Dust compression device

By designing a dust compression device, the combination of a screw compressor and a compression cylinder is used to achieve efficient compression and discharge of dust, solving the problems of secondary dust and low transportation efficiency caused by loose dust, and reducing costs and environmental pollution.

CN223115905UActive Publication Date: 2025-07-18中复神鹰碳纤维西宁有限公司
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Patent Information

Application Number
CN202421512877.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-07-18
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The dust in the existing dust collection device is loose, resulting in low secondary dust and transportation efficiency, increasing costs, and serious environmental pollution.

Method used

A dust compression device is designed, including a screw compressor, a compression chamber, a compression cylinder and a block. The dust is initially compacted by the screw compressor, and then the piston of the compression cylinder is secondary compressed. The expansion device is used to control the movement of the block to achieve the compression and discharge of the dust.

Benefits of technology

It effectively avoids secondary dust from dust, improves dust compression efficiency and transportation efficiency, reduces transportation costs, and reduces environmental pollution.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223115905U_ABST
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Abstract

The dust compression device comprises a feeding pipe, a screw compressor, a compression cavity, a compression cylinder, a compression piston and a plugging block, the screw compressor is communicated with a dust remover hopper through the feeding pipe, a discharging port is formed in the other end of the screw compressor, a hopper is arranged below the discharging port, the compression cavity is formed in the bottom of the hopper, and the screw compressor and the compression cavity are communicated through a discharging pipe; a compression cylinder is arranged at the closed end of the compression cavity; a piston of the compression cylinder is arranged in the compression cavity; the other end of the compression cavity is open and provided with a blocking block. Dust collected in the dust collecting device is firstly compacted by the screw compressor, and then is secondarily compacted by the piston driven by the compression cylinder in the compression cavity. Compacted dust blocks are pushed out of the open end of the compression cavity through the piston. In order to facilitate operation, the plug block at the open end of the compression cavity is connected with the telescopic device, and the telescopic device drives the plug block to move, so that dust in the compression cavity is compressed and discharged.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust treatment, in particular to a dust compression device. Background Art

[0002] Dust generated in industrial production is usually collected and then processed by dust collection devices such as bag filters and cyclone separators. However, the dust collected in the dust collection device is directly unloaded in the dust hopper of the dust collector. Since the dust in the hopper is discharged under the action of gravity and the dust particle structure is loose, and the specific gravity per unit volume is relatively light, not only can secondary dust flying not be avoided, but also the utilization efficiency of the packaging container is low, increasing the transportation times and costs. In addition, if there is no dust disposal unit nearby, the cost of long-distance transfer and disposal is high.

[0003] In addition, due to the dust flying at the dust disposal site, the problem of black water is prominent in the rainy season, and environmental pollution cannot be avoided. Therefore, there is an urgent need for a dust compression device. Content of the Utility Model

[0004] The purpose of the utility model is to overcome the above technical problems and provide a dust compression device with simple structure, convenient use and high dust compression efficiency.

[0005] To achieve the above purpose, the technical scheme adopted by the utility model is as follows.

[0006] A dust compression device, the compression device includes a feed pipe, a screw compressor, a discharge port, a hopper, a discharge pipe, a compression chamber, a compression cylinder, a compression piston and a plug;

[0007] The feed pipe is arranged at the feed end of the screw compressor, the other end of the screw compressor is provided with a discharge port, a hopper is arranged below the discharge port, and a compression chamber is arranged at the bottom of the hopper, and the two are communicated by a discharge pipe;

[0008] The closed end of the compression chamber is provided with a compression cylinder, and the piston of the compression cylinder is arranged in the compression chamber; the other end of the compression chamber is open, and a plug is arranged at the open end.

[0009] Further, the body of the screw compressor is a cone; the screw compressor shaft is connected to the motor through a coupling.

[0010] Further, an exhaust pipe is arranged in the feed pipe; one end of the exhaust pipe extends into the dust hopper of the dust collector.

[0011] Further, a valve is arranged on the discharge pipe.

[0012] Further, the compression cylinder is a pneumatic cylinder, an oil cylinder or a lead screw.

[0013] Further, the plug is movably arranged with the compression chamber.

[0014] Further, the other side of the blocking block is connected to the connecting rod of the telescopic device.

[0015] Further, the telescopic device is a cylinder or an oil cylinder or a lead screw.

[0016] Further, the compression chamber and the compression cylinder are arranged on the first bracket; the telescopic device is arranged on the second bracket.

[0017] Further, the discharge pipe is arranged at a non-end part of the compression chamber.

[0018] A dust compression device provided by the present utility model includes a feed pipe, a screw compressor, a compression chamber, a compression cylinder, a compression piston and a blocking block. The screw compressor is communicated with the dust collector hopper through the feed pipe. The other end of the screw compressor is provided with a discharge port. A hopper is arranged below the discharge port. The bottom of the hopper is provided with the compression chamber, and the two are communicated through the discharge pipe; the closed end of the compression chamber is provided with the compression cylinder, and the piston of the compression cylinder is arranged in the compression chamber; the other end of the compression chamber is open, and a blocking block is arranged at the open end. The dust collected in the dust collection device is first compacted by the screw compressor and then further compacted by the piston driven by the compression cylinder in the compression chamber. The compacted dust block is pushed out of the open end of the compression chamber by the piston. For convenient operation, the blocking block at the open end of the compression chamber is connected to the telescopic device, and the telescopic device drives the blocking block to move, realizing the compression and discharge of the dust in the compression chamber.

[0019] For the dust compression device of the present utility model, the feed pipe connecting the screw compressor and the dust collector hopper is inclined, which can effectively avoid secondary dust flying generated by dust falling into the screw compressor. To avoid air choking in the screw compressor and the feed pipe, an exhaust pipe is arranged in the feed pipe. One end of the exhaust pipe extends into the dust collector hopper, and a top cap is arranged at this end to prevent dust from entering. To improve the compression effect of the screw compressor, the body of the screw compressor is set as a cone, and the feed port is arranged at the conical bottom end of the cone.

[0020] For the dust compression device of the present utility model, by adjusting the pressure of the compression cylinder, the density and hardness of the pressed dust block can be controlled, so as to facilitate subsequent reprocessing.

[0021] During use, the dust collected in the dust collection device first enters the screw compressor through the feed pipe. The screw compressor squeezes the dust into the compression screw in the screw compressor and transports it to the discharge port. The squeezed dust enters the hopper. After collecting enough dust, the valve on the discharge pipe is opened, and the squeezed dust enters the compression chamber. Then the valve on the discharge pipe is closed, and the piston driven by the compression cylinder in the compression chamber further compresses and compacts the squeezed dust. The telescopic device is started, the blocking block is opened, and the compacted dust block is pushed out of the open end of the compression chamber by the piston. After the dust block is discharged, the piston of the compression chamber contracts into the compression chamber, the telescopic device is started, and the blocking block closes the open end of the compression chamber, and then the next operation can be carried out.

[0022] Compared with the prior art, a dust compression device provided by the present utility model has the following advantages:

[0023] (1) Simple structure and convenient to use.

[0024] (2) High dust compression efficiency.

[0025] (3) Wide application range. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 FIG. is a schematic structural diagram of a dust compression device provided by the present utility model.

[0027] Figure 2 FIG. is a schematic structural diagram of the dust compression device provided by the present utility model during compression.

[0028] Figure 3 FIG. is a schematic structural diagram of the dust compression device provided by the present utility model at the end of compression.

[0029] In the figure, 1 is the dust collector hopper, 2 is the exhaust pipe, 3 is the material pipe, 4 is the screw compressor, 5 is the discharge port, 6 is the hopper, 7 is the discharge pipe, 8 is the compression chamber, 9 is the compression cylinder, 10 is the compression piston, 11 is the plug, 12 is the telescopic device, 13 is the first support, 14 is the second support, 15 is the motor, 16 is the dust, and 17 is the dust block. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0030] To enable those skilled in the art to better understand the technical solutions of the present utility model, the following embodiments further describe the present utility model in detail. The following embodiments are only used to illustrate the utility model and do not limit the scope of the present utility model.

[0031] A dust compression device, the compression device includes a feed pipe 3, a screw compressor 4, a discharge port 5, a hopper 6, a discharge pipe 7, a compression chamber 8, a compression cylinder 9, a compression piston 10 and a plug 11;

[0032] The feed pipe 3 is arranged at the feed end of the screw compressor 4, the other end of the screw compressor 4 is provided with the discharge port 5, the hopper 6 is arranged below the discharge port 5, and the bottom of the hopper 6 is provided with the compression chamber 8, and the two are communicated by the discharge pipe 7;

[0033] A compression cylinder 9 is provided at the closed end of the compression chamber 8, and the piston of the compression cylinder 9 is arranged inside the compression chamber 8; the other end of the compression chamber 8 is open, and a plug 11 is provided at the open end. The body of the screw compressor 4 is conical; the shaft of the screw compressor 4 is connected to the motor 15 through a coupling. An exhaust pipe 2 is arranged inside the feed pipe 3; one end of the exhaust pipe 2 extends into the dust collector hopper 1. A valve is provided on the discharge pipe 7. The compression cylinder 9 is an air cylinder or an oil cylinder or a lead screw. The plug 11 is movably arranged with the compression chamber 8. The other side of the plug 11 is connected to the connecting rod of the telescopic device 12. The telescopic device 12 is an air cylinder or an oil cylinder or a lead screw. The compression chamber 8 and the compression cylinder 9 are arranged on the first support 13; the telescopic device 12 is arranged on the second support 14. The discharge pipe 7 is arranged at a non-end part of the compression chamber 8.

[0034] Embodiment 1

[0035] As Figures 1 to 3 shown, a dust compression device, the compression device includes a feed pipe 3, a screw compressor 4, a discharge port 5, a hopper 6, a discharge pipe 7, a compression chamber 8, a compression cylinder 9, a compression piston 10 and a plug 11; the feed pipe 3 is arranged at the feed end of the screw compressor 4, the other end of the screw compressor 4 is provided with the discharge port 5, the hopper 6 is arranged below the discharge port 5, the bottom of the hopper 6 is provided with the compression chamber 8, and the two are communicated by the discharge pipe 7; a compression cylinder 9 is provided at the closed end of the compression chamber 8, and the piston of the compression cylinder 9 is arranged inside the compression chamber 8; the other end of the compression chamber 8 is open, and a plug 11 is provided at the open end.

[0036] The body of the screw compressor 4 is conical; the shaft of the screw compressor 4 is connected to the motor 15 through a coupling. An exhaust pipe 2 is arranged inside the feed pipe 3; one end of the exhaust pipe 2 extends into the dust collector hopper 1.

[0037] A valve is provided on the discharge pipe 7. The compression cylinder 9 is an air cylinder. The plug 11 is movably arranged with the compression chamber 8. The other side of the plug 11 is connected to the connecting rod of the telescopic device 12. The telescopic device 12 is an air cylinder.

[0038] Embodiment 2

[0039] Combined with Figures 1 to 3 shown, a dust compression device, the compression device includes a feed pipe 3, a screw compressor 4, a discharge port 5, a hopper 6, a discharge pipe 7, a compression chamber 8, a compression cylinder 9, a compression piston 10 and a plug 11; the feed pipe 3 is arranged at the feed end of the screw compressor 4, the other end of the screw compressor 4 is provided with the discharge port 5, the hopper 6 is arranged below the discharge port 5, the bottom of the hopper 6 is provided with the compression chamber 8, and the two are communicated by the discharge pipe 7; a compression cylinder 9 is provided at the closed end of the compression chamber 8, and the piston of the compression cylinder 9 is arranged inside the compression chamber 8; the other end of the compression chamber 8 is open, and a plug 11 is provided at the open end.

[0040] The body of the spiral compressor 4 is conical; the shaft of the spiral compressor 4 is connected to the motor 15 through a coupling. An exhaust pipe 2 is arranged in the material pipe 3; one end of the exhaust pipe 2 extends into the dust collector hopper 1.

[0041] A valve is arranged on the discharge pipe 7. The compression cylinder 9 is an oil cylinder. The plug 11 is movably arranged with the compression chamber 8. The other side of the plug 11 is connected to the connecting rod of the telescopic device 12. The telescopic device 12 is an oil cylinder.

[0042] The compression chamber 8 and the compression cylinder 9 are arranged on the first bracket 13; the telescopic device 12 is arranged on the second bracket 14. The discharge pipe 7 is arranged at a non-end part of the compression chamber 8.

[0043] The preferred embodiments of the present invention have been described in detail above. However, the present invention is not limited to the specific details in the above embodiments. Within the technical concept scope of the present invention, various transformations can be made to the technical solutions of the present invention, and these simple variants all belong to the protection scope of the present invention.

[0044] In addition, it should be noted that, in the above specific embodiments, the various specific technical features and steps described can be combined in any suitable manner without contradiction. To avoid unnecessary repetition, the present invention will not separately describe various possible combination methods.

[0045] Furthermore, any combination can be made between various different embodiments of the present invention as long as it does not violate the idea of the present invention, and it should also be regarded as the content disclosed by the present invention.

Claims

1. A dust compression device, characterized in that, The compression device includes a feed pipe (3), a screw compressor (4), a discharge port (5), a hopper (6), a discharge pipe (7), a compression chamber (8), a compression cylinder (9), a compression piston (10) and a plug (11); The feed pipe (3) is arranged at the feed end of the screw compressor (4), the other end of the screw compressor (4) is provided with the discharge port (5), the hopper (6) is arranged below the discharge port (5), the bottom of the hopper (6) is provided with the compression chamber (8), and the two are communicated by the discharge pipe (7); The closed end of the compression chamber (8) is provided with the compression cylinder (9), and the piston of the compression cylinder (9) is arranged in the compression chamber (8); the other end of the compression chamber (8) is open, and the open end is provided with the plug (11).

2. The dust compression device according to claim 1, characterized in that, The body of the screw compressor (4) is conical.

3. The dust compression device according to claim 2, characterized in that, The shaft of the screw compressor (4) is connected to the motor (15) through a coupling.

4. The dust compression device according to claim 1, characterized in that, An exhaust pipe (2) is arranged in the feed pipe (3); one end of the exhaust pipe (2) extends into the dust collector hopper (1).

5. The dust compression device according to claim 1, characterized in that A valve is arranged on the discharge pipe (7).

6. The dust compression device according to claim 1, characterized in that, The compression cylinder (9) is a pneumatic cylinder, an oil cylinder or a lead screw.

7. The dust compression device according to claim 1, wherein The plug (11) is movably arranged with the compression chamber (8); the other side of the plug (11) is connected to the connecting rod of the telescopic device (12).

8. The dust compression device according to claim 7, wherein The telescopic device (12) is a pneumatic cylinder, an oil cylinder or a lead screw.

9. The dust compression device according to claim 8, characterized in that, The compression chamber (8) and the compression cylinder (9) are arranged on the first bracket (13); the telescopic device (12) is arranged on the second bracket (14).

10. The dust compression device according to claim 1, characterized in that, The discharge pipe (7) is arranged at a non-end part of the compression chamber (8).