Novel water ring granulator

By installing scraper plates and agitating components in the water ring pelletizer, the problem of unsatisfactory adhesion and flow of plastic particles is solved, efficient cutting and smooth cooling and cleaning are achieved, and production efficiency and product quality are improved.

CN223115603UActive Publication Date: 2025-07-18JIANGSU RONGPAI PRECISION MACHINERY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421697796.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-07-18
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

After the existing water ring pelletizer, the plastic particles are prone to adhere to the annular inner wall of the pelletizer, affecting the smoothness and efficiency of the cutting, which may lead to clogging of the production line, and the flow state of the plastic particles in the water is not ideal, and the cooling and cleaning effects are not good.

Method used

Install scraper plates on the knife holder, use springs and telescopic tubes to keep the scraper plate close to the inner wall, and combine them with the driving component to drive the scraper plate to rotate, scrape off residual plastic particles, and enhance the dynamicity of water flow by agitating the component, so that the plastic particles are fully in contact with the water flow.

Benefits of technology

It improves the smoothness of cutting, avoids production line blockage, enhances the cooling and cleaning effect of plastic particles, and improves product quality.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223115603U_ABST
    Figure CN223115603U_ABST
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Abstract

The utility model discloses a novel water ring granulator, which relates to the technical field of granulator and comprises a base, the upper end of the base is fixedly connected with a granulator body, the inside of the granulator body is fixedly connected with a forming plate, one end of the forming plate is rotatably connected with a knife rest, one side of the knife rest is fixedly connected with a mounting plate, and the mounting plate is fixedly connected with a water ring. And one end of the mounting plate is fixedly connected with a spring. By adopting the structure, the mounting plate is fixed at one end of the knife rest, the scraping plate is mounted on the mounting plate, the scraping plate is tightly attached to the annular inner wall of the granulator body under the action of the spring, the position of the scraping plate is kept stable under the action of the telescopic pipe, and the knife rest is driven by the driving assembly to rotate; and therefore, residual plastic granules on the annular inner wall of the granulator body are scraped off by the scraping plate and fall into water flow, the overall discharging fluency and efficiency are improved, and the situation that a production line is slightly blocked is avoided.
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Description

Technical Field

[0001] The utility model belongs to the technical field of pelletizers, and particularly relates to a novel water-ring pelletizer. Background Art

[0002] Plastic pelletizers are mainly used for processing waste plastic products such as waste plastic films, woven bags, agricultural convenience bags, basins, buckets, beverage bottles, furniture, and daily necessities. After these waste plastics are pretreated by classification, crushing, cleaning, etc., they can be shredded into particles of a certain specification through the processing of a plastic pelletizer, and then used for plastic recycling or other plastic processing processes.

[0003] For example, a Chinese patent with the publication number CN220280168U discloses a horizontal water-ring hot pelletizer, which includes a pelletizer body and also includes a bottom plate. The pelletizer body is installed at the top end of the bottom plate. A water ring is fixedly connected to the left end of the pelletizer body. A first motor is fixedly connected to the left end of the water ring. The output end of the first motor penetrates through the water ring and is fixedly connected to a tool rest. Discharge ports are provided on both the water ring and the bottom plate. A sieve box is slidably connected to the bottom end of the bottom plate. A second motor is installed at the bottom end of the bottom plate through a fixing frame. The output end of the second motor is fixedly connected to a power rod. The other end of the power rod is rotatably connected to a connecting rod. The other end of the connecting rod is rotatably connected to the right end of the sieve box. A bottom box is fixedly connected to the bottom end of the bottom plate, and a screening mechanism is installed at the rear end of the bottom box.

[0004] The above water-ring pelletizer is convenient for separating qualified products from unqualified products, improving the appearance of qualified products, and has high use flexibility. However, there are still some deficiencies in this water-ring pelletizer that need to be improved. Although the water flow is used to guide the cut plastic to fall smoothly, in actual operation, there are still occasionally a small amount of plastic particles adhering to the inner wall of the annular pelletizer, which will affect the overall material discharge smoothness and efficiency, and may also cause a slight blockage of the production line. In addition, the flow state of the plastic particles in the water does not reach the most ideal state, and some particles fail to fully utilize the scouring of the water flow, reducing the cooling and cleaning effects of the plastic particles. Summary of the Utility Model

[0005] Aiming at the problems mentioned in the background art, the purpose of the utility model is to provide a novel water-ring pelletizer to solve the problems in the background art.

[0006] The above technical purpose of the utility model is achieved through the following technical solutions:

[0007] A new type of water ring pelletizer, including a base, the upper end of the base is fixedly connected with a pelletizer body, the inside of the pelletizer body is fixedly connected with a forming plate, one end of the forming plate is rotatably connected with a tool rest, one side of the tool rest is fixedly connected with a mounting plate, one end of the mounting plate is fixedly connected with a spring, the inside of the mounting plate located on the inner side of the spring is fixedly connected with a telescopic pipe, the common end of the spring and the telescopic pipe is fixedly connected with a scraping plate, one end of the mounting plate far away from the scraping plate is fixedly connected with a stirring assembly, one side of the scraping plate is in close fit connection with the inner wall of the pelletizer body, one side of the pelletizer body is provided with a driving assembly, one side of the lower end of the pelletizer body is fixedly connected with a guide pipe, and one side of the guide pipe penetrates through the base, one end of the pelletizer body far away from the guide pipe is fixedly connected with a water inlet pipe.

[0008] As a preferred technical solution, the telescopic pipe is composed of a sliding rod and a fixed pipe, the fixed pipe is fixedly connected to one end of the mounting plate, one side of the sliding rod is slidably connected with the fixed pipe, one end of the sliding rod is fixedly connected with one end of the scraping plate, and both the sliding rod and the fixed pipe are located inside the spring.

[0009] As a preferred technical solution, a rubber sleeve is fixedly connected between the scraping plate and the mounting plate, and the rubber sleeve covers the spring.

[0010] As a preferred technical solution, a support rod is fixedly connected between the mounting plate and the tool rest, and the support rod is inclined.

[0011] As a preferred technical solution, the stirring assembly includes a vertical rod, the vertical rod is fixedly connected to one end of the mounting plate far away from the scraping plate, both sides of the vertical rod are fixedly connected with cross rods, and through holes are formed inside the cross rods.

[0012] As a preferred technical solution, the driving assembly includes a motor, the motor is fixedly connected to one side of the upper end of the base, the output end of the motor is fixedly connected with a driving gear, one side of the driving gear is meshed with a driven gear, one side of the driven gear is fixedly connected with a shaft rod, the shaft rod is rotatably connected to the pelletizer body, and one end of the shaft rod is fixedly connected with one end of the tool rest.

[0013] As a preferred technical solution, one end of the base is fixedly connected with a water pump, the output end of the water pump is fixedly connected with a water guide pipe, and one end of the water guide pipe is fixedly connected with one end of the water inlet pipe.

[0014] In summary, the present utility model mainly has the following beneficial effects:

[0015] First, in the present utility model, a mounting plate is fixedly installed at one end of the tool rest, and a scraping plate is installed on the mounting plate. The scraping plate closely adheres to the annular inner wall of the granulator body under the action of a spring and maintains a stable position under the action of a telescopic tube. A driving component drives the tool rest to rotate, so that the scraping plate scrapes off the plastic particles remaining on the annular inner wall of the granulator body, causing them to fall into the water flow, improving the overall feeding smoothness and efficiency, and avoiding the situation of slight blockage in the production line.

[0016] Second, in the present utility model, multiple groups of vertical rods, cross rods, etc. are also installed on the mounting plate, which can stir the water flow, enhance the dynamics of the water flow, effectively stir the water flow, and enable the cut plastic particles to fully contact the water flow for cooling and cleaning, thereby improving the product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic structural diagram of the present utility model;

[0018] Figure 2 is a schematic cross-sectional structural diagram of the granulator body of the present utility model;

[0019] Figure 3 is the present utility model Figure 2 enlarged structural schematic diagram at A;

[0020] Figure 4 is a schematic connection structural diagram of the stirring component and the mounting plate of the present utility model;

[0021] Figure 5 is the present utility model Figure 4 enlarged structural schematic diagram at B.

[0022] Reference numerals: 1, base; 2, granulator body; 3, forming plate; 4, tool rest; 5, scraping plate; 6, spring; 7, telescopic tube; 71, sliding rod; 72, fixed tube; 8, mounting plate; 81, rubber sleeve; 9, support rod; 10, stirring component; 101, vertical rod; 102, cross rod; 103, through hole; 11, driving component; 111, motor; 112, shaft rod; 113, driving gear; 114, driven gear; 12, water inlet pipe; 13, water guide pipe; 14, water pump; 15, diversion pipe. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] Embodiment

[0024] Refer to Figures 1 to 5, a novel water ring pelletizer described in this embodiment includes a base 1. A pelletizer body 2 is fixedly connected to the upper end of the base 1. A forming plate 3 is fixedly connected inside the pelletizer body 2. One end of the forming plate 3 is rotatably connected to a tool rest 4. One side of the tool rest 4 is fixedly connected to a mounting plate 8. One end of the mounting plate 8 is fixedly connected to a spring 6. A telescopic tube 7 is fixedly connected to the mounting plate 8 inside the spring 6. A common end of the spring 6 and the telescopic tube 7 is fixedly connected to a scraping plate 5. When the scraping plate 5 is worn, it can also closely adhere to the inner wall of the pelletizer body 2 under the action of multiple springs 6. One end of the mounting plate 8 away from the scraping plate 5 is fixedly connected to a stirring assembly 10. One side of the scraping plate 5 is in fitting connection with the inner wall of the pelletizer body 2. A driving assembly 11 is provided on one side of the pelletizer body 2. One side of the lower end of the pelletizer body 2 is fixedly connected to a diversion pipe 15, and one side of the diversion pipe 15 penetrates through the base 1. One end of the pelletizer body 2 away from the diversion pipe 15 is fixedly connected to a water inlet pipe 12. The water inlet pipe 12 extends into the pelletizer body 2. Since it is on the side of the scraping plate 5, it will not affect the water outlet work of the water inlet pipe 12. It should be added that an extrusion device is installed on one side of the pelletizer body 2 away from the tool rest 4. The extrusion device is composed of a cylinder and a push plate, etc., and can push the plastic to be cut through the forming plate 3. A sieve plate is installed in the base 1. The plastic pellets fall onto the sieve plate, and the water flow re-enters the base 1. These are all technical means in the reference documents and are common structural settings on the pelletizer. Since there is no innovation in the technical solution, it will not be repeated here.

[0025] Reference Figure 5 , the telescopic tube 7 is composed of a sliding rod 71 and a fixed tube 72. The fixed tube 72 is fixedly connected to one end of the mounting plate 8. One side of the sliding rod 71 is slidably connected to the fixed tube 72. One end of the sliding rod 71 is fixedly connected to one end of the scraping plate 5. The sliding rod 71 and the fixed tube 72 are both inside the spring 6. By setting the fixed tube 72 and the sliding rod 71, when the scraping plate 5 moves under the action of the spring 6, the sliding rod 71 moves inside the fixed tube 72, keeping the position of the scraping plate 5 stable without deviation, ensuring the efficient scraping work of the scraping plate 5.

[0026] Reference Figure 3 , a rubber sleeve 81 is fixedly connected between the scraping plate 5 and the mounting plate 8, and the rubber sleeve 81 covers the spring 6. By connecting the rubber sleeve 81 between the scraping plate 5 and the mounting plate 8, it can prevent plastic pellets from entering the inside of the spring 6. The shape of the edge of the rubber sleeve 81 is arc-shaped. Since rubber has good extensible elasticity, it does not affect the movement of the scraping plate 5 under the action of the spring 6.

[0027] Reference Figure 4, a support rod 9 is fixedly connected between the mounting plate 8 and the tool rest 4, and the support rod 9 is inclined; by providing the support rod 9, the position of the mounting plate 8 can be supported, and a triangular structure is formed among the support rod 9, the mounting plate 8, and the tool rest 4, making the mounting plate 8 more firmly installed and not easily deformed, which is beneficial to the operation of the scraping plate 5.

[0028] Reference Figure 4 , the stirring assembly 10 includes a vertical rod 101, the vertical rod 101 is fixedly connected to one end of the mounting plate 8 away from the scraping plate 5, cross rods 102 are fixedly connected to both sides of the vertical rod 101, and through holes 103 are formed inside the cross rods 102; by providing the stirring assembly 10, when the scraping plate 5 rotates, the vertical rod 101 and the cross rods 102 rotate to accelerate the flow of water, enabling it to fully contact the plastic particles. By providing the through holes 103, the resistance is reduced, making the stirring more efficient.

[0029] Reference Figure 1 and Figure 4 , the driving assembly 11 includes a motor 111, the motor 111 is fixedly connected to one side of the upper end of the base 1, a driving gear 113 is fixedly connected to the output end of the motor 111, a driven gear 114 is meshed and connected to one side of the driving gear 113, a shaft rod 112 is fixedly connected to one side of the driven gear 114, the shaft rod 112 is rotatably connected to the granulator body 2, and one end of the shaft rod 112 is fixedly connected to one end of the tool rest 4; by providing the driving assembly 11, the motor 111 drives the driving gear 113 to rotate, the driving gear 113 drives the driven gear 114 to rotate, and the driven gear 114 drives the shaft rod 112 to rotate, so that the tool rest 4, the scraping plate 5, and the stirring assembly 10 can rotate simultaneously, providing power for their operation.

[0030] Reference Figure 1 , a water pump 14 is fixedly connected to one end of the base 1, a water guide pipe 13 is fixedly connected to the output end of the water pump 14, and one end of the water guide pipe 13 is fixedly connected to one end of the water inlet pipe 12; the input end of the water pump 14 extends into the base 1, the water pump 14 sends the water in the base 1 into the water guide pipe 13, and then through the water guide pipe 13 into the water inlet pipe 12, achieving the purpose of water circulation.

[0031] Principle of use and advantages: The motor 111 drives the driving gear 113 to rotate, the driving gear 113 drives the driven gear 114 to rotate, the driven gear 114 drives the shaft rod 112 to rotate, so that the shaft rod 112 drives the tool rest 4 to rotate, and cuts the plastic passing through the forming plate 3. The water pump 14 sends water into the water inlet pipe 12, and the water enters the granulator body 2 from the water inlet pipe 12 to cool and clean the cut plastic. During this process, the shaft rod 112 drives the mounting plate 8 to rotate, the mounting plate 8 drives the scraping plate 5 to rotate, and the scraping plate 5 closely adheres to the annular inner wall of the granulator body 2 under the action of the spring 6, and maintains a stable position under the action of the telescopic pipe 7. The scraping plate 5 is used to scrape off the plastic particles remaining on the annular inner wall of the granulator body 2, so that they fall into the water flow. The shaft rod 112 drives the vertical rod 101 and the horizontal rod 102 to rotate to stir the water flow, so that the cut plastic particles are fully in contact with the water flow for cooling and cleaning. The water flow and the plastic particles are discharged through the diversion pipe 15, which improves the overall material discharging smoothness and efficiency, and avoids slight blockage of the production line.

Claims

1. A new type of water ring pelletizer, comprising a base (1), characterized in that: The upper end of the base (1) is fixedly connected to a pelletizer body (2). Inside the pelletizer body (2), a forming plate (3) is fixedly connected. One end of the forming plate (3) is rotatably connected to a tool holder (4). On one side of the tool holder (4), a mounting plate (8) is fixedly connected. One end of the mounting plate (8) is fixedly connected to a spring (6). Inside the spring (6) on the mounting plate (8), a telescopic tube (7) is fixedly connected. The common end of the spring (6) and the telescopic tube (7) is fixedly connected to a scraping plate (5). One end of the mounting plate (8) away from the scraping plate (5) is fixedly connected to a stirring assembly (10). One side of the scraping plate (5) is in close contact with the inner wall of the pelletizer body (2). On one side of the pelletizer body (2), a driving assembly (11) is provided. One side of the lower end of the pelletizer body (2) is fixedly connected to a guide pipe (15), and one side of the guide pipe (15) penetrates through the base (1). One end of the pelletizer body (2) away from the guide pipe (15) is fixedly connected to a water inlet pipe (12).

2. The novel water ring pelletizer according to claim 1, wherein: The telescopic tube (7) is composed of a sliding rod (71) and a fixed tube (72). The fixed tube (72) is fixedly connected to one end of the mounting plate (8). One side of the sliding rod (71) is slidably connected to the fixed tube (72). One end of the sliding rod (71) is fixedly connected to one end of the scraping plate (5). Both the sliding rod (71) and the fixed tube (72) are inside the spring (6).

3. A novel water ring pelletizer according to claim 1, characterized in that: A rubber sleeve (81) is fixedly connected between the scraping plate (5) and the mounting plate (8), and the rubber sleeve (81) covers the spring (6).

4. A novel water ring pelletizer according to claim 1, characterized in that: A support rod (9) is fixedly connected between the mounting plate (8) and the tool holder (4), and the support rod (9) is inclined.

5. A novel water ring pelletizer according to claim 1, wherein: The stirring assembly (10) includes a vertical rod (101). The vertical rod (101) is fixedly connected to one end of the mounting plate (8) away from the scraping plate (5). On both sides of the vertical rod (101), cross rods (102) are fixedly connected. Through holes (103) are provided inside the cross rods (102).

6. The novel water ring pelletizer according to claim 1, wherein: The driving assembly (11) includes a motor (111). The motor (111) is fixedly connected to one side of the upper end of the base (1). The output end of the motor (111) is fixedly connected to a driving gear (113). One side of the driving gear (113) is meshed with a driven gear (114). One side of the driven gear (114) is fixedly connected to a shaft rod (112). The shaft rod (112) is rotatably connected to the pelletizer body (2), and one end of the shaft rod (112) is fixedly connected to one end of the tool holder (4).

7. A novel water ring pelletizer according to claim 1, characterized in that: One end of the base (1) is fixedly connected to a water pump (14). The output end of the water pump (14) is fixedly connected to a water guide pipe (13). One end of the water guide pipe (13) is fixedly connected to one end of the water inlet pipe (12).

Citation Information

Patent Citations

  • Horizontal water ring hot granulator

    CN220280168U