Castable premixing device with dust recovery structure
By introducing a collection box and a collection mechanism into the castable premix device, the dust particles are recovered by using the exhaust mechanism and the collection bag, the problem of dust leakage is solved, and the environmental protection of the equipment and resource utilization efficiency are improved.
Patent Information
- Application Number
- CN202421931400.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-08-09
AI Technical Summary
The existing castable premix device has dust leakage during the mixing and transportation process, resulting in environmental pollution and safety hazards. The existing dust removal device is complex and leads to increased maintenance difficulties and dust cannot be recycled.
A castable material premix device with a dust recovery structure is designed, including a collection box, a collection mechanism and a clamping ring. By setting up a fixed ring, a clamping ring, an installation ring, a stabilizing ring and a collection cloth bag, the dust particles are sucked into the collection box by using an exhaust mechanism and intercepted by the collection cloth bag, the dust recycling and reuse is realized, and the maintenance of the mechanism is facilitated by installing a cylinder and a handle.
It realizes effective recycling of dust particles, avoids waste of resources, and simplifies the equipment maintenance process, improves the environmental protection and resource utilization efficiency of the equipment.
Smart Images

Figure CN223115528U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of mixing devices, and particularly relates to a premixing device for castable with a dust recovery structure. Background Art
[0002] A premixing device for castable is a device used to mix different components (such as aggregates, powders, binders, etc.) in proportion, and is widely used in industries such as construction, metallurgy, and ceramics. This device can ensure the uniformity and stability of the castable, thereby improving the performance of the final product. The premixing device is usually equipped with an automatic control system to precisely control the mixing process and achieve efficient production. In the existing premixing devices for castable, during the mixing and conveying processes, the equipment will have dust leakage, resulting in environmental pollution and safety hazards. The conventional solution is to install an efficient dust removal device on the equipment to ensure timely capture and treatment of dust during the mixing and conveying processes. However, the drawback of this method is that the complex design of the equipment may increase the maintenance difficulty, and professional personnel are required for operation and management. At the same time, the dust cannot be recycled. Therefore, a new structure is proposed to solve the above problems. Content of the Utility Model
[0003] Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide a premixing device for castable with a dust recovery structure.
[0004] The utility model is realized through the following technical solutions: A premixing device for castable with a dust recovery structure, comprising: a collection box, a collection mechanism, and a clamping ring. A mixing device main body is provided on the right side of the collection box, and a feed pipe is provided between the upper right side of the collection box and the mixing device main body;
[0005] A top cover is provided on the top of the collection box, an observation grid is provided above the front of the collection box, a box door is provided below the observation grid, an air extraction mechanism is provided at the bottom of the collection box, a fixing ring is provided above the interior of the collection box, and six groups of mounting holes are equidistantly arranged at the top of the fixing ring with the center of the circle as the base point;
[0006] A clamping ring is provided below the fixing ring. The clamping ring is made of rubber. A collection mechanism is provided inside the fixing ring. The collection mechanism consists of a mounting ring, a stabilizing ring, and a collection cloth bag. Six groups of mounting cylinders are equidistantly arranged in the annular area away from the center of the circle of the mounting ring, and two groups of handles are equidistantly arranged at the top of the mounting ring.
[0007] As a preferred embodiment, both the mounting ring and the stabilizing ring are made of stainless steel. The bottom of the mounting ring is welded and fixed to the top of the stabilizing ring, and the inner sides of the mounting ring and the stabilizing ring are adhesively fixed to the outer side of the collection cloth bag.
[0008] As a preferred embodiment, a number of network holes are formed on the surface of the collecting cloth bag. The diameter of the network holes is less than 1 mm. The diameter length of the network holes is less than the diameter length of the dust particles, and the diameter length of the dust particles is 1 mm.
[0009] As a preferred embodiment, the radius length of the installation ring is greater than the radius length of the fixing ring. The top of the installation cylinder is welded and fixed to the bottom of the installation ring respectively, and the bottom of the installation cylinder is of a hemispherical structure.
[0010] As a preferred embodiment, the radius length of the installation cylinder is less than the radius length of the installation hole. The interval distance length of the six groups of installation cylinders is equal to the interval distance length between the six groups of installation holes.
[0011] As a preferred embodiment, the outer side of the stabilizing ring contacts the inner side of the clamping ring. The width of the stabilizing ring is greater than the width of the clamping ring. The radius length of the stabilizing ring is less than the radius length of the installation ring. During actual use, start the air extraction mechanism and open the valve at the top of the feed pipe. The air extraction mechanism works to suck the dust particles diffused in the air inside the main body of the mixing device into the collection box through the air extraction pipe and the feed pipe. The dust particles move downward inside the collection box under the action of the air extraction mechanism. When the dust particles pass through the collecting cloth bag, since the diameter length of the dust particles is less than the diameter length of the network holes on the surface of the collecting cloth bag, the dust particles are intercepted and collected inside the collecting cloth bag through the collecting cloth bag. Then, through the collection of the dust particles by the collecting cloth bag, the recovery of the dust particles is realized, and at the same time, the waste of the dust particles is avoided.
[0012] As a preferred embodiment, a handle one is provided on the top of the top cover. The box door is hinged to the left side of the front of the collection box through a hinge column. A handle two is installed on the right side of the front of the box door. A valve is provided at the top of the feed pipe. The top of the air extraction mechanism is connected to the bottom of the collection box through the air extraction pipe in a penetrating manner. During actual use, hold the handle one and open the top cover upward. Then use tools such as hooks, insert the two hooks into the collection box, make the two hooks respectively hook the inner sides of the two handles, and then pull upward to make the six groups of installation cylinders disengage from the six groups of installation holes upward inside, and at the same time make the stabilizing ring disengage from the clamping ring, so as to take out the collection mechanism, pour the dust particles in the collecting cloth bag into an external dust recovery mechanism for treatment, so as to recycle and reuse the dust particles, and then the collection mechanism can be maintained to ensure the collection effect of the collection mechanism. The final effect is to facilitate the recycling and reuse of the dust particles, prevent resource waste, and at the same time facilitate the maintenance of the collection mechanism.
[0013] After adopting the above technical solution, the beneficial effects of the present utility model are as follows: By providing a fixing ring, a clamping ring, an installation ring, a stabilizing ring and a collecting cloth bag, the fixing ring is used to fix the installation ring, and the inner side of the clamping ring contacts the outer side of the stabilizing ring, thereby playing a role in stabilizing the collecting mechanism and at the same time achieving a sealing effect. Dust particles enter the interior of the collecting box through the feed pipe and move downward. After passing through the collecting cloth bag, they are blocked and collected by the collecting cloth bag, so that the diffused dust particles are collected inside the collecting cloth bag, and then the dust particles are recycled. By taking out the collecting mechanism, the dust particles inside the collecting cloth bag can be recycled and reused, saving resources. By providing an installation cylinder, an installation hole and a handle, it is convenient to take out the collecting mechanism from the interior of the collecting box, thereby facilitating the maintenance of the collecting mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0015] Figure 1 It is a schematic diagram of a premixing device for castable with a dust recovery structure according to the present utility model.
[0016] Figure 2 It is an internal structure schematic diagram of a premixing device for castable with a dust recovery structure according to the present utility model.
[0017] Figure 3 It is a structural schematic diagram of a fixing ring and a clamping ring in a premixing device for castable with a dust recovery structure according to the present utility model.
[0018] Figure 4 It is a structural schematic diagram of a collecting mechanism in a premixing device for castable with a dust recovery structure according to the present utility model.
[0019] In the figure, 100 - main body of the mixing device, 110 - collecting box, 120 - top cover, 130 - box door, 140 - feed pipe, 150 - air extraction mechanism;
[0020] 160 - collecting mechanism, 170 - fixing ring, 180 - clamping ring, 190 - installation hole, 200 - installation ring;
[0021] 210 - stabilizing ring, 220 - collecting cloth bag, 230 - handle, 240 - installation cylinder. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only partial embodiments of the present utility model, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0023] Please refer to Figures 1 to 4 : A premixing device for castable with a dust recovery structure, including: a collection box 110, a collection mechanism 160, and a clamping ring 180. A mixing device main body 100 is provided on the right side of the collection box 110, and a feed pipe 140 is provided between the upper right side of the collection box 110 and the mixing device main body 100;
[0024] The top of the collection box 110 is provided with a top cover 120. An observation grid is provided above the front of the collection box 110, and a box door 130 is provided below the observation grid. An air extraction mechanism 150 is provided at the bottom of the collection box 110. A fixed ring 170 is provided above the inside of the collection box 110. Six groups of installation holes 190 are equidistantly opened at the top of the fixed ring 170 with the center of the circle as the base point;
[0025] A clamping ring 180 is provided below the fixed ring 170. The clamping ring 180 is made of rubber. A collection mechanism 160 is provided inside the fixed ring 170. The collection mechanism 160 is composed of an installation ring 200, a stabilizing ring 210, and a collection cloth bag 220. Six groups of installation cylinders 240 are equidistantly provided in the annular area away from the center of the circle of the installation ring 200. Two groups of handles 230 are equidistantly provided at the top of the installation ring 200.
[0026] Both the installation ring 200 and the stabilizing ring 210 are made of stainless steel. The bottom of the installation ring 200 is welded and fixed to the top of the stabilizing ring 210. The inner sides of the installation ring 200 and the stabilizing ring 210 are adhesively fixed to the outer side of the collection cloth bag.
[0027] A number of sets of mesh holes are opened on the surface of the collection cloth bag 220. The diameter of the mesh holes is less than 1 mm. The diameter length of the mesh holes is less than the diameter length of the dust particles. The diameter length of the dust particles is 1 mm.
[0028] The radius length of the installation ring 200 is greater than the radius length of the fixed ring 170. The tops of the installation cylinders 240 are respectively welded and fixed to the bottom of the installation ring 200. The bottom of the installation cylinder 240 is a hemispherical structure.
[0029] The radius length of the installation cylinder 240 is less than the radius length of the installation hole 190. The interval distance length of the six groups of installation cylinders 240 is equal to the interval distance length between the six groups of installation holes 190.
[0030] The outer side of the stabilizing ring 210 contacts the inner side of the clamping ring 180. The width of the stabilizing ring 210 is greater than that of the clamping ring 180, and the radius length of the stabilizing ring 210 is less than that of the mounting ring 200. During actual use, start the air extraction mechanism 150 and open the valve at the top of the feed pipe 140. The air extraction mechanism 150 operates to suck the dust particles diffused in the air inside the main body 100 of the mixing device into the collection box 110 through the air extraction pipe and the feed pipe 140. Under the action of the air extraction mechanism 150, the dust particles move downward inside the collection box 110. When the dust particles pass through the collection cloth bag 220, since the diameter length of the dust particles is less than the diameter length of the mesh holes on the surface of the collection cloth bag 220, the dust particles are intercepted and collected inside the collection cloth bag 220 through the collection cloth bag 220. Then, through the collection of the dust particles by the collection cloth bag 220, the recovery of the dust particles is realized, and at the same time, the waste of the dust particles is avoided.
[0031] A handle one is provided on the top of the top cover 120. The box door 130 is hinged to the left side of the front of the collection box 110 through a hinge post. A handle two is installed on the right side of the front of the box door 130. A valve is provided at the top of the feed pipe 140. The top of the air extraction mechanism 150 is connected to the bottom of the collection box 110 through an air extraction pipe. During actual use, hold the handle one and open the top cover 120 upward. Then, use tools such as hooks to insert two groups of hooks into the collection box 110, so that the two groups of hooks respectively hook the inner sides of the two groups of handles 230, and then pull upward to make the six groups of mounting cylinders 240 disengage from the six groups of mounting holes 190 upward, and at the same time make the stabilizing ring 210 disengage from the clamping ring 180, so as to take out the collection mechanism 160. Pour the dust particles in the collection cloth bag 220 into an external dust recovery mechanism for treatment, so as to recycle the dust particles. Then, the collection mechanism 160 can be maintained to ensure the collection effect of the collection mechanism 160. The final effect is to facilitate the recycling of dust particles, prevent resource waste, and at the same time facilitate the maintenance of the collection mechanism 160.
[0032] Example 1: Please refer to Figure 1 and Figure 2, during actual use, the collection mechanism 160 is in an installed state. The six groups of installation cylinders 240 are fitted and connected with the six groups of installation holes 190. At the same time, the inner side of the clamping ring 180 is in contact with and closely fits the outer side of the stabilizing ring 210. Since the material of the clamping ring 180 is rubber, it has a stabilizing clamping effect on the stabilizing ring 210 and also has a sealing effect. Start the air extraction mechanism 150 and open the valve at the top of the feed pipe 140. The air extraction mechanism 150 works to suck the dust particles diffused in the air inside the mixing device main body 100 into the collection box 110 through the air extraction pipe and the feed pipe 140. Under the action of the air extraction mechanism 150, the dust particles move downward inside the collection box 110. When the dust particles pass through the collection cloth bag 220, since the diameter length of the dust particles is smaller than the diameter length of the surface mesh holes of the collection cloth bag 220, the dust particles are intercepted and collected inside the collection cloth bag 220 through the collection cloth bag 220. Then, through the collection of the dust particles by the collection cloth bag 220, the recovery of the dust particles is realized, and at the same time, the waste of the dust particles is avoided.
[0033] Embodiment 2: Please refer to Figure 3 and Figure 4 , after the premixing work of the castable is completed, hold the first handle and open the top cover 120 upward. Then, use tools such as hooks to insert two hooks into the collection box 110, so that the two hooks respectively hook the inner sides of the two handle grips 230, and then pull upward to make the six groups of installation cylinders 240 disengage from the six groups of installation holes 190 upward, and at the same time make the stabilizing ring 210 disengage from the clamping ring 180, so as to take out the collection mechanism 160. Pour the dust particles in the collection cloth bag 220 into an external dust recovery mechanism for treatment, so as to recycle and reuse the dust particles. Then, the collection mechanism 160 can be maintained to ensure the collection effect of the collection mechanism 160. The final effect is to facilitate the recycling and reuse of dust particles, prevent resource waste, and at the same time facilitate the maintenance of the collection mechanism 160.
[0034] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A premixing device for castable with a dust recovery structure, comprising: A collection box (110), a collection mechanism (160), and a clamping ring (180), characterized in that: a mixing device main body (100) is provided on the right side of the collection box (110), and a feed pipe (140) is provided between the upper right side of the collection box (110) and the mixing device main body (100); A top cover (120) is provided on the top of the collection box (110), an observation grid is provided above the front of the collection box (110), a box door (130) is provided below the observation grid, an air extraction mechanism (150) is provided at the bottom of the collection box (110), a fixing ring (170) is provided above the interior of the collection box (110), and six groups of mounting holes (190) are equidistantly arranged at the top of the fixing ring (170) with the center of the circle as the base point; A clamping ring (180) is provided below the fixing ring (170), the clamping ring (180) is made of rubber, a collection mechanism (160) is provided inside the fixing ring (170), and the collection mechanism (160) is composed of a mounting ring (200), a stabilizing ring (210), and a collection cloth bag (220). Six groups of mounting cylinders (240) are equidistantly arranged in the annular area away from the center of the mounting ring (200), and two groups of handles (230) are equidistantly arranged at the top of the mounting ring (200).
2. The premixing device for castable with a dust recovery structure according to claim 1, characterized in that: Both the mounting ring (200) and the stabilizing ring (210) are made of stainless steel, the bottom of the mounting ring (200) is welded and fixed to the top of the stabilizing ring (210), and the inner sides of the mounting ring (200) and the stabilizing ring (210) are adhesively fixed to the outer sides of the collection cloth bag.
3. The premixing device for castable with a dust recovery structure according to claim 2, characterized in that: A number of network holes are provided on the surface of the collection cloth bag (220), the diameter of the network holes is less than 1 mm, the diameter length of the network holes is less than the diameter length of the dust particles, and the diameter length of the dust particles is 1 mm.
4. A premixing device for castables with a dust recovery structure as described in claim 1, characterized in that: The radius length of the mounting ring (200) is greater than the radius length of the fixing ring (170), the tops of the mounting cylinders (240) are respectively welded and fixed to the bottom of the mounting ring (200), and the bottom of the mounting cylinder (240) is of a hemispherical structure.
5. The premixing device for castable with a dust recovery structure according to claim 4, characterized in that: The radius length of the mounting cylinder (240) is less than the radius length of the mounting hole (190), and the interval distance length between the six groups of mounting cylinders (240) is equal to the interval distance length between the six groups of mounting holes (190).
6. The premixing device for castable with a dust recovery structure according to claim 1, characterized in that: The outer side of the stabilizing ring (210) is in contact with the inner side of the clamping ring (180), the width of the stabilizing ring (210) is greater than the width of the clamping ring (180), and the radius length of the stabilizing ring (210) is less than the radius length of the mounting ring (200).
7. The premixing device for castable with a dust recovery structure according to claim 1, wherein: A handle one is provided on the top of the top cover (120), the box door (130) is hinged to the left side of the front of the collection box (110) through a hinge column, a handle two is installed on the right side of the front of the box door (130), a valve is provided on the top of the feed pipe (140), and the top of the air extraction mechanism (150) is connected to the bottom of the collection box (110) through an air extraction pipe in a penetrating manner.