided on the tab 2, and the electrode terminal 14 passes through the via hole. A weld structure formed by welding is provided on the contact surface between the electrode terminal 14 and the via hole.
[0052] The following will explain the technical solutions provided in the embodiments of the present application with reference to the accompanying drawings. Figure 4 It is a schematic structural diagram of a battery disassembling device 20 provided in an embodiment of the present application. Figure 5 It is a schematic structural diagram of a limiting frame 3 provided in an embodiment of the present application. Figure 6 It is a schematic diagram of the battery disassembling device 20 cooperating with the battery 10 for use provided in an embodiment of the present application. Figure 7 It is a schematic structural diagram of the limiting frame 3 provided in another embodiment of the present application.
[0053] As Figure 5As shown in the figure, the height direction of the limit frame 3 is defined as the first direction Z, the length direction of the limit frame 3 is defined as the second direction Y, and the width direction of the limit frame 3 is defined as the third direction X. The length direction is greater than or equal to the width direction.
[0054] An embodiment of the present application provides a battery disassembling device 20 for disassembling battery tabs 2. Please refer to Figure 4 and Figure 5 , the battery disassembling device 20 includes a limit frame 3 and a cutting mechanism 4. The limit frame 3 includes a top plate 31 and a support member 32. The top plate 31 includes a first surface 311 and a second surface 312 which are oppositely arranged. The support member 32 is connected to the first surface 311. The support member 32 is used to support the top plate 31 and a working space 33 is formed between the support member 32 and the first surface 311. The top plate 31 is provided with a limit chute 34 penetrating through the first surface 311 and the second surface 312. The cutting mechanism 4 includes a cutter head 42. One end of the cutter head 42 passes through the limit chute 34 and extends into the working space 33. The cutter head 42 can move in the limit chute 34. The limit frame 3 is used to limit the depth of the cutter head 42 extending into the working space 33 so that the cutter head 42 does not damage the battery cell assembly 13 when cutting the battery tab 2.
[0055] The limit frame 3 is used to support the cutting mechanism 4, and position and limit the working range of the cutting mechanism 4. The limit frame 3 is designed with insulation. The top plate 31 is used to provide support for the cutting mechanism 4. The top plate 31 is made of a material with a certain hardness and strength so that the top plate 31 has a high structural strength and is not easily deformed or damaged when pressed. Optionally, the material of the top plate 31 can be copper, iron, aluminum, stainless steel, aluminum alloy, plastic, etc., but not limited thereto. Without limitation, the shape and size of the top plate 31 can be customized according to application requirements. For example, the top plate 31 can be designed as a rectangle, a circle or other special-shaped structures. The limit chute 34 on the top plate 31 is used for the cutter head 42 of the cutting mechanism 4 to pass through, and the limit chute 34 is also used to limit the movement range of the cutter head 42. Without limitation, the shape of the limit chute 34 can be customized according to application requirements. For example, the limit chute 34 can be designed as a strip hole, a circular hole or other special-shaped holes. The size and setting position of the limit chute 34 can be determined according to the shape and position of the weld on the battery 10 to be disassembled. The support member 32 is used to support the top plate 31, and the support member 32 can bear the weight of the top plate 31 and the cutting mechanism 4. The support member 32 and the top plate 31 can be an integral part or a split part. The working space 33 refers to the area jointly enclosed by the top plate 31 and the support member 32. The cutter head 42 of the cutting mechanism 4 needs to complete the cutting operation of the weld in the working space 33.
[0056] The cutting mechanism 4 is used to cut the weld between the battery cell 1 and the tab 2. Depending on the power source, the types of the cutting mechanism 4 include, but are not limited to, manual type, electric type, and pneumatic type. The tool head 42 is used to perform the cutting operation of the weld, and the tool head 42 includes at least a blade. The depth at which the tool head 42 extends into the working space 33, that is, the feed amount, defines the cutting depth of the tool head 42 for cutting the weld.
[0057] It should be noted that to ensure the normal use of the limit frame 3 and the cutting mechanism 4, the length of the tool head 42 in the first direction Z is generally less than the height of the limit frame 3.
[0058] Please refer to Figure 2 and Figure 6 When using the above battery disassembly device 20 to disassemble the tab 2, the limit frame 3 needs to be placed on the end cover 11 of the battery cell 1, so that the top plate 31 faces the tab 2, and the limit chute 34 faces the weld to be cut. The top plate 31, the support member 32, and the end cover 11 jointly enclose the working space 33. After setting the limit frame 3, insert the tool head 42 of the cutting mechanism 4 into the working space 33, adjust the cutting point, cutting depth, and cutting angle of the tool head 42 to complete the weld cutting operation and separate the battery cell 1 from the tab 2. It should be noted that Figure 6 the battery 10 shown in
[0059] Please refer to Figure 1 and Figure 2 The battery cell 1 has two electrode terminals 14 with different polarities, and the two electrode terminals 14 are respectively connected to different tabs 2. Without limitation, the above battery disassembly device 20 can be used to disassemble one of the tabs 2 on one battery cell 1, or to disassemble one tab 2 connected to two battery cells 1, or to disassemble two different tabs 2 on one battery cell 1.
[0060] The battery disassembly device 20 provided in the above embodiment includes a limit frame 3 and a cutting mechanism 4. The limit frame 3 can be used to form a working space 33 above the end cover 11 of the battery cell 1. The structure of the top plate 31 of the limit frame 3 can define the feed amount of the tool head 42 of the cutting mechanism 4, and the structure of the limit chute 34 on the top plate 31 can accurately guide the tool head 42 of the cutting mechanism 4 to reach the specified working position, thereby avoiding the random movement of the tool head 42 in the non-working area. This can ensure the accuracy of the cutting process, reduce the damage to the structure of the battery 10, and reduce the safety risk of manually disassembling the tab 2.
[0061] In some embodiments, please refer to Figure 4 and Figure 5, the cutting mechanism 4 further includes a holding body 41, the holding body 41 is connected to one end of the cutter head 42 away from the working space 33, and the holding body 41 is movably abutted against the second surface 312 and can drive the cutter head 42 to move in the limit chute 34.
[0062] The holding body 41 at least includes a holding portion 411 and an assembly surface 412. The holding portion 411 is for the operator to hold, and the assembly surface 412 is for installing the cutter head 42. And the assembly surface 412 can also abut against the second surface 312 of the top plate 31 to limit the insertion depth of the cutter head 42 in the working space 33. Wherein, the operator includes a robotic arm and an operator.
[0063] When the holding body 41 moves along the second surface 312, it synchronously drives the cutter head 42 to move in the limit chute 34 and the working space 33. It can be understood that the size of the limit chute 34 can limit the movement range of the holding body 41.
[0064] With the above design, the holding body 41 can be used to better position the cutter head 42 and drive the cutter head 42 to move in the limit chute 34, improving the use flexibility of the cutting mechanism 4.
[0065] It can be understood that in some other embodiments, structures such as positioning blocks can also be used to limit the position of the cutter head 42 on the limit frame 3.
[0066] In some embodiments, one end of the support member 32 is connected to the first surface 311, and the other end is provided with a mounting portion and the mounting portion is for assembling a heightening member (not shown in the figure).
[0067] The heightening member is used to raise the support member 32 and the top plate 31 in the first direction Z.
[0068] According to the different structures of the support member 32 and the heightening member, the positioning portion can be designed as structures such as a card slot, a connection hole, etc. Optionally, in a specific embodiment, the support member 32 is a support plate, the heightening member is a heightening pad, the positioning portion includes one or more connection holes, and the heightening pad is assembled to one end of the support plate away from the top plate 31 through fasteners such as bolts.
[0069] With the above design, the operator can install a heightening member on the support member 32 according to the application requirements, so that the limit frame 3 can be used with different cutting mechanisms 4 and can flexibly match the height of the battery 10, thereby improving the versatility and flexibility of the battery disassembling device 20.
[0070] In some embodiments, the heightening member is a heightening pad.
[0071] The heightening pad is generally a flat plate-like structure, and the number of heightening pads and the thickness of the heightening pads in the first direction Z can be determined according to application requirements. By increasing or decreasing or replacing heightening pads with different thicknesses, the limiting frame 3 and the cutting mechanism 4 can be in the most suitable cutting position.
[0072] With the above design, the heightening pad can provide stable and reliable support for the support member 32 and the top plate 31, and the disassembly and assembly difficulty is relatively low.
[0073] It can be understood that in some other embodiments, the heightening member can also be an adjusting bolt.
[0074] In some embodiments, please refer to Figure 4 and Figure 5 , the support member 32 includes a support plate.
[0075] The support plate is generally a flat plate with a certain thickness, and its shape and size are determined according to application requirements. The support plate is made of a material with a certain hardness and strength, so that the support plate has a relatively high structural strength and can bear the weights of the top plate 31 and the cutting mechanism 4. Optionally, the material of the support plate can be copper, iron, aluminum, stainless steel, aluminum alloy, plastic, etc., but is not limited thereto.
[0076] The support plate and the top plate 31 can be integrally provided, or the support plate and the top plate 31 can also be independent components, and the two are fixed together by welding, bolt connection, snap connection, etc.
[0077] With the above design, the limiting frame 3 has a relatively high structural strength and good load-bearing capacity, so as to be able to provide stable and reliable support for the cutting mechanism 4.
[0078] In some embodiments, please refer to Figure 4 and Figure 5 , the support member 32 includes two spaced-apart support plates, and the two support plates and the first surface 311 jointly enclose an operation space 33.
[0079] With the above design, the two support plates cooperate with the top plate 31 to form a stable support structure, and the support plates are spaced apart, so that the operator can determine the position of the weld on the battery 10 through the gap between the two support plates to adjust the position of the limiting frame 3, and can also check the operation condition of the tool head 42, which is beneficial to further improving the cutting operation accuracy of the tool head 42.
[0080] It can be understood that in some other embodiments, the support plate can surround the first surface 311 of the top plate 31 and form a closed operation space 33.
[0081] In some embodiments, please refer to Figure 4 and Figure 5, two support plates are connected to both ends of the top plate 31 in the length direction Y.
[0082] Optionally, in a specific embodiment, the top plate 31 is rectangular, the limit sliding groove 34 is a strip-shaped hole, and the limit sliding groove 34 extends along the length direction Y of the top plate 31.
[0083] In a specific application scenario, the above battery disassembly device 20 corresponds to one tab 2 and straddles two battery cells 1 connected by the tab 2. The length direction Y of the limit frame 3 is parallel to the arrangement direction of the battery cells 1, and the two support plates respectively abut against the end caps 11 of the two battery cells 1. In this way, by driving the cutter head 42 to move with the holding body 41, cutting operations can be performed at the welding points between the tab 2 and the two battery cells 1 respectively. It can be understood that the interval between the two support plates is not less than the length of the tab 2.
[0084] With the above design, the three-dimensional space can be utilized more effectively, thus leaving sufficient working space 33 for the cutter head 42.
[0085] In some embodiments, please refer to Figure 4 and Figure 5 , the support plate is vertically arranged on the first surface 311.
[0086] The included angle between the support plate and the top plate 31 is 90°, and the plane where the support plate is located is completely perpendicular to the first surface 311 of the top plate 31.
[0087] With the above design, the support plate is vertically arranged with the top plate 31, which can utilize the three-dimensional space more effectively, thus leaving sufficient working space 33 for the cutter head 42.
[0088] In some embodiments, the surface of the support plate facing the working space 33 forms an obtuse angle with the first surface 311.
[0089] The surface of the support plate facing the working space 33 can be understood as the inner surface. The support plate can be inclined in the first direction Z, and the included angle between the inner surface of the support plate and the first surface 311 of the top plate 31 is between 90° and 180°.
[0090] With the above design, the limit frame 3 has high stability.
[0091] In some embodiments, the support member 32 is an adjustable support foot (not shown in the figure).
[0092] The adjustable support foot includes a base, a telescopic rod and an adjustment knob. One end of the telescopic rod is connected to the base, and the other end is connected to the second surface 312 of the top plate 31. The adjustment knob is arranged on the telescopic rod. By rotating the adjustment knob, the length of the adjustable support foot in the first direction Z can be changed.
[0093] The number of adjustable support feet is multiple, and the multiple adjustable support feet should be arranged at intervals and avoid the movement path of the cutter head 42.
[0094] With the above design, the height of the adjustable support feet is adjustable, so that the limit frame 3 can be used with different cutting mechanisms 4 and can flexibly match the height of the battery 10, with high versatility. In addition, since the heights of the multiple adjustable support feet can be adjusted independently, the limit frame 3 can also be applied to the battery 10 products with uneven end caps 11, with strong flexibility.
[0095] It can be understood that in some other embodiments, the support member 32 can also be a support column, an adjustment bolt, etc.
[0096] In some embodiments, please refer to Figure 6 , the limit frame 3 further includes a first baffle 35 provided on the first surface 311. The first baffle 35 and the support member 32 jointly surround the working space 33.
[0097] The first baffle 35 is a flat plate or a curved plate with a certain thickness. The shape and size of the first baffle 35 can be designed according to the structures of the top plate 31 and the support member 32. Optionally, in some embodiments, the support member 32 includes a support plate, and the first baffle 35 and the support plate jointly surround the first surface 311 of the top plate 31; or, in some embodiments, the support member 32 includes multiple adjustable support feet, and the first baffle 35 can surround the first surface 311 of the top plate 31 and be arranged on the periphery of the multiple adjustable support feet.
[0098] During the weld cutting process, cutting scraps such as dust and metal fragments will be generated, and in some cases, sparks will also appear. The setting of the first baffle 35 reduces the exposure of the working space 33. The first baffle 35 can effectively block the waste and sparks, thereby improving the safety of the cutting operation.
[0099] In some embodiments, the first baffle 35 is a transparent plate.
[0100] The first baffle 35 can be made of a transparent or semi-transparent material. For example, the first baffle 35 can be an acrylic plate or a fiberglass plate, but not limited thereto.
[0101] With the above design, the first baffle 35 is designed as a visible structure, and the operator can view the operation of the cutter head 42 through the first baffle 35, which is beneficial to improving the precision of the cutting operation of the cutter head 42.
[0102] It can be understood that in some other embodiments, the top plate 31 or the support plate of the limit frame 3 can also be designed as a visible plate.
[0103] In some embodiments, please refer to Figure 6, the limiting frame 3 further includes a second baffle 36 movably arranged on the second surface 312. The second baffle 36 covers the limiting chute 34, and a tool hole 37 for the tool head 42 to pass through is arranged on the second baffle 36.
[0104] The shape and size of the second baffle 36 can be designed according to the structure of the limiting chute 34. Optionally, in a specific embodiment, the limiting chute 34 is a strip-shaped hole, and correspondingly, the second baffle 36 is a rectangular flat plate.
[0105] The connection mode between the second baffle 36 and the top plate 31 is not unique. Optionally, in some embodiments, the second baffle 36 and the top plate 31 are independently arranged, and the second baffle 36 directly covers the second surface 312 of the top plate 31; or, in some embodiments, a chute is arranged on the second surface 312 of the top plate 31, and the second baffle 36 is slidably arranged on the top plate 31 through the chute.
[0106] The shape and size of the tool hole 37 can be designed according to the structure of the tool head 42. Optionally, the tool hole 37 can be a circular hole. The cutting mechanism 4 is a holding-type device, and the second baffle 36 is movably arranged on the top plate 31. During the process of the operator moving the cutting mechanism 4, the second baffle 36 can be driven to move on the top plate 31.
[0107] During the welding seam cutting process, cutting scraps such as dust and metal fragments will be generated, and in some cases, sparks will also appear. The setting of the second baffle 36 reduces the exposure of the working space 33. The second baffle 36 can effectively block the waste materials and sparks, thereby improving the safety of the cutting operation.
[0108] In some embodiments, the second baffle 36 partially covers the limiting chute 34 and is slidably connected to the limiting chute 34, and the tool head 42 can drive the second baffle 36 to slide.
[0109] Optionally, in a specific embodiment, the limiting chute 34 is a strip-shaped hole, a chute consistent with the extending direction of the limiting chute 34 is arranged at the orifice of the limiting chute 34, the second baffle 36 is a rectangular flat plate, and the second baffle 36 is slidably arranged on the chute and covers at least part of the limiting chute 34. The tool head 42 can move along the extending direction of the limiting chute 34 and synchronously drive the second baffle 36 to move along the extending direction of the limiting chute 34.
[0110] Adopting the above design is beneficial to improving the use flexibility of the cutting mechanism 4.
[0111] It can be understood that, in some embodiments, the size of the second baffle 36 is larger than the size of the limiting chute 34, and the limiting chute 34 can be completely covered during its movement.
[0112] In some embodiments, please refer to Figure 4 andFigure 6 Moreover, the battery disassembly device 20 further includes a dust suction device 5. The dust suction device 5 includes a dust suction pipe 51, and the dust suction pipe 51 can extend into the working space 33.
[0113] The dust suction device 5 further includes a main unit 52 connected to the dust suction pipe 51. The dust suction device 5 is used to suck up the cutting scraps generated during the welding seam cutting process, and the operator can turn on the dust suction device 5 before or during the cutting operation.
[0114] With the above design, on the one hand, by using the dust suction device 5 to extract the cutting scraps, the working space 33 can be kept clean, avoiding the accumulation of cutting scraps and affecting the cutting accuracy; on the other hand, timely extraction of the cutting scraps can also prevent the scraps from splashing, thereby further reducing the safety risk.
[0115] In some embodiments, please refer to Figure 4 and Figure 6 The support member 32 includes a support plate, and an installation hole 38 for installing the dust suction pipe 51 is provided on the support plate.
[0116] The pipe orifice of the dust suction pipe 51 can extend into the working space 33 through the installation hole 38, or the pipe orifice of the dust suction pipe 51 can also be clamped in the installation hole 38.
[0117] With the above design, the dust suction pipe 51 can be directly fixed on the limiting frame 3 by using the installation hole 38, avoiding the dust suction pipe 51 disengaging from the working space 33 during the use of the dust suction device 5 and reducing the dependence on external auxiliary fixing devices.
[0118] In some embodiments, the cutting mechanism 4 is a handheld electric milling cutter.
[0119] The handheld electric milling cutter further includes a motor, and the motor can be integrated into the holding body 41. The cutter head 42 includes a cutter shaft and blades provided on the cutter shaft.
[0120] The handheld electric milling cutter can provide a more uniform cutting force, enabling precise cutting and correction, and having a higher cutting efficiency.
[0121] It can be understood that in some other embodiments, the cutting mechanism 4 can also be a pneumatic milling cutter or diagonal pliers.
[0122] An embodiment of the present application provides a battery disassembly device 20, which includes a limiting frame 3, a handheld electric milling cutter, and a dust suction device 5. The limiting frame 3 includes a top plate 31 and two support plates. The top plate 31 includes an opposite first surface 311 and a second surface 312. The two support plates are spaced and connected to the first surface 311 of the top plate 31 and are used to support the top plate 31. The two support plates and the top plate 31 together enclose an operation space 33. A limiting chute 34 penetrating the first surface 311 and the second surface 312 is further provided on the top plate 31. The handheld electric milling cutter includes a holding body 41 and a cutter head 42 connected to the holding body 41. The holding body 41 can be abutted against the second surface 312 of the top plate 31. The cutter head 42 can pass through the limiting chute 34 and extend into the operation space 33. The holding body 41 can also drive the cutter head 42 to move in the operation space 33. The dust suction device 5 includes a main unit 52 and a dust suction pipe 51 connected to the main unit 52. An installation hole 38 is provided on the support plate. The dust suction pipe 51 can be connected to the limiting frame 3 through the installation hole 38 and communicate with the operation space 33. When using the above battery disassembly device 20 for the disassembly operation of the tab 2, the limiting frame 3 can be used to form an operation space 33 above the end cap 11 of the battery cell 1, and the cutter head 42 of the cutting mechanism 4 can be accurately guided to the specified operation position by the top plate 31 of the limiting frame 3 and the limiting chute 34 on the top plate 31. By limiting the movement range and cutting depth of the cutter head 42, the accuracy of the cutting process can be improved, thereby reducing the damage to the structure of the battery 10; in addition, the dust suction device 5 can be used to timely extract the cutting debris generated during the cutting process, thereby further reducing the safety risk; in addition, the above battery disassembly device 20 has a simple structure, is easy to use, and has low labor costs and product manufacturing costs.
[0123] According to some embodiments of the present application, the present application further provides a battery recycling system, which includes the battery disassembly device 20 provided in any of the above solutions.
[0124] According to different application scenarios, the battery recycling system may further include a feeding device, a transfer device, a separator recycling device, a crushing device, but is not limited thereto.
[0125] The battery recycling system provided by the embodiment of the present application can reduce the risk of damage to the structure of the battery 10 during the disassembly of the tab 2 by improving the battery disassembly device 20, and improves the safety of the battery disassembly operation.
[0126] The above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present application, and should all be included in the protection scope of the present application.
Claims
1. A battery disassembly device for disassembling battery tabs, characterized in that Comprising: A limiting frame, including a top plate and a support member. The top plate includes a first surface and a second surface arranged oppositely. The support member is supported on the first surface and forms an operating space between the support member and the first surface. The top plate is provided with a limiting chute penetrating through the first surface and the second surface. A cutting mechanism, including a cutter head. One end of the cutter head passes through the limiting chute and extends into the operating space, and the cutter head can move within the limiting chute. The limiting frame is used to limit the depth of the cutter head extending into the operating space, so that the cutter head does not damage the battery cell assembly when cutting the battery tab.
2. The battery disassembly device according to claim 1, characterized in that, The cutting mechanism further includes a holding body. The holding body is connected to the end of the cutter head away from the operating space. The holding body is movably abutted against the second surface and can drive the cutter head to move within the limiting chute.
3. The battery disassembly device according to claim 1, characterized in that, One end of the support member is connected to the first surface, and the other end is provided with a mounting portion for assembling a heightening member.
4. The battery disassembly device according to claim 1, characterized in that, The support member includes two spaced-apart support plates. The two support plates and the first surface jointly enclose the operating space.
5. The battery disassembly device according to claim 4, characterized in that, The support plate is perpendicular to the first surface; or the angle between the surface of the support plate facing the operating space and the first surface is an obtuse angle.
6. The battery disassembly device according to claim 4, wherein The two support plates are connected to both ends of the top plate in the length direction.
7. The battery disassembly device according to claim 1, characterized in that, The support member is an adjustable support foot.
8. The battery disassembly device according to claim 1, wherein, The limiting frame further includes a first baffle provided on the first surface. The first baffle and the support member jointly surround the operating space.
9. The battery disassembly device according to claim 8, wherein The first baffle is a transparent plate.
10. The battery disassembly device according to any one of claims 1-9, characterized in that, The limiting frame further includes a second baffle movably provided on the second surface. The second baffle covers the limiting chute, and a cutter hole for the cutter head to pass through is provided on the second baffle.
11. The battery disassembly device according to claim 10, characterized in that, The second baffle partially covers the limiting chute and is slidably connected to the limiting chute. The cutter head can drive the second baffle to slide.
12. The battery disassembly device according to any one of claims 1-9, characterized in that, The battery disassembly device further includes a dust suction device. The dust suction device includes a dust suction pipe, and the dust suction pipe can extend into the operating space.
13. The battery disassembly device according to claim 12, wherein, The support member includes a support plate, and a mounting hole for mounting the dust suction pipe is provided on the support plate.
14. The battery disassembly device according to any one of claims 1-9, characterized in that, The cutting mechanism is a handheld electric milling cutter.
15. A battery recycling system, characterized in that, Including the battery disassembly device according to any one of claims 1-14.