Surface printing and UV curing all-in-one machine
By designing the printing and UV curing integrated machine for the table, the problem of single processes of existing equipment is solved, and efficient production of automated assembly lines is achieved to ensure product quality stability and competitiveness.
Patent Information
- Application Number
- CN202422595207.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-10-28
AI Technical Summary
The existing automatic printing equipment has a single process, which leads to high costs and unstable costs, which cannot meet the quality needs of mass production of electronic products.
Design a surface printing and UV curing integrated machine, including product fixing module, PP processing module, printing module and UV curing module, and surface treatment, printing and UV curing module are realized through automated assembly lines to ensure the accurate positioning and repeatability of the product in each process.
It realizes low-cost and efficient automated production, improves product quality stability and competitiveness, and reduces the uncertainty brought by a single device.
Smart Images
Figure CN223116028U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of printing, and particularly relates to a surface treatment printing and UV curing integrated machine. Background Art
[0002] With the upgrading of electronic products, electronic products are becoming thinner and thinner. Many products in electronic products need to be printed. Pure manual printing has too many uncertain factors and is not stable. In order to meet the mass production of products, automatic printing has become a trend. However, to achieve automatic printing, supporting surface treatment and UV curing are also required. Without supporting processes, the quality level may decline due to the mass production of products. This can be solved by a surface treatment - printing and UV curing integrated machine, which improves the printing quality of products and also enhances the competitiveness of products in the market. Existing automatic printing equipment is very single, and the three processes are all separate equipment, which not only increases costs but also has some uncertain factors. For today's highly developed technology, it is obviously a bit backward and inconvenient.
[0003] Therefore, how to provide a surface treatment printing and UV curing integrated machine is an urgent problem for those skilled in the art. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a surface treatment printing and UV curing integrated machine, aiming to solve the problems mentioned in the background art.
[0005] The utility model is realized as follows. A surface treatment printing and UV curing integrated machine includes:
[0006] Workbench:
[0007] A product fixing module, which is arranged on the front side of the top of the workbench;
[0008] A workpiece, which is placed on the top of the product fixing module;
[0009] A PP treatment module, a printing module and a UV curing module, which are arranged in an array from left to right on the rear side of the top of the workbench;
[0010] A controller, which is fixedly installed on the top of the left rear end of the workbench and is electrically connected to the product fixing module, the PP treatment module, the printing module and the UV curing module.
[0011] Preferably, the product fixing module includes a sliding frame, sliding rods and a placement sliding table. The sliding frame is fixedly installed at the top of the front side of the workbench. The sliding rods are array - installed on the front and rear sides inside the sliding frame. A conveyor belt is movably installed at the lower end of the sliding frame. The placement sliding table is slidably sleeved on the surface of the sliding rods and is fixedly connected to the movable end of the conveyor belt.
[0012] Preferably, the PP treatment module includes a first lifting frame, a first lifting plate and a telescopic rod. The first lifting frame is fixedly installed at the top of the left side of the rear end of the workbench. The first lifting plate is movably installed on the surface of the first lifting frame. The telescopic rod is fixedly installed at the top of the left side of the first lifting plate. An erasing plate is fixedly installed on the surface of the movable end of the telescopic rod.
[0013] Preferably, the printing module includes a third lifting frame, a first displacement frame, a second displacement frame, positioning arms and a silk - screen plate. The third lifting frame is fixedly installed in the middle of the top of the rear end of the workbench. The first displacement frame is movably installed on the surface of the third lifting frame. The second displacement frame is movably installed on the front side of the first displacement frame. The positioning arms are symmetrically installed on the front side of the first displacement frame. The silk - screen plate is movably clamped on the surface of the positioning arms. A silk - screen squeegee is movably installed on the front side of the second displacement frame and its bottom is in movable contact with the surface of the silk - screen plate.
[0014] Preferably, the UV curing module includes a curing lamp. A second lifting frame is fixedly installed at the top of the right side of the workbench. A second lifting plate is movably installed on the surface of the second lifting frame. The curing lamp is fixedly installed on the surface of the second lifting plate.
[0015] Preferably, the working ends of the PP treatment module, the printing module and the UV curing module are arranged above the product fixing module.
[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0017] Compared with the prior art, the present utility model has a simple structure, is easy to use, has a mature process, is easy to implement, has a low cost, and has strong practicability. The automatic operation can further increase the technological added value of the product.
[0018] The present utility model can realize product surface treatment, printing and UV curing, and can eliminate the differences and instabilities in single - product production. It can automatically and accurately position the product at each process position with high repeatability and accuracy, avoiding a series of quality problems and thus not affecting the product quality. It can achieve large - scale production applications at low cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The accompanying drawings are used to provide a further understanding of the present utility model and constitute a part of the description. Together with the embodiments of the present utility model, they are used to explain the present utility model and do not constitute a limitation to the present utility model. In the drawings:
[0020] Figure 1 It is a schematic diagram of the overall external structure of a surface treatment printing and UV curing integrated machine provided by an embodiment of the present utility model;
[0021] Figure 2 It is a schematic diagram of the right-view cross-sectional structure of a surface treatment printing and UV curing integrated machine provided by an embodiment of the present utility model;
[0022] Figure 3 Provided by an embodiment of the present utility model Figure 1 Schematic diagram of the enlarged structure of part A;
[0023] Figure 4 Provided by an embodiment of the present utility model Figure 1 Schematic diagram of the enlarged structure of part B;
[0024] Figure 5 Provided by an embodiment of the present utility model Figure 1 Schematic diagram of the enlarged structure of part C;
[0025] Figure 6 Provided by an embodiment of the present utility model Figure 2 Schematic diagram of the enlarged structure of part D.
[0026] In the figure: 1 - workbench, 2 - controller, 3 - sliding frame, 4 - sliding rod, 5 - conveyor belt, 6 - placing slide, 7 - workpiece, 8 - first lifting frame, 9 - first lifting plate, 10 - telescopic rod, 11 - erasing plate, 12 - third lifting frame, 13 - first displacement frame, 14 - second displacement frame, 15 - positioning arm, 16 - silk screen plate, 17 - silk screen squeegee, 18 - second lifting frame, 19 - second lifting plate, 20 - curing lamp. Detailed implementation manners
[0027] In order to make the purpose, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.
[0028] The following describes in detail the specific implementation of the present utility model with reference to specific embodiments.
[0029] Such as Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 AndFigure 6 As shown in the figure, it is a schematic structural diagram of a surface treatment printing and UV curing integrated machine provided by an embodiment of the present utility model, including;
[0030] Workbench 1:
[0031] The product fixing module is arranged on the front side of the top of the workbench 1;
[0032] Workpiece 7 is placed on the top of the product fixing module;
[0033] The PP treatment module, printing module and UV curing module are arranged in an array from left to right on the rear side of the top of the workbench 1;
[0034] Controller 2 is fixedly installed on the top of the left rear end of the workbench 1 and is electrically connected to the product fixing module, PP treatment module, printing module and UV curing module.
[0035] In the embodiment of the present utility model, when in use, an operator puts the product on the product fixing module, then the product fixing module fixes the product, and then moves it to the PP treatment module. Subsequently, the PP treatment module automatically wipes the PP water on the product. After wiping, the product fixing module automatically moves to the printing module, and then the printing module prints the product. After printing, the product fixing module automatically moves to the UV curing module, and then the UV curing module performs LED UV on-line curing on the printed part of the product. After curing is completed, the product fixing module returns to the starting position for manual blanking;
[0036] The present utility model can accurately position the product at each process position automatically with accurate repeatability. It can avoid a series of quality problems and will not affect the quality of the product. It can achieve large-scale production applications at low cost.
[0037] As Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown in the figure, as a preferred embodiment of the present utility model, the product fixing module includes a sliding frame 3, sliding rods 4 and a placement sliding table 6. The sliding frame 3 is fixedly installed on the top of the front side of the workbench 1. The sliding rods 4 are arranged in an array on the front and rear sides inside the sliding frame 3. A conveyor belt 5 is movably installed at the lower end of the sliding frame 3. The placement sliding table 6 is slidably sleeved on the surface of the sliding rods 4 and is fixedly connected to the movable end of the conveyor belt 5.
[0038] In the embodiment of the present utility model, when in use, the conveyor belt 5 is started, so as to drive the placing slide 6 to slide along the sliding rod 4 on the sliding frame 3, and further drive the product to pass through the PP treatment module, the printing module and the UV curing module in sequence, and then reset, thereby realizing the surface treatment, printing and UV curing of the product, and removing the differences and instabilities in the single-piece production of the product.
[0039] As Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 shown, as a preferred embodiment of the present utility model, the PP treatment module includes a first lifting frame 8, a first lifting plate 9 and a telescopic rod 10. The first lifting frame 8 is fixedly installed at the top of the left side of the rear end of the workbench 1, the first lifting plate 9 is movably installed on the surface of the first lifting frame 8, the telescopic rod 10 is fixedly installed at the top of the left side of the first lifting plate 9, and an erasing plate 11 is fixedly installed on the surface of the movable end of the telescopic rod 10.
[0040] In the embodiment of the present utility model, when in use, the height of the first lifting plate 9 on the surface of the first lifting frame 8 is adjusted, and then the telescopic rod 10 is started, so that the erasing plate 11 moves to the surface of the workpiece 7 to remove the residual moisture on the surface, avoiding the situation that the font is deformed due to the presence of moisture during printing, which affects the printing work.
[0041] As Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 shown, as a preferred embodiment of the present utility model, the printing module includes a third lifting frame 12, a first displacement frame 13, a second displacement frame 14, a positioning arm 15 and a silk screen plate 16. The third lifting frame 12 is fixedly installed in the middle of the top of the rear end of the workbench 1, the first displacement frame 13 is movably installed on the surface of the third lifting frame 12, the second displacement frame 14 is movably installed on the front side of the first displacement frame 13, the positioning arms 15 are symmetrically installed on the front side of the first displacement frame 13, the silk screen plate 16 is movably clamped on the surface of the positioning arms 15, and a silk screen squeegee 17 is movably installed on the front side of the second displacement frame 14 and is in movable abutment with the surface of the silk screen plate 16 at the bottom.
[0042] In the embodiment of the present utility model, when in use, according to the height and printing position of the workpiece 7, the height of the first displacement frame 13 on the third lifting frame 12 is controlled to be adjusted, so that the silk screen plate 16 on the surface of the positioning arm 15 contacts the surface of the workpiece 7, and then the second displacement frame 14 is started, so that the silk screen squeegee 17 scrapes on the silk screen plate 16, thereby printing on the workpiece 7 through the silk screen plate 16.
[0043] As Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 shown, as a preferred embodiment of the present utility model, the UV curing module includes a curing lamp 20. A second lifting frame 18 is fixedly installed at the top on the right side of the workbench 1. A second lifting plate 19 is movably installed on the surface of the second lifting frame 18. The curing lamp 20 is fixedly installed on the surface of the second lifting plate 19.
[0044] In the embodiment of the present utility model, when in use, according to the height of the product, the height of the second lifting plate 19 on the surface of the second lifting frame 18 is adjusted, so that the curing lamp 20 is located above the workpiece 7, and thus the printing trace on the surface of the workpiece 7 is quickly dried, thereby avoiding the deformation of the printing trace and the situation of being accidentally erased.
[0045] As Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 shown, as a preferred embodiment of the present utility model, the working ends of the PP treatment module, the printing module and the UV curing module are arranged above the product fixing module.
[0046] In the embodiment of the present utility model, when in use, by arranging the working ends of the PP treatment module, the printing module and the UV curing module above the product fixing module, it is convenient for the PP treatment module, the printing module and the UV curing module to process the workpiece 7 above the product fixing module.
[0047] In the above-mentioned embodiment of the present utility model, a surface treatment printing and UV curing all-in-one machine is provided. When in use, an operator places the product on the product fixing module. Subsequently, the product fixing module fixes the product, and then moves it to the PP treatment module;
[0048] Subsequently, the PP treatment module automatically wipes the PP water on the product. After wiping is completed, the product fixing module automatically moves to the printing module, and then the printing module prints the product. After printing, the product fixing module automatically moves to the UV curing module, and then the UV curing module performs LED UV on-line curing on the printed part of the product. After curing is completed, the product fixing module returns to the starting position for manual blanking.
[0049] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.
Claims
1. A surface treatment printing and UV curing all-in-one machine, characterized in that, Comprising; Workbench (1): Product fixing module, the product fixing module is arranged on the front side of the top of the workbench (1); Workpiece (7), the workpiece (7) is placed on the top of the product fixing module; PP treatment module, printing module and UV curing module, the PP treatment module, printing module and UV curing module are arranged in an array from left to right on the rear side of the top of the workbench (1); Controller (2), the controller (2) is fixedly installed on the top of the left rear end of the workbench (1), and is electrically connected to the product fixing module, PP treatment module, printing module and UV curing module.
2. The surface treatment printing and UV curing integrated machine according to claim 1, wherein The product fixing module includes a sliding frame (3), a sliding rod (4) and a placement sliding table (6), the sliding frame (3) is fixedly installed on the top of the front side of the workbench (1), the sliding rods (4) are arranged in an array on the front and rear sides inside the sliding frame (3), a conveyor belt (5) is movably installed at the lower end of the sliding frame (3), the placement sliding table (6) is slidably sleeved on the surface of the sliding rod (4), and is fixedly connected to the movable end of the conveyor belt (5).
3. The surface treatment printing and UV curing integrated machine according to claim 1, wherein The PP treatment module includes a first lifting frame (8), a first lifting plate (9) and a telescopic rod (10), the first lifting frame (8) is fixedly installed on the top of the left rear end of the workbench (1), the first lifting plate (9) is movably installed on the surface of the first lifting frame (8), the telescopic rod (10) is fixedly installed on the top of the left side of the first lifting plate (9), and an erasing plate (11) is fixedly installed on the surface of the movable end of the telescopic rod (10).
4. A surface treatment printing and UV curing integrated machine according to claim 1, characterized in that The printing module includes a third lifting frame (12), a first displacement frame (13), a second displacement frame (14), a positioning arm (15) and a silk screen plate (16), the third lifting frame (12) is fixedly installed in the middle of the top of the rear end of the workbench (1), the first displacement frame (13) is movably installed on the surface of the third lifting frame (12), the second displacement frame (14) is movably installed on the front side of the first displacement frame (13), the positioning arms (15) are symmetrically installed on the front side of the first displacement frame (13) left and right, the silk screen plate (16) is movably clamped on the surface of the positioning arm (15), a silk screen squeegee (17) is movably installed on the front side of the second displacement frame (14), and the bottom is in movable contact with the surface of the silk screen plate (16).
5. A surface treatment printing and UV curing integrated machine according to claim 1, characterized in that, The UV curing module includes a curing lamp (20), a second lifting frame (18) is fixedly installed on the top of the right side of the workbench (1), a second lifting plate (19) is movably installed on the surface of the second lifting frame (18), and the curing lamp (20) is fixedly installed on the surface of the second lifting plate (19).
6. A surface treatment printing and UV curing integrated machine according to claim 1, characterized in that, The working ends of the PP treatment module, printing module and UV curing module are arranged above the product fixing module.