Combined hopper and ship unloader applying same

By setting a combined design of detachable sealing plates on the side plate of the unloader, the gas circulation and material outflow problems of existing hoppers when unloading on the unloader are solved, and the effect of efficient unloading and dust removal is achieved.

CN223117644UActive Publication Date: 2025-07-18MAANSHAN DANGTU POWER GENERATION
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Patent Information

Application Number
CN202421810431.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-07-18
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

When the existing hopper unloads blocked materials on the ship unloader, the side plates are inconvenient for gas circulation, making it difficult to remove dust. The side plates are prone to cause material outflow when unloading sand and gravel materials.

Method used

A combined hopper is designed, with communication holes on the side plate and a closure plate can be detached and installed. The closure plate closes the communication holes when unloading sand and gravel materials. When disassembly, it is convenient for large pieces of material to be unloaded and promote gas circulation. The reinforcement part on the side plate enhances structural strength.

Benefits of technology

It realizes convenient unloading of small materials on the unloading machine, and at the same time, effectively unloading large pieces of materials and reducing dust, enhancing the working efficiency and structural strength of the hopper.

✦ Generated by Eureka AI based on patent content.

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Abstract

The combined hopper comprises a back plate, a front plate and two side plates, the two side plates are oppositely arranged, the side plates are arranged between the back plate and the front plate, the back plate, the front plate and the side plates form a containing groove with an opening, and the containing groove is arranged in the containing groove. The side plate is provided with a communicating hole communicating with the containing groove in advance, the side plate is further detachably provided with a closing plate, and when the closing plate is installed on the side plate, the closing plate closes the communicating hole. According to the combined hopper and the ship unloader with the combined hopper, when small materials and large materials are conveniently unloaded through the hopper, airflow flows in the containing groove of the large materials, and then dust on the surfaces of the large materials is removed to a certain extent.
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Description

Technical Field

[0001] The utility model relates to the technical field of related structures for ship unloaders, in particular to a combined hopper and a ship unloader to which the combined hopper is applied. Background Technique

[0002] During the operation of a chain bucket ship unloader, the chain bucket scoops up materials from the cabin, unloads them into the receiving mechanism after lifting, then transfers them to the belt conveyor in the boom, and finally enters the belt conveyor system on the wharf through the central hopper and the discharge belt conveyor.

[0003] The side walls of the existing hoppers are solid plates, such as the hopper structure disclosed in the Chinese patent with the authorization announcement number: CN217534745 U. However, the materials unloaded by the ship unloader are sometimes sand and gravel and sometimes coal blocks. When discharging sand and gravel, the solid plates can block the materials; but when the hopper discharges bulk materials (such as coal blocks), a solid side plate is not required to block the materials; on the other hand, the solid side plates of the hopper are not conducive to the circulation of gas in the hopper. Summary of the Utility Model

[0004] To solve the technical problems in the background technique, the utility model proposes a combined hopper and a ship unloader to which the combined hopper is applied.

[0005] A combined hopper proposed by the utility model includes a back plate, a front plate and two side plates. The two side plates are arranged oppositely and the side plates are arranged between the back plate and the front plate. The back plate, the front plate and the side plates form a receiving groove with an opening. A communication hole communicating with the receiving groove is opened on the side plate, and a closing plate is detachably installed on the side plate. When the closing plate is installed on the side plate, the closing plate closes the communication hole.

[0006] When this hopper is applied to a ship unloader and the ship unloader discharges sand and gravel materials, the closing plate is installed on the side plate to close the communication hole so as to prevent the sand and gravel materials from discharging from the communication hole. When discharging large materials, the closing plate is detached from the side plate. The setting of the communication hole facilitates the circulation of gas in the receiving groove, so that when the hopper is convenient for discharging small materials and also convenient for discharging large materials, the large materials also have air flow in the receiving groove, thereby removing the dust on the surface of the large materials to a certain extent.

[0007] Preferably, in some embodiments, a plurality of the communication holes are opened on the side plate, and one closing plate is provided. One closing plate closes a plurality of the communication holes.

[0008] Furthermore, installing one closing plate to close a plurality of communication holes on one side plate can improve the working efficiency.

[0009] For the convenience of installing the closing plate, preferably, an installation groove is formed at one end of the side plate close to the opening, and the closing plate is detachably installed in the installation groove.

[0010] Preferably, when the closing plate is not installed in the installation groove, a net plate is installed in the installation groove, and the net plate is provided with a reinforcing portion that abuts against the inner wall of the installation groove.

[0011] The net plate in the installation groove facilitates the realization of the through hole to communicate with the receiving groove, and the reinforcing portion is arranged in the installation groove to increase the overall strength of the side plate, increasing the overall strength of the side plate on the premise of ensuring the smooth flow of gas in the installation groove.

[0012] Those skilled in the art can set the reinforcing portion as a protrusion on the net plate, the net plate abuts against one side wall of the installation groove, and the protrusion abuts against the other side wall of the installation groove. However, this limits the gas flow to a certain extent. Therefore, in some embodiments, preferably, the reinforcing portion includes an inner reinforcing block and an outer reinforcing block provided on the net plate, the inner reinforcing block abuts against the side surface of the installation groove close to the receiving groove, and the outer reinforcing block abuts against the side surface of the installation groove away from the receiving groove.

[0013] Preferably, multiple groups of the outer reinforcing blocks and the inner reinforcing blocks are provided, and there is a flow distance between any two adjacent groups of the outer reinforcing blocks and between any two adjacent groups of the inner reinforcing blocks.

[0014] To increase the support of the reinforcing portion for the two side walls of the installation groove in the side plate, preferably, one inner reinforcing block and one outer reinforcing block are opposite to each other.

[0015] To further increase its overall strength, preferably, there is a connecting portion between the opposite inner reinforcing block and outer reinforcing block.

[0016] Similar to the existing hopper, for the convenience of collecting materials, shovel teeth are provided on the surface of the front plate close to the opening.

[0017] A ship unloader includes the above-mentioned hopper.

[0018] In the present invention, the proposed combined hopper and the ship unloader to which it is applied enable the hopper to facilitate the unloading of small materials and also facilitate the unloading of large materials. When large materials are in the receiving groove, there is also air flow, thereby realizing the removal of dust on the surface of large materials to a certain extent.

[0019] The additional aspects and advantages of the present invention will be partially given in the following description, partially become apparent from the following description, or be understood through the practice of the present invention. Description of the Drawings

[0020] Figure 1Structural schematic diagram of the present utility model;

[0021] Figure 2 Structural schematic diagram when the closing plate of the present utility model is installed on the side plate;

[0022] Figure 3 Structural schematic diagram when the mesh plate of the present utility model is installed on the side plate;

[0023] Figure 4 Structural schematic diagram of the mesh plate of the present utility model;

[0024] In the figure: 1, back plate; 2, front plate; 3, side plate; 30, installation groove; 4, communication hole; 5, closing plate; 6, mesh plate; 60, fixing frame; 7, inner reinforcing block; 8, outer reinforcing block; 9, shovel tooth. Specific embodiments

[0025] The following details the embodiments of the present utility model. The examples of the embodiments are shown in the drawings, where the same or similar symbols represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation of the present utility model.

[0026] As Figure 1 shown, a combined hopper includes a back plate 1, a front plate 2 and two side plates 3. Similar to existing hoppers, the two side plates 3 are arranged opposite to each other and the side plates 3 are arranged between the back plate 1 and the front plate 2. The back plate 1, the front plate 2 and the side plates 3 can be processed to form a hopper by welding or other means. The back plate 1, the front plate 2 and the side plates 3 form a receiving groove with an opening. Similar to the existing technology, there are connecting parts on the back plate 1 for connecting with a chain bucket unloader. Different from the existing hoppers, communication holes 4 communicating with a pre-receiving groove are opened on the side plates 3. The communication holes 4 introduce external air flow into the receiving groove, and communication holes 4 are opened on both side plates 3, thereby realizing the interaction between the gas in the receiving groove and the outside, enabling gas flow between the bulk materials in the receiving groove. A closing plate 5 is also detachably installed on the side plates 3. When the closing plate 5 is installed on the side plates 3, the closing plate 5 closes the communication holes 4. Specifically, the side plates 3 can be detachably installed on the side plates 3 by fixing parts such as bolts.

[0027] When the hopper is applied to an unloader and the unloader discharges sand and gravel materials, the closing plate 5 is installed on the side plates 3 to close the communication holes 4 to prevent the sand and gravel materials from being discharged through the communication holes 4. When discharging large-sized materials, the closing plate 5 is removed from the side plates 3. The arrangement of the communication holes 4 facilitates the flow of gas in the receiving groove, enabling the hopper to be convenient for discharging small materials and also for discharging large-sized materials. When discharging large-sized materials, there is also air flow between the large-sized materials in the receiving groove, thereby removing the dust on the surface of the large-sized materials to a certain extent.

[0028] In order to achieve the fluidity of the gas in the receiving groove and to increase to a certain extent the velocity of the other flows in the receiving groove, preferably in some embodiments, a plurality of communication holes 4 are formed in the side plate 3, and there is one closing plate 5. One closing plate 5 closes a plurality of communication holes 4. A plurality of communication holes 4 are formed in each side plate 3, and one closing plate 5 is provided on each side plate 3. One closing plate 5 closes the plurality of communication holes 4 on the cover side plate 3, thereby increasing the working efficiency.

[0029] For the convenience of installing the closing plate 5, preferably, an installation groove 30 is formed at one end of the side plate 3 close to the opening, and the closing plate 5 is detachably installed in the installation groove 30. As Figure 2 shown, during the installation of the closing plate 5, it is only necessary to place the closing plate 5 in the installation groove 30, and the side wall of the closing plate abuts against the inner side wall of the installation groove 30. Then, the closing plate 5 is fixed to the side plate 3 by existing fixing pins or screws. In this embodiment, an extension portion is provided above the closing plate 5. The extension portion is located outside the installation groove 30 of the side plate 3 and above the side plate 3. The installation extension portion is fixed to the side plate 3 by screws.

[0030] When the hopper transports large pieces of materials, as Figure 3 shown, preferably, when the closing plate 5 is not installed in the installation groove 30, a net plate 6 is installed in the installation groove 30. The net plate 6 has a reinforcing portion that abuts against the inner wall of the installation groove 30. The net plate 6 supports the reinforcing portion on the basis of ensuring the communication between the outside and the receiving groove, facilitating the positioning and installation of the supporting portion, and enhancing the overall strength of the large side plate 3 of the installation groove 30 without affecting the strength of the side plate 3 as a whole. While ensuring the gas flow in the installation groove 30, the overall strength of the side plate 3 is increased.

[0031] As Figure 3 shown, the net plate 6 is installed on the side plate 3 through a net plate 6 fixing member. A fixing frame 60 is provided on the outer periphery of the net plate 6. The net plate 6 fixing member fixes the net plate 6 to the side plate 3 through the fixing frame 60. The net plate 6 fixing member is a screw or a fixing pin. Of course, optionally in some embodiments, the fixing method of the net plate 6 can be the same as that of the closing plate 5. A top plate is provided above the net plate 6. The top plate is located outside the installation groove 30 and above the side plate 3. The top plate is fixed to the side plate 3 by a fixing pin.

[0032] As Figure 4 shown, preferably in the embodiment, the reinforcing portion includes an inner reinforcing block 7 and an outer reinforcing block 8 provided on the net plate 6. The outer reinforcing block 8 and the inner reinforcing block 7 do not block the communication holes; the inner reinforcing block 7 abuts against the side surface of the installation groove 30 close to the receiving groove, and the outer reinforcing block 8 abuts against the side surface of the installation groove 30 away from the receiving groove.

[0033] Preferably, multiple groups of outer reinforcing blocks 8 and inner reinforcing blocks 7 are provided, and there is a flow distance between any two adjacent groups of outer reinforcing blocks 8 and between any two adjacent groups of inner reinforcing blocks 7, that is, the outer reinforcing blocks 8 do not contact each other, and the inner reinforcing blocks 7 do not contact each other either, which is convenient for gas flow.

[0034] To increase the support of the reinforcing part for the two side walls of the installation groove 30 in the side plate 3, preferably, one inner reinforcing block 7 and one outer reinforcing block 8 are opposite to each other. Further, there is a connecting part between the opposite inner reinforcing block 7 and outer reinforcing block 8. Since the mesh plate 6 is a mesh structure, there is a contacting part between the opposite outer reinforcing block 8 and inner reinforcing block 7. The contacting parts of the outer reinforcing block 8 and the inner reinforcing block 7 can be welded to form a connecting part, or the outer reinforcing block 8 and the inner reinforcing block 7 can be connected by fixing parts such as fixing pins to form a connecting part. In this embodiment, preferably, the outer reinforcing block 8 is first welded to the mesh plate 6 and then the inner reinforcing block 7 is welded to the outer reinforcing block 8 opposite to it.

[0035] Similar to the existing hopper, in order to facilitate the collection of materials, shovel teeth 9 are provided on the surface of the front plate 2 close to the opening.

[0036] A ship unloader includes the above-mentioned hopper.

[0037] It should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.

[0038] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise specifically defined.

[0039] In the present utility model, unless otherwise clearly defined or limited, terms such as "installed", "connected", "joined", "fixed", etc. shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection, an electrical connection, or capable of communicating with each other; it may be directly connected, or indirectly connected through an intermediate medium, and it may be the internal connection of two components or the interaction relationship between two components, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0040] In the present utility model, unless otherwise clearly defined or limited, the first feature being "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature may be that the first feature is directly above or obliquely above the second feature, or merely indicates that the first feature has a higher horizontal height than the second feature. The first feature being "under", "below" and "beneath" the second feature may be that the first feature is directly below or obliquely below the second feature, or merely indicates that the first feature has a lower horizontal height than the second feature.

[0041] As described above, it is only the preferred specific embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and the inventive concept of the present utility model, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present utility model.

Claims

1. A combined hopper, comprising a back plate (1), a front plate (2) and two side plates (3), the two side plates (3) are oppositely arranged and the side plates (3) are arranged between the back plate (1) and the front plate (2), the back plate (1), the front plate (2) and the side plates (3) form a receiving groove with an opening, characterized in that, A communication hole (4) communicating with the accommodation groove is formed in the side plate (3), and a closing plate (5) is detachably mounted on the side plate (3). When the closing plate (5) is mounted on the side plate (3), the closing plate (5) closes the communication hole (4).

2. The combined hopper according to claim 1, wherein, A plurality of the communication holes (4) are formed in the side plate (3), and there is one closing plate (5). One closing plate (5) closes the plurality of communication holes (4).

3. The combined hopper according to claim 2, wherein, An installation groove (30) is formed at one end of the side plate (3) close to the opening, and the closing plate (5) is detachably mounted in the installation groove (30).

4. The combined hopper according to claim 3, wherein, When the closing plate (5) is not mounted in the installation groove (30), a net plate (6) is mounted in the installation groove (30), and a strengthening portion abutting against the inner wall of the installation groove (30) is provided on the net plate (6).

5. The combined hopper according to claim 4, wherein, The strengthening portion includes an inner strengthening block (7) and an outer strengthening block (8) provided on the net plate (6). The inner strengthening block (7) abuts against a side surface of the installation groove (30) close to the accommodation groove, and the outer strengthening block (8) abuts against a side surface of the installation groove (30) away from the accommodation groove.

6. The combined hopper according to claim 5, wherein, A plurality of groups of the outer strengthening blocks (8) and the inner strengthening blocks (7) are provided, and there is a flow distance between any two adjacent groups of the outer strengthening blocks (8) and between any two adjacent groups of the inner strengthening blocks (7).

7. The combined hopper according to claim 5 or 6, characterized in that, One inner strengthening block (7) and one outer strengthening block (8) are opposite to each other.

8. The combined hopper according to claim 7, characterized in that, There is a connecting portion between the opposite inner strengthening block (7) and the outer strengthening block (8).

9. The modular hopper according to claim 1, wherein, A shovel tooth (9) is provided on a surface of the front plate (2) close to the opening.

10. A ship unloader, characterized in that, It includes a hopper according to any one of claims 1-7.

Citation Information

Patent Citations

  • Hopper structure of ship unloader, material taking device and ship unloader

    CN217534745U