Roll changing and storing device applied to photovoltaic film production line
By adopting a combination design of a storage roller and a pressing roller mechanism on the photovoltaic film production line and adjusting tension with the tension mechanism, the problem of deformation during the photovoltaic film storage process is solved, ensuring production quality and reducing costs.
Patent Information
- Application Number
- CN202422480987.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-10-14
AI Technical Summary
The storage device of the traditional photovoltaic film production line can easily lead to the pulling deformation of the photovoltaic film during the storage process, affecting the production quality.
The combination design of multiple storage rollers and pressing roller mechanisms is adopted. Through the driving of the storage roller and the close fit of the pressing roller, the photovoltaic film naturally sags in the storage interval, and the tension is adjusted with the tensioning mechanism to avoid pulling and deformation.
Effectively prevent photovoltaic film from deforming during material storage, ensure production quality, and has a simple structure and low manufacturing cost.
Smart Images

Figure CN223117750U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic film production equipment, in particular to a rewinding and storage device applied to a photovoltaic film production line. Background Art
[0002] A photovoltaic film is a thermosetting adhesive film used to be placed in the middle of laminated glass to encapsulate a photovoltaic cell to protect its internal structure from the influence of the external environment. During the production process of the photovoltaic film, in order to prevent wrinkles or stretching deformation and edge warping due to insufficient traction tension when the photovoltaic film is wound, caused by the difference between the winding speed and the production speed, a storage device is generally arranged in the production line.
[0003] However, during the storage process of the traditional storage device, multiple groups of rollers are used to pull for storage. In this process, the photovoltaic film is easily deformed, affecting the production quality of the photovoltaic film. Summary of the Utility Model
[0004] The utility model discloses a rewinding and storage device applied to a photovoltaic film production line, mainly solving the problem that the traditional storage device is easily deformed when storing the photovoltaic film.
[0005] To achieve the above object, the technical solution of the utility model is realized as follows:
[0006] The utility model provides a rewinding and storage device applied to a photovoltaic film production line, including a frame. A plurality of storage rollers are arranged on the frame, and a storage interval is arranged between adjacent storage rollers. Each storage roller is respectively driven by a storage motor. A pressing roller mechanism is arranged at the position of the frame corresponding to the storage roller. The pressing roller mechanism includes a pressing roller, and the pressing roller is closely attached to the storage roller, so that the photovoltaic film passes through between the pressing roller and the storage roller.
[0007] In one embodiment, the plurality of storage rollers are arranged horizontally.
[0008] In one embodiment, the plurality of storage rollers are arranged obliquely.
[0009] In one embodiment, the pressing roller mechanism further includes a moving frame. The pressing roller is rotatably connected to the moving frame, the moving frame is slidably connected to the frame, and the moving frame is driven by a moving cylinder.
[0010] In one embodiment, a moving groove is arranged at the position of the frame corresponding to the moving frame, and the moving frame is slidably connected to the moving groove.
[0011] In one embodiment, a feeding end and a discharging end are provided on the frame, and tensioning mechanisms are provided at positions corresponding to the feeding end and the discharging end of the frame. The tensioning mechanism includes a tensioning roller that moves relative to the storage roller.
[0012] In one embodiment, the tensioning mechanism further includes a tensioning frame. The tensioning roller is rotatably connected to the tensioning frame, and the tensioning frame is driven to move by a tensioning cylinder.
[0013] The advantages or beneficial effects in the above technical solutions at least include: when storing the photovoltaic film, through the cooperation of multiple pressure rollers and storage rollers and driven by the storage motors of each storage roller, the photovoltaic film can be stored in the storage interval, and the photovoltaic film naturally hangs down in the storage interval, so as to prevent the photovoltaic film from being pulled and deformed during storage, ensure the production quality of the photovoltaic film, and make the structure of the roll-changing storage device simple and the manufacturing cost low. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The drawings illustrate exemplary embodiments of the present invention and, together with the description, are used to explain the principles of the present invention. These drawings are included to provide a further understanding of the present invention, and the drawings are included in this specification and form a part of this specification.
[0015] Figure 1 Shows a schematic diagram of a roll-changing storage device according to an exemplary embodiment of the present invention;
[0016] Figure 2 Shows a schematic diagram of a pressure roller mechanism according to an exemplary embodiment of the present invention;
[0017] Figure 3 Shows a schematic diagram of a tensioning mechanism according to an exemplary embodiment of the present invention.
[0018] Description of the reference numerals:
[0019] 1. Frame;
[0020] 11. Moving groove;
[0021] 2. Storage roller;
[0022] 3. Storage interval;
[0023] 4. Pressure roller mechanism;
[0024] 41. Pressure roller; 42. Moving frame; 43. Moving cylinder;
[0025] 5. Tensioning mechanism;
[0026] 51. Tensioning roller; 52. Tensioning frame; 53. Tensioning cylinder. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0027] Embodiments of the present utility model will be described in more detail below with reference to the accompanying drawings. Although some embodiments of the present utility model are shown in the drawings, it should be understood that the present utility model can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. On the contrary, these embodiments are provided to more thoroughly and completely understand the present utility model. It should be understood that the drawings and embodiments of the present utility model are only for exemplary purposes and are not used to limit the protection scope of the present utility model.
[0028] It should be noted that, without conflict, the embodiments in the present utility model and the features in the embodiments can be combined with each other. The present utility model will be described in detail below with reference to the drawings and in combination with the embodiments.
[0029] As used herein, the term "including" and its variations are open-ended, that is, "including but not limited to". The term "based on" means "at least partially based on". The term "an embodiment" means "at least one embodiment"; the term "another embodiment" means "at least one additional embodiment"; the term "some embodiments" means "at least some embodiments". The relevant definitions of other terms will be given in the following description. It should be noted that the concepts such as "first", "second", etc. mentioned in the present utility model are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence relationship of the functions performed by these devices, modules or units.
[0030] It should be noted that the modifications of "one" and "a plurality" mentioned in the present utility model are illustrative rather than restrictive. Those skilled in the art should understand that, unless clearly specified otherwise in the context, it should be understood as "one or more".
[0031] The names of the messages or information exchanged between multiple devices in the embodiments of the present utility model are only for illustrative purposes and are not used to limit the scope of these messages or information.
[0032] See Figure 1 and Figure 2, an embodiment of the present utility model provides a roll-changing and material-storing device applied to a photovoltaic film production line, which includes a frame 1. A plurality of material-storing rollers 2 are arranged on the frame 1, and a material-storing interval 3 is arranged between adjacent material-storing rollers 2. Each material-storing roller 2 is respectively driven by a material-storing motor (not shown in the figure). A pressure roller mechanism 4 is arranged at the position of the frame 1 corresponding to the material-storing roller 2. The pressure roller mechanism 4 includes a pressure roller 41, and the pressure roller 41 is in close contact with the material-storing roller 2, so that the photovoltaic film passes through between the pressure roller 41 and the material-storing roller 2. Specifically, the plurality of material-storing rollers 2 can be arranged horizontally or obliquely (not shown in the figure). Among them, the oblique arrangement includes the arrangement modes of broken lines and curves. When the plurality of material-storing rollers 2 are arranged horizontally, the amount of photovoltaic film stored in each material-storing interval 3 can be the same, which is convenient for calculating the storage amount of the photovoltaic film. When the plurality of material-storing rollers 2 are arranged obliquely, the storage amount of the material-storing interval 3 can be increased.
[0033] With the above structure, when storing the photovoltaic film, through the cooperation of the plurality of pressure rollers 41 and the material-storing rollers 2 and being driven by the material-storing motors of each material-storing roller 2, the photovoltaic film can be stored at the material-storing interval 3, and the photovoltaic film naturally hangs down in the material-storing interval 3, so as to prevent the photovoltaic film from being pulled and deformed during storage, ensure the production quality of the photovoltaic film, and make the structure of the roll-changing and material-storing device simple and the manufacturing cost low.
[0034] In one embodiment, see Figure 1 and Figure 2 , the pressure roller mechanism 4 further includes a moving frame 42. The pressure roller 41 is rotatably connected to the moving frame 42, the moving frame 42 is slidably connected to the frame 1, and the moving frame 42 is driven by a moving cylinder 43. In actual use, with the arrangement of the moving frame 42, the moving frame 42 can be driven by the moving cylinder 43 to move on the frame 1, so as to adjust the distance between the pressure roller 41 and the material-storing roller 2 to adapt to photovoltaic films of different thicknesses.
[0035] A moving groove 11 is arranged at the position of the frame 1 corresponding to the moving frame 42, and the moving frame 42 is slidably connected to the moving groove 11. In actual use, with the arrangement of the moving groove 11, the moving frame 42 can move along the moving groove 11 to improve the stability of the movement of the moving frame 42.
[0036] In one embodiment, see Figure 1 and Figure 3 , a feeding end and a discharging end are arranged on the frame 1, and a tensioning mechanism 5 is arranged at the positions of the frame 1 corresponding to the feeding end and the discharging end. The tensioning mechanism 5 includes a tensioning roller 51 that moves relative to the material-storing roller 2. In actual use, with the arrangement of the tensioning roller 51, the tension of the photovoltaic film between the feeding end and the discharging end of the frame 1 and the adjacent material-storing rollers 2 can be ensured, and it can be avoided that when the photovoltaic film enters or exits the material-storing roller 2, the too small tension affects the quality of the photovoltaic film.
[0037] The tensioning mechanism 5 further includes a tensioning frame 52. The tensioning roller 51 is rotatably connected to the tensioning frame 52, and the tensioning frame 52 is driven to move by a tensioning cylinder 53. In actual use, with the arrangement of the tensioning frame 52, when the tensioning frame 52 is driven to move by the tensioning cylinder 53, it is convenient to adjust the tension of the photovoltaic film.
[0038] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model.
[0039] Those skilled in the art should understand that the above embodiments are only for clearly explaining the present utility model, rather than limiting the scope of the present utility model. For those skilled in the art, other changes or modifications can be made on the basis of the above utility model, and these changes or modifications are still within the scope of the present utility model.
Claims
1. A roll-changing and material-storing device applied to a photovoltaic film production line, characterized in that, It includes a frame, on which a plurality of material storage rollers are arranged. There is a material storage interval between adjacent material storage rollers. Each material storage roller is respectively driven by a material storage motor. A pressure roller mechanism is arranged at the position of the frame corresponding to the material storage roller. The pressure roller mechanism includes a pressure roller, and the pressure roller is in close contact with the material storage roller, so that the photovoltaic film passes through between the pressure roller and the material storage roller.
2. The rewinding and storage device applied to the photovoltaic film production line according to claim 1, characterized in that, The plurality of material storage rollers are arranged horizontally.
3. The rewinding and storage device applied to the photovoltaic film production line according to claim 1, characterized in that, The plurality of material storage rollers are arranged obliquely.
4. The rewinding and storage device applied to the photovoltaic film production line according to claim 1, characterized in that, The pressure roller mechanism further includes a moving frame. The pressure roller is rotatably connected to the moving frame, and the moving frame is slidably connected to the frame. The moving frame is driven by a moving cylinder.
5. The rewinding and storage device applied to the photovoltaic film production line according to claim 4, characterized in that, A moving groove is arranged at the position of the frame corresponding to the moving frame, and the moving frame is slidably connected to the moving groove.
6. The rewinding and storage device applied to the photovoltaic film production line according to claim 1, wherein An inlet end and an outlet end are arranged on the frame, and a tensioning mechanism is arranged at the positions of the frame corresponding to the inlet end and the outlet end. The tensioning mechanism includes a tensioning roller that moves relative to the material storage roller.
7. The roll-changing and material-storing device applied to the photovoltaic film production line according to claim 5, characterized in that, The tensioning mechanism further includes a tensioning frame. The tensioning roller is rotatably connected to the tensioning frame, and the tensioning frame is driven to move by a tensioning cylinder.