Automatic filling machine for surfactant

Abstract

The utility model discloses an automatic filling machine for surfactants, which relates to the technical field of filling machines and comprises a bottom plate, a cleaning structure and a stirring structure. Firstly, an active agent is poured into the tank body through the feeding port, then the motor is started, the motor drives the connecting shaft to rotate, the rotation of the connecting shaft drives the rotation of the stirring plate, and the rotation of the stirring plate facilitates uniform mixing of the active agent and ensures full dispersion of the active agent in the tank body; the active agent can effectively flow and penetrate through the through holes, so that the mixing process is accelerated; a second conveying pump and a first control valve are opened, the second conveying pump can drive water in a water tank to flow into the tank body through a water inlet pipe, then a motor drives a stirring plate to rotate, cleaning of the interior of the tank body is accelerated, after cleaning is completed, a second control valve is opened, and sewage flows out through a water outlet pipe; the operation is favorable for preventing the residues from cross contamination on subsequent products and ensuring the working efficiency of the filling machine and the stability of the product quality.

Description

Technical Field

[0001] The utility model relates to the technical field of filling machines, and specifically relates to an automatic filling machine for surfactants. Background Art

[0002] Surfactants for surfaces, commonly known as surfactants, are a class of chemical substances that can significantly reduce the surface tension of liquids. These surfactant molecules have two parts, hydrophilic (water-loving) and hydrophobic (water-hating), and can effectively form an interface between incompatible media such as water and oil, thus promoting processes such as emulsification, wetting, and cleaning. In practical applications, surfactants are widely used in products such as cleaners, detergents, emulsions, and coatings to help improve product performance, enhance their cleaning ability and stability. By changing the surface properties of liquids, surfactants not only improve the use effect of products but also play a key role in industrial and household daily life; A filling machine is a mechanical device specifically used to accurately and efficiently fill containers with materials such as liquids, powders, or granules. According to the properties of different materials and packaging requirements, filling machines can be divided into various types, such as liquid filling machines, powder filling machines, and granule filling machines. These filling machines can be connected to other devices such as sealing machines and labeling machines to form a complete packaging production line, thereby improving production efficiency and reducing labor costs. In industries such as food, beverage, cosmetics, and pharmaceuticals, filling machines are important devices to ensure product quality and production efficiency;

[0003] The main purpose of filling surfactants for surfaces into the tank body through a filling machine is to improve production efficiency and ensure product quality. The filling machine can achieve fast and accurate automatic filling, significantly reducing errors and safety risks caused by manual operations. In addition, during the filling process, the equipment design can effectively prevent external contamination and maintain the stability and purity of the surfactant. Through an accurate metering system, the filling machine ensures that the dosage of the surfactant in each tank body is consistent, thus avoiding waste and reducing production costs. At the same time, the filled products are convenient for storage and transportation, significantly improving logistics efficiency. Therefore, using a filling machine not only optimizes the production process but also enhances the market competitiveness of products, ensuring that enterprises can maintain efficient operation and high-quality product supply in a fierce market environment. In this way, the production and filling process of surfactants can achieve higher economy and reliability, providing strong support for the development of related industries; However, after long-term use of the filling machine, residues of surfactants may accumulate in its tank body. These residues may affect the quality of subsequent products, resulting in cross-contamination or inaccurate dosage. In addition, insufficient mixing of the surfactant in the tank body may also cause too high a concentration of active ingredients in some areas and too low a concentration in other areas, thus affecting the overall performance and effect of the product. Content of the Utility Model

[0004] The purpose of the present utility model is to provide an automatic filling machine for surfactants to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above purpose, the present utility model provides the following technical solutions:

[0006] An automatic filling machine for surfactants includes a bottom plate, a cleaning structure and a stirring structure. A fitting groove is opened on one side of the bottom plate, and the cleaning structure is fixedly connected in the fitting groove. Two second fixing rods are fixedly connected to one side of the top of the bottom plate, and two first fixing rods are fixedly connected to the other side of the top of the bottom plate. The first fixing rods and the second fixing rods are connected by a tank body on the side far from the bottom plate, and a stirring structure is fixedly connected to the middle of the top of the tank body.

[0007] As a further solution of the present utility model: The cleaning structure includes a water tank, a second delivery pump, a first control valve and a water inlet pipe. The top of the water tank is connected to the second delivery pump through a pipeline. The other side of the second delivery pump is fixedly connected to the water inlet pipe. The side of the water inlet pipe far from the second delivery pump penetrates and extends into the interior of the tank body, and the first control valve is fixedly connected to the water inlet pipe.

[0008] As a further solution of the present utility model: The stirring structure includes a motor, a stirring plate, through holes and a connecting shaft. The power output shaft of the motor is fixedly connected to the connecting shaft. The side of the connecting shaft far from the motor penetrates through the top of the tank body and extends into its interior, and the connecting shaft is rotationally connected to the tank body. Three stirring plates are fixedly connected to the connecting shaft, and a number of through holes are arranged at equal intervals on each stirring plate.

[0009] As a further solution of the present utility model: A feed inlet is fixedly connected to one side of the top of the tank body, a discharge outlet is fixedly connected to the bottom of the tank body, and a diversion inclined plate is fixedly connected to the top of the bottom plate and below the discharge outlet.

[0010] As a further solution of the present utility model: A water outlet pipe and a second delivery pipe are fixedly connected to the side of the discharge outlet far from the tank body. A second control valve is fixedly connected to the water outlet pipe, and a third control valve is fixedly connected to the second delivery pipe.

[0011] As a further solution of the present utility model: A first delivery pump is fixedly connected to the side of the second delivery pipe far from the discharge outlet, and a first delivery pipe is fixedly connected to the other side of the first delivery pump.

[0012] Compared with the prior art, the beneficial effects of the present utility model are:

[0013] 1. During use, first pour the surfactant into the interior of the tank through the feed port, and then turn on the motor. The motor drives the rotation of the connecting shaft, and the rotation of the connecting shaft drives the rotation of the stirring plate. The rotation of the stirring plate helps to evenly mix the surfactant, ensuring its full dispersion inside the tank. Moreover, through the rotation of the stirring plate, the surfactant can effectively flow and pass through the through holes, thereby accelerating the mixing process. This method helps to reduce the precipitation and stratification of the surfactant, improve the consistency and stability of the product. At the same time, sufficient mixing can also ensure the dosing accuracy during the subsequent filling process and improve the quality and effect of the final product;

[0014] 2. When the surfactant is fully mixed, open the third control valve and the first delivery pump. The surfactant in the tank will enter the second delivery pipe through the discharge port. Subsequently, the surfactant will flow out through the first delivery pipe, thus completing the filling work;

[0015] 3. When the filling machine is used for a long time and there are residues accumulated inside it, open the second delivery pump and the first control valve. The second delivery pump will drive the water in the water tank to flow into the interior of the tank through the water inlet pipe. Finally, drive the stirring plate to rotate through the motor to accelerate the cleaning of the interior of the tank. After the cleaning is completed, open the second control valve, and the sewage will flow out through the water outlet pipe. This operation helps to prevent cross-contamination of the subsequent products by the residues and ensure the working efficiency of the filling machine and the stability of the product quality. Description of the Drawings

[0016] Figure 1 It is a schematic structural diagram of an automatic filling machine for surfactants.

[0017] Figure 2 It is a schematic diagram of the tank connection structure in an automatic filling machine for surfactants.

[0018] Figure 3 It is a schematic diagram of the bottom plate connection structure in an automatic filling machine for surfactants.

[0019] Figure 4 It is a schematic diagram of the stirring structure in an automatic filling machine for surfactants.

[0020] In the figure: 1, tank; 2, first fixing rod; 3, first delivery pump; 4, first delivery pipe; 5, bottom plate; 6, second fixing rod; 7, cleaning structure; 71, water tank; 72, second delivery pump; 73, first control valve; 74, water inlet pipe; 8, stirring structure; 81, motor; 82, stirring plate; 83, through hole; 84, connecting shaft; 9, feed port; 10, discharge port; 11, second control valve; 12, water outlet pipe; 13, third control valve; 14, second delivery pipe; 15, guide inclined plate; 16, fitting groove. Detailed Embodiment

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0022] Embodiment 1

[0023] Referring to Figure 1 、 Figure 2 and Figure 3 , this embodiment provides an automatic filling machine for surfactants, including a bottom plate 5, a cleaning structure 7 and a stirring structure 8. A fitting groove 16 is formed on one side of the bottom plate 5, and a cleaning structure 7 is fixedly connected in the fitting groove 16. Two second fixing rods 6 are fixedly connected to one side of the top of the bottom plate 5, and two first fixing rods 2 are fixedly connected to the other side of the top of the bottom plate 5. The first fixing rods 2 and the second fixing rods 6 are connected to each other through a tank body 1 on the side far from the bottom plate 5. A stirring structure 8 is fixedly connected to the middle of the top of the tank body 1; a feed port 9 is fixedly connected to one side of the top of the tank body 1, and a discharge port 10 is fixedly connected to the bottom of the tank body 1. A diversion inclined plate 15 is fixedly connected to the top of the bottom plate 5 and below the discharge port 10; a water outlet pipe 12 and a second feed pipe 14 are fixedly connected to the side of the discharge port 10 far from the tank body 1. A second control valve 11 is fixedly connected to the water outlet pipe 12, and a third control valve 13 is fixedly connected to the second feed pipe 14; a first transfer pump 3 is fixedly connected to the side of the second feed pipe 14 far from the discharge port 10, and a first feed pipe 4 is fixedly connected to the other side of the first transfer pump 3. By opening the third control valve 13 and the first transfer pump 3, the surfactant in the tank body 1 will enter the second feed pipe 14 through the discharge port 10. Subsequently, the surfactant will flow out through the first feed pipe 4, thus completing the filling work; the cleaning structure 7 includes a water tank 71, a second transfer pump 72, a first control valve 73 and a water inlet pipe 74. The top of the water tank 71 is connected to the second transfer pump 72 through a pipeline. The other side of the second transfer pump 72 is fixedly connected to the water inlet pipe 74. The side of the water inlet pipe 74 far from the second transfer pump 72 penetrates and extends into the interior of the tank body 1. A first control valve 73 is fixedly connected to the water inlet pipe 74. By opening the second transfer pump 72 and the first control valve 73, the second transfer pump 72 will drive the water in the water tank 71 to flow into the interior of the tank body 1 through the water inlet pipe 74. Finally, the stirring plate 82 is driven to rotate by the motor 81 to accelerate the cleaning of the interior of the tank body 1. After the cleaning is completed, by opening the second control valve 11, the sewage will flow out through the water outlet pipe 12. This operation is beneficial to preventing cross-contamination of residues to subsequent products and ensuring the working efficiency of the filling machine and the stability of product quality.

[0024] Embodiment 2

[0025] Reference Figure 4 , this embodiment is based on the previous embodiment. The difference from the previous embodiment is that the stirring structure 8 includes a motor 81, a stirring plate 82, through holes 83 and a connecting shaft 84. The power output shaft of the motor 81 is fixedly connected to a connecting shaft 84. The side of the connecting shaft 84 away from the motor 81 penetrates through the top of the tank body 1 and extends into its interior, and the connecting shaft 84 is rotatably connected to the tank body 1. Three stirring plates 82 are fixedly connected to the connecting shaft 84. A number of through holes 83 arranged at equal intervals are formed in each stirring plate 82. First, pour the active agent into the interior of the tank body 1 through the feed port 9, and then turn on the motor 81. The motor 81 drives the rotation of the connecting shaft 84. The rotation of the connecting shaft 84 drives the rotation of the stirring plate 82. The rotation of the stirring plate 82 is beneficial to uniformly mix the active agent, ensuring its full dispersion inside the tank body 1. And through the rotation of the stirring plate 82, the active agent can effectively flow and pass through the through holes 83, thereby accelerating the mixing process. This method helps to reduce the precipitation and stratification phenomena of the active agent, improve the consistency and stability of the product. At the same time, sufficient mixing can also ensure the dosage accuracy in the subsequent filling process and improve the quality and effect of the final product.

[0026] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic characteristics of the present invention, the present invention can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, it is intended to embrace all changes within the meaning and scope of the equivalent elements of the claims in the present invention. Any reference signs in the claims should not be regarded as limiting the claimed rights.

[0027] In addition, it should be understood that although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An automatic filling machine for surfactants, comprising a bottom plate (5), a cleaning structure (7) and a stirring structure (8), characterized in that, One side of the bottom plate (5) is provided with a fitting groove (16), and a cleaning structure (7) is fixedly connected in the fitting groove (16). On one side of the top of the bottom plate (5), two second fixing rods (6) are fixedly connected. On the other side of the top of the bottom plate (5), two first fixing rods (2) are fixedly connected. The sides of the first fixing rods (2) and the second fixing rods (6) away from the bottom plate (5) are connected by a tank body (1), and a stirring structure (8) is fixedly connected to the middle of the top of the tank body (1).

2. The automatic filling machine for surfactants according to claim 1, wherein The cleaning structure (7) includes a water tank (71), a second delivery pump (72), a first control valve (73) and a water inlet pipe (74). The top of the water tank (71) is connected to the second delivery pump (72) through a pipeline, and the other side of the second delivery pump (72) is fixedly connected to the water inlet pipe (74).

3. An automatic filling machine for surfactants according to claim 1, characterized in that, The stirring structure (8) includes a motor (81), stirring plates (82), through holes (83) and a connecting shaft (84). The power output shaft of the motor (81) is fixedly connected to the connecting shaft (84). The side of the connecting shaft (84) away from the motor (81) penetrates through the top of the tank body (1) and extends into its interior, and the connecting shaft (84) is rotatably connected to the tank body (1).

4. The automatic filling machine for surfactants according to claim 1, characterized in that, One side of the top of the tank body (1) is fixedly connected with a feed inlet (9), the bottom of the tank body (1) is fixedly connected with a discharge outlet (10), and a diversion inclined plate (15) is fixedly connected to the top of the bottom plate (5) and below the discharge outlet (10).

5. The automatic filling machine for surfactants according to claim 4, characterized in that, One side of the discharge outlet (10) away from the tank body (1) is fixedly connected with a water outlet pipe (12) and a second material delivery pipe (14). A second control valve (11) is fixedly connected to the water outlet pipe (12), and a third control valve (13) is fixedly connected to the second material delivery pipe (14).

6. The automatic filling machine for surfactants according to claim 5, characterized in that, One side of the second material delivery pipe (14) away from the discharge outlet (10) is fixedly connected with a first delivery pump (3), and the other side of the first delivery pump (3) is fixedly connected with a first material delivery pipe (4).

7. The automatic filling machine for surfactants according to claim 2, characterized in that, One side of the water inlet pipe (74) away from the second delivery pump (72) penetrates and extends into the interior of the tank body (1), and a first control valve (73) is fixedly connected to the water inlet pipe (74).

8. An automatic filling machine for surfactants according to claim 3, characterized in that, Three stirring plates (82) are fixedly connected to the connecting shaft (84), and a number of through holes (83) arranged at equal intervals are formed in each stirring plate (82).

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