Prefabricated cable transfer device

Abstract

The utility model relates to the field of manufacturing technologies, in particular to a prefabricated cable transfer device. The prefabricated cable transfer device comprises a frame body, a bearing mechanism, a pay-off mechanism and a moving mechanism. The frame body comprises a supporting column. And a supporting piece is arranged on the supporting column. The bearing mechanism is supported by the supporting piece and is horizontally arranged. The bottom of the pay-off mechanism is detachably arranged on the top of the bearing mechanism, and a pay-off groove is formed in the top of the pay-off mechanism. The pay-off groove carries a prefabricated cable. The moving mechanism is fixedly arranged at the bottom of the frame body. According to the prefabricated cable transfer device, the production efficiency can be improved.

Description

Technical Field

[0001] The utility model relates to the field of manufacturing technologies, and in particular to a prefabricated cable transfer device. Background Art

[0002] In the process of manufacturing electrical equipment (such as the production and manufacturing process of electrical control cabinets and distribution panels), a large number of specific types of power cables are often required to participate in the assembly. For example, in the manufacturing process of an electrical control cabinet, a large number of prefabricated cables of specific types and specific sizes need to be pre-produced and stored. Then, during the product wiring stage, these prefabricated cables are uniformly connected to the electrical control cabinet in batches to manufacture the electrical control cabinet.

[0003] In the prior art, after each prefabricated cable is manufactured, the staff will uniformly place the prefabricated cable on a cable storage rack for temporary storage. During the product wiring stage, the staff will then remove the prefabricated cable stored on the cable storage rack and carry the prefabricated cable to the wiring station corresponding to the prefabricated cable, so that the staff at the wiring station can use the prefabricated cable for wiring to manufacture the corresponding product.

[0004] However, the inventor found that the types and quantities of prefabricated cables required for each product are numerous and complex (for example, there are hundreds of types of wires with different lengths, wire diameters, and terminal types required in an electrical control cabinet). And the cable storage racks in the prior art are usually fixed near the prefabricated cable production station. Therefore, during the product wiring stage, the staff needs to remove a large number of prefabricated cables from the cable storage rack one by one and then move them to the product wiring station to distribute the prefabricated cables, resulting in low production efficiency. Summary of the Utility Model

[0005] The present application aims to provide a prefabricated cable transfer device to improve production efficiency.

[0006] A prefabricated cable transfer device proposed in this application includes a frame body, a bearing mechanism, a wire releasing mechanism, and a moving mechanism. The frame body includes support columns. A support member is provided on the support columns. The bearing mechanism is supported by the support member and is horizontally arranged. The bottom of the wire releasing mechanism is detachably arranged on the top of the bearing mechanism, and a wire releasing groove is provided on the top of the wire releasing mechanism. The prefabricated cable is carried in the wire releasing groove. The moving mechanism is fixedly arranged at the bottom of the frame body. The support column includes a first support column, a second support column, a third support column, and a fourth support column arranged in sequence. The bearing mechanism includes a first bearing part, a second bearing part, a third bearing part, and a fourth bearing part. The wire releasing mechanism includes a first wire releasing member and a second wire releasing member. The first bearing part is horizontally arranged, with one end supported by the support member of the first support column and the other end supported by the support member of the second support column. The second bearing part is horizontally arranged, with one end supported by the support member of the second support column and the other end supported by the support member of the third support column. The third bearing part is horizontally arranged and parallel to the first bearing part, with one end supported by the support member of the third support column and the other end supported by the support member of the fourth support column. The fourth bearing part is horizontally arranged and parallel to the second bearing part, with one end supported by the support member of the fourth support column and the other end supported by the support member of the first support column. The bottom of the first wire releasing member is detachably connected to the top of the first bearing part. The bottom of the second wire releasing member is detachably connected to the top of the third bearing part.

[0007] According to some embodiments, a groove is provided on the top of the first bearing part. The first wire releasing member includes a wire releasing part and a hand-held part. A wire releasing groove is provided on the top of the wire releasing part. The bottom of the wire releasing part is embedded in the groove of the first bearing part. And the height of the wire releasing part is not less than the sum of the depth of the wire releasing groove and the depth of the groove. One end of the hand-held part is fixed to the side of the wire releasing part, and the other end of the hand-held part is suspended. The third bearing part has the same structure as the first bearing part. The second wire releasing member has the same structure as the first wire releasing member.

[0008] According to some embodiments, the prefabricated cable transfer device further includes a locking mechanism. One end of the locking mechanism is fixed to the frame body. The other end of the locking mechanism is detachably connected to an external device.

[0009] According to some embodiments, the prefabricated cable transfer device further includes a wire supporting mechanism. The wire supporting mechanism is horizontally arranged and fixedly connected to the frame body. And the wire supporting mechanism is fixedly connected to the support columns of the frame body through support members to fix the wire supporting mechanism. The wire supporting mechanism is arranged below the wire releasing mechanism. The moving mechanism is located below the wire supporting mechanism and is fixed to the bottom of the wire supporting mechanism. The wire supporting mechanism supports the suspended end of the prefabricated cable placed in the wire releasing groove.

[0010] According to some embodiments, the wire releasing mechanism further includes a preset identification part. The preset identification part and the wire releasing groove have a one-to-one correspondence relationship. A preset identification is provided on the preset identification part, and the preset identifications corresponding to each wire releasing groove are sequentially set according to a preset rule.

[0011] According to some embodiments, the moving mechanism includes four braked universal wheels.

[0012] According to some embodiments, twenty-five wire laying grooves are provided at the top of the wire laying part.

[0013] According to some embodiments, the surface area of the wire laying groove is 720 mm 2 , and the surface area of the wire laying groove is the product of the width and the height of the wire laying groove.

[0014] Beneficial effects

[0015] For the prefabricated cable transfer device of the present application, after the prefabricated cable is produced, the prefabricated cable can be placed in the wire laying groove. During the product wiring process, the staff can directly push the frame to directly move the frame together with the prefabricated cable placed in the wire laying groove to the wiring station, without the need for the staff to remove the prefabricated cable and then distribute it, thereby improving production efficiency. Description of the drawings

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0017] Figure 1 It is a schematic diagram of the overall structure of the prefabricated cable transfer device according to the embodiment of the present application;

[0018] Figure 2 It is a schematic diagram of an example of the prefabricated cable transfer device according to the embodiment of the present application;

[0019] Figure 3 It is a schematic diagram of another example of the prefabricated cable transfer device according to the embodiment of the present application;

[0020] Figure 4 It is a schematic diagram of an example of the bearing mechanism of the prefabricated cable transfer device according to the embodiment of the present application;

[0021] Figure 5 It is a schematic diagram of the structure of the first wire laying member in the embodiment of the present application;

[0022] Figure 6 It is a schematic diagram of the structure of the locking mechanism in the embodiment of the present application;

[0023] Figure 7 It is a schematic diagram of the structure of the transfer device with two layers of wire laying mechanisms and two layers of bearing mechanisms in the embodiment of the present application;

[0024] Figure 8This is the structural schematic diagram of the transfer device with a four-layer wire laying mechanism and a four-layer bearing mechanism provided in the embodiments of the present application.

[0025] Explanation of reference numerals:

[0026] 1. Frame body; 11. Support column; 110. Support member; 111. First support pillar; 112. Second support pillar; 113. Third support pillar; 114. Fourth support pillar; 2. Bearing mechanism; 21. First bearing part; 211. Groove; 22. Second bearing part; 23. Third bearing part; 24. Fourth bearing part; 3. Wire laying mechanism; 30. Wire laying groove; 31. First wire laying member; 311. Wire laying part; 312. Hand-held part; 32. Second wire laying member; 4. Moving mechanism; 5. Locking mechanism; 6. Wire supporting mechanism. Detailed implementation manners

[0027] Example embodiments will now be described more fully with reference to the accompanying drawings. However, the example embodiments can be implemented in various forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this application will be thorough and complete, and will fully convey the concept of the example embodiments to those skilled in the art. Identical reference numerals in the figures denote identical or similar parts, and thus their repeated description will be omitted.

[0028] The features, structures, or characteristics described may be combined in any suitable manner in one or more embodiments. In the following description, numerous specific details are provided to give a thorough understanding of the embodiments of the present disclosure. However, those skilled in the art will realize that the technical solutions of the present disclosure can be practiced without one or more of these specific details, or can be implemented in other ways, components, materials, devices, etc. In these cases, well-known structures, methods, devices, implementations, materials, or operations will not be shown or described in detail.

[0029] In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or device that includes a series of steps or units is not limited to the listed steps or units, but optionally further includes steps or units not listed, or optionally further includes other steps or units inherent to these processes, methods, products, or devices.

[0030] The terms "first", "second", etc. in the specification and claims of the present application and in the above drawings are used to distinguish different objects, rather than to describe a specific order.

[0031] Combined with the accompanying drawings in the embodiments of the present application, the technical solutions of the present application will be clearly and completely described. Obviously, the described embodiments are part of the embodiments of the present application, rather than all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative efforts belong to the scope of protection of the present application.

[0032] Figure 1 shows the overall structure of the prefabricated cable transfer device according to the embodiment of the present application. Referring to Figure 1 , the prefabricated cable transfer device provided by the embodiment of the present application includes a frame body 1, a bearing mechanism 2, a wire paying-off mechanism 3 and a moving mechanism 4.

[0033] The frame body 1 includes support columns 11. A support member 110 is provided on the support columns 11. The bearing mechanism 2 is horizontally arranged. And the bearing mechanism 2 is supported by the support member 110. The bottom of the wire paying-off mechanism 3 is detachably arranged on the top of the bearing mechanism 2. A wire paying-off groove 30 is arranged at the top of the wire paying-off mechanism 3. The prefabricated cable is carried by the wire paying-off groove 30. The moving mechanism 4 is fixedly arranged at the bottom of the frame body 1 to drive the frame body 1 to move.

[0034] Exemplarily, a plurality of wire paying-off grooves 30 can be arranged at the top of the wire paying-off mechanism 3, and each wire paying-off groove 30 can carry only one prefabricated cable or multiple prefabricated cables at the same time, which is not limited herein.

[0035] Exemplarily, the groove width of the wire paying-off groove 30 matches the wire diameter of the prefabricated cable. For example, the groove width of the wire paying-off groove 30 is measured based on the wire specification of 4 mm 2 and it is ensured that 35 standard 4 mm 2 wires can be placed. For other specifications of thin wires (such as 0.5 mm 2 , 1 mm 2 and 2.5 mm 2 thin wires), more thin wires can be placed in the wire paying-off groove 30. Such a setting method of the wire paying-off groove 30 can meet the corresponding minimum standard for assembly.

[0036] Exemplarily, the prefabricated cable transfer device can be placed near the prefabricated cable production station. In the case where a cable maker finishes making one prefabricated cable each time, the cable maker can place the made prefabricated cable in the wire paying-off groove 30. The placing method can be that the preset intermediate position (such as the midpoint) of the prefabricated cable is located in the wire paying-off groove 30, and both ends of the prefabricated cable naturally droop due to the action of gravity.

[0037] In the wiring process, the staff can push the prefabricated cable transfer device located at the prefabricated cable production station to the prefabricated cable wiring station. That is, the prefabricated cable transfer device is driven by the external force of the staff. The moving mechanism 4 moves under force, directly moving the frame 1, the bearing mechanism 2, the wire feeding mechanism 3, and the prefabricated cable placed in the wire feeding groove 30 to the wiring station.

[0038] In this way, it is not necessary for the staff to take down the prefabricated cables from the cable storage rack one by one, nor is it necessary for the staff to distribute the prefabricated cables to the wiring station one by one. By using the prefabricated cable transfer device of the present application, the staff can directly push the frame 1 to directly move the frame 1 together with the prefabricated cable placed in the wire feeding groove 30 to the wiring station, thereby improving the production efficiency.

[0039] Moreover, since the wire feeding mechanism 3 is detachably connected to the bearing mechanism 2, during the product wiring process, the staff can directly remove the wire feeding mechanism 3 from the bearing mechanism 2 and place the wire feeding mechanism 3 on the wiring station. In this way, multiple prefabricated cables placed on the wire feeding mechanism 3 can be directly placed on the wiring station together, without the need for the staff to take down the prefabricated cables on the wire feeding mechanism 3 one by one, thereby improving the convenience of the staff and also improving the production efficiency.

[0040] Furthermore, since the wire feeding mechanism 3 is detachably connected to the bearing mechanism 2, in the case where the prefabricated cable is not put into the wiring operation temporarily and needs to be stored for a long time, the staff can also remove the wire feeding mechanism 3 from the bearing mechanism 2 and place the wire feeding mechanism 3 on the cable storage rack. In this way, the prefabricated cable transfer device can continue to place prefabricated cables, reducing the adverse impact on the production efficiency of the prefabricated cables, thereby being conducive to improving the production efficiency. When the staff needs to use the prefabricated cable for wiring, the staff can also remove the wire feeding mechanism 3 from the cable storage rack and place it on the bearing mechanism 2, and push the prefabricated cable transfer device to the wiring station.

[0041] Optionally, referring to Figure 2 , the support column 11 may include a first support column 111, a second support column 112, a third support column 113, and a fourth support column 114. And the first support column 111, the second support column 112, the third support column 113, and the fourth support column 114 are arranged in sequence. For example, the support column 11 is the first support column 111, the second support column 112, the third support column 113, and the fourth support column 114 in clockwise order.

[0042] Referring to Figure 2, the bearing mechanism 2 may specifically include a first bearing portion 21, a second bearing portion 22, a third bearing portion 23, and a fourth bearing portion 24. The first bearing portion 21, the second bearing portion 22, the third bearing portion 23, and the fourth bearing portion 24 are all horizontally arranged. Moreover, the first bearing portion 21 is parallel to the third bearing portion 23, and the second bearing portion 22 is parallel to the fourth bearing portion 24.

[0043] Referring to Figure 2 , one end of the first bearing portion 21 is supported by the support member 110 of the first support column 111, and the other end of the first bearing portion 21 is supported by the support member 110 of the second support column 112.

[0044] One end of the second bearing portion 22 is supported by the support member 110 of the second support column 112, and the other end of the second bearing portion 22 is supported by the support member 110 of the third support column 113.

[0045] One end of the third bearing portion 23 is supported by the support member 110 of the third support column 113, and the other end of the third bearing portion 23 is supported by the support member 110 of the fourth support column 114.

[0046] One end of the fourth bearing portion 24 is supported by the support member 110 of the fourth support column 114, and the other end of the third bearing portion 23 is supported by the support member 110 of the first support column 111.

[0047] Optionally, the support member 110 corresponding to each support column may include a first support member 110 and a second support member 110. For each support member 110 of each support column, in clockwise order, they are the first support member of the first support column 111, the second support member of the first support column 111, the first support member of the second support column 112... the second support member of the fourth support column 114.

[0048] One end of the first bearing portion 21 is supported by the second support member of the first support column 111, and the other end of the first bearing portion 21 is supported by the first support member of the second support column 112. One end of the second bearing portion 22 is supported by the second support member of the second support column 112, and the other end of the second bearing portion 22 is supported by the first support member of the third support column 113. One end of the third bearing portion 23 is supported by the second support member of the third support column 113, and the other end of the third bearing portion 23 is supported by the first support member of the fourth support column 114. One end of the fourth bearing portion 24 is supported by the second support member of the fourth support column 114, and the other end of the fourth bearing portion 24 is supported by the first support member of the first support column 111.

[0049] Exemplarily, the first bearing portion 21 is parallel to the third bearing portion 23, that is, the first bearing portion 21 and the third bearing portion 23 are located on the same horizontal plane. The second bearing portion 22 is parallel to the fourth bearing portion 24, that is, the second bearing portion 22 and the fourth bearing portion 24 are located on the same horizontal plane.

[0050] Optionally, referring to Figure 2 , the first bearing portion 21 and the second bearing portion 22 may be located on the same horizontal plane. That is, the first bearing portion 21, the second bearing portion 22, the third bearing portion 23, and the fourth bearing portion 24 are all located on this horizontal plane.

[0051] Optionally, referring to Figure 3 , the first bearing portion 21 and the second bearing portion 22 may also be located on different horizontal planes.

[0052] The first bearing portion 21, the second bearing portion 22, the third bearing portion 23, and the fourth bearing portion 24 can, on the one hand, fix four struts, and on the other hand, carry the wire laying mechanism 3.

[0053] The wire laying mechanism 3 may specifically include a first wire laying member 31 and a second wire laying member 32. The bottom of the first wire laying member 31 is detachably connected to the top of the first bearing portion 21. The bottom of the second wire laying member 32 is detachably connected to the top of the third bearing portion 23. Wire laying grooves 30 are provided at the tops of both the first wire laying member 31 and the second wire laying member 32.

[0054] Exemplarily, as Figure 2 shown, in the case where the first bearing portion 21 and the second bearing portion 22 are located on the same horizontal plane, the first wire laying member 31 is carried by the first bearing portion 21, and the first wire laying member 31 can be detached from the first bearing portion 21. Similarly, the second wire laying member 32 is completely carried by the third bearing portion 23. Exemplarily, as Figure 3 shown, in the case where the first bearing portion 21 and the second bearing portion 22 are located on different horizontal planes, the bottom of the first wire laying member 31 is detachably connected to the top of the first bearing portion 21 and is also detachably connected to the top of the third bearing portion 23. The bottom of the second wire laying member 32 is detachably connected to the top of the third bearing portion 23, and the bottom of the second wire laying member 32 is also detachably connected to the top of the first bearing portion 21. The first wire laying member 31 and the second wire laying member 32 are parallel to each other.

[0055] Exemplarily, one end of the bottom of the first wire feeding member 31 is detachably connected to the top of one end of the first carrying portion 21, and the other end of the bottom of the first wire feeding member 31 is detachably connected to the top of one end of the third carrying portion 23. One end of the bottom of the second wire feeding member 32 is detachably connected to the top of the other end of the first carrying portion 21, and the other end of the bottom of the second wire feeding member 32 is detachably connected to the top of the other end of the third carrying portion 23.

[0056] Referring to Figure 3 , top grooves are respectively provided at both ends of the first carrying portion 21 and both ends of the third carrying portion 23. One end of the bottom of the first wire feeding member 31 is embedded in the top groove at one end of the first carrying portion 21. The other end of the bottom of the first wire feeding member 31 is embedded in the top groove at one end of the third carrying portion 23. The second wire feeding member 32 is arranged in parallel with the first wire feeding member 31, and one end of the bottom of the second wire feeding member 32 is embedded in the top groove at the other end of the first carrying portion 21. The other end of the bottom of the second wire feeding member 32 is embedded in the top groove at the other end of the third carrying portion 23.

[0057] Through the above embodiments, on the one hand, the production efficiency is improved. On the other hand, the first wire feeding member 31 and the second wire feeding member 32 are arranged in parallel and are respectively used for the staff to place prefabricated cables. This can facilitate the staff to pick up and place the prefabricated cables from the first wire feeding member 31 and the second wire feeding member 32, and is beneficial to reducing the probability of the prefabricated cables on adjacent wire feeding members being wound due to the adjacent arrangement of the wire feeding members.

[0058] Optionally, referring to Figure 2 and Figure 3 , when the first carrying portion 21 and the second carrying portion 22 are on the same horizontal plane, the connection manner between the first carrying portion 21 and the first wire feeding member 31 may specifically include that a groove 211 is provided on the top of the first carrying portion 21. The bottom of the wire feeding portion 311 is embedded in the groove 211 of the first carrying portion 21.

[0059] The third carrying portion 23 has the same structure as the first carrying portion 21, and the second wire feeding member 32 has the same structure as the first wire feeding member 31, which will not be elaborated here.

[0060] Optionally, referring to Figure 4 , the first wire feeding member 31 may include a wire feeding portion 311 and a handheld portion 312. A wire feeding groove 30 is provided on the top of the wire feeding portion 311. One end of the handheld portion 312 is fixed to the side of the wire feeding portion 311, and the other end of the handheld portion 312 is suspended.

[0061] Exemplarily, after the first wire dispensing member 31 is detached from the first bearing portion 21, the staff can grasp and transfer the first wire dispensing member 31 by holding the holding portion 312 with their hand. This is equivalent to providing a handle to facilitate the staff in transferring the first wire dispensing member 31.

[0062] The structure of the second wire dispensing member 32 is the same as that of the first wire dispensing member 31, and will not be elaborated here.

[0063] Optionally, the height of the wire dispensing portion 311 is not less than the sum of the depth of the wire dispensing groove 30 and the depth of the groove 211 on the wire dispensing portion 311. That is, the height of the non-grooved portion of the wire dispensing portion 311 (the height of the wire dispensing portion 311 minus the depth of the wire dispensing groove 30) should be greater than or equal to the depth of the groove 211. In this way, when the wire dispensing portion 311 is embedded in the groove 211 of the first bearing portion 21, the wire dispensing groove 30 provided at the top of the wire dispensing portion 311 can be fully exposed, so as to facilitate the staff to pick up and place the prefabricated cable from the wire dispensing groove 30.

[0064] Optionally, the first bearing portion 21, the second bearing portion 22, the third bearing portion 23, and the fourth bearing portion 24 can be plate-like structures, and the first bearing portion 21, the second bearing portion 22, the third bearing portion 23, and the fourth bearing portion 24 are equivalent to four crossbeams horizontally arranged and respectively disposed between adjacent two columns. The crossbeam can play a role in fixing adjacent two columns. In this way, the first bearing portion 21, the second bearing portion 22, the third bearing portion 23, and the fourth bearing portion 24 provided in this application can reduce the probability of each column tilting, thereby playing a role in fixing the frame 1.

[0065] Optionally, referring to Figure 6 , the prefabricated cable transfer device may further include a locking mechanism 5. One end of the locking mechanism 5 is fixed to the frame 1, and the other end of the locking mechanism 5 is detachably connected to an external device.

[0066] Exemplarily, the external device can be a device at an external wiring station.

[0067] Exemplarily, during the prefabricated cable wiring process, after the staff pushes the prefabricated cable transfer device to near the external wiring station, the locking mechanism 5 can be used to fix it to the device at the external wiring station. This can prevent the prefabricated cable transfer device from moving away from the external wiring station or interfering with the work of the wiring staff during the wiring process, and can also prevent the prefabricated cable transfer device from tipping over, thereby improving production efficiency.

[0068] After the wiring staff has completed the wiring of several products, when it is necessary to replenish the prefabricated cable in the prefabricated cable transfer device, the staff can detach the connection between the locking mechanism 5 and the external device, and push the prefabricated cable transfer device to the prefabricated cable production process.

[0069] Optionally, referring to Figure 6 , the locking mechanism 5 may specifically include a fixed seat and a fixing pin. One end of the fixed seat is fixed on the frame body 1.

[0070] A fixed block is provided on the external device. The fixed block has a concave structure, and a concave groove is provided at the upper end of the fixed block. The other end of the fixed seat is used to be inserted into the concave groove. A first pin hole is provided at the other end of the fixed seat. A second pin hole is provided at the bottom surface of the concave groove. When the other end of the fixed seat is inserted into the concave groove, the fixing pin can sequentially pass through the first pin hole and the second pin hole to fix the frame body 1 and the external device.

[0071] Optionally, referring to Figure 2 , the prefabricated cable transfer device may further include a cable supporting mechanism 6. The cable supporting mechanism 6 is horizontally arranged and fixedly connected to the frame body 1. Moreover, the cable supporting mechanism 6 and the support columns 11 of the frame body 1 are fixedly connected through a support member 110 to fix the cable supporting mechanism 6 on the frame body 1. The cable supporting mechanism 6 is located below the cable paying-off mechanism 3. The moving mechanism 4 is located below the cable supporting mechanism 6 and is fixed to the bottom of the cable supporting mechanism 6. The cable supporting mechanism 6 can support the suspended ends of the prefabricated cables placed in the cable paying-off groove 30.

[0072] Exemplarily, the cable supporting mechanism 6 may be a cable supporting plate. The four corners of the top surface of the cable supporting plate are respectively connected to the bottoms of the four support columns 11 and are respectively fixed by the corresponding support members 110 of the four support columns 11. The moving mechanism 4 is fixedly connected to the bottom surface of the cable supporting mechanism 6.

[0073] When the staff places the prefabricated cable in the cable paying-off groove 30, the two ends (i.e., the suspended ends) of the prefabricated cable generally droop naturally. When the length of the prefabricated cable is too long, one or both ends of the prefabricated cable may droop to the ground, affecting the movement of the prefabricated cable device. In the embodiments of the present application, in this case, both ends of the too-long prefabricated cable are supported by the loading mechanism 2, so that the two ends of the prefabricated cable will not droop to the ground, thereby reducing the influence on the moving mechanism 4.

[0074] Moreover, the cable supporting mechanism 6 provided in the embodiments of the present application can also play a role in fixing the frame body 1 to reduce the probability that the four support columns 11 tilt or the relative positions of the four support columns 11 shift.

[0075] Optionally, the cable paying-off mechanism 3 further includes a preset marking part. The preset marking part and the cable paying-off groove 30 are in a one-to-one correspondence relationship. For example, when there are 10 cable paying-off grooves 30 provided at the top of the cable paying-off mechanism 3, the cable paying-off mechanism 3 further includes 10 preset marking parts, and each cable paying-off groove 30 corresponds to one preset marking part.

[0076] A preset identifier is provided on the preset identifier part. That is, one wire laying groove 30 corresponds to one preset identifier part and one preset identifier. And the preset identifiers corresponding to each wire laying groove 30 are set in sequence according to a preset rule.

[0077] Exemplarily, the preset identifier can be pasted at the bottom of the wire laying groove 30 or below the wire laying groove 30, which is not limited herein.

[0078] Exemplarily, the preset identifier is used to indicate the model of the prefabricated cable placed in the wire laying groove 30. In the production process of the prefabricated cable, every time a prefabricated cable is produced by the staff, the prefabricated cable can be placed in the corresponding wire laying groove 30 according to the model of the prefabricated cable.

[0079] Exemplarily, the preset rule can be set according to the preset product wiring sequence. The preset product wiring sequence is the sequence of the models of the prefabricated cables used by the staff during wiring in the wiring process. For example, in the wiring process, the staff will first connect the prefabricated cable of model a1 to the product, and then connect the prefabricated cable of model a2 to the product. The preset product wiring sequence is model a1 and model a2.

[0080] The staff can pre - sort each wire laying groove 30 in sequence according to the position. Each wire laying groove 30 can be determined as wire laying groove b1, wire laying groove b2, wire laying groove b3... in sequence. The preset identifier corresponding to wire laying groove b1 is the model of the prefabricated cable with the first wiring sequence, that is, the above - mentioned model a1. The preset identifier corresponding to wire laying groove b2 is the model of the prefabricated cable with the second wiring sequence, that is, the above - mentioned model a2...

[0081] By setting the preset identifier part and the preset identifier, the prefabricated cables placed in the wire laying groove 30 are arranged according to the preset wiring sequence. When moving the prefabricated cable transfer device to the wiring station, it is not necessary for the staff to rearrange the prefabricated cables placed in the prefabricated cable transfer device according to the wiring sequence, but can directly wire according to each prefabricated cable on the prefabricated cable transfer device, further improving the production efficiency.

[0082] Optionally, referring to Figure 7 And Figure 8 , the prefabricated cable transfer device can also be provided with a multi - layer wire laying mechanism and can also be provided with a multi - layer bearing mechanism. One layer of wire laying mechanism corresponds to one layer of bearing mechanism. For example, the prefabricated cable transfer device can be provided with two layers (as shown in Figure 7 ) or four layers of wire laying mechanisms (as shown in Figure 8 ), and correspondingly, two layers or four layers of bearing mechanisms can be provided.

[0083] Optionally, as shown in Figure 7As shown, the heights of the wire pay-off mechanisms (and the load-bearing mechanisms) of each layer are different. The structure of the wire pay-off mechanism of each layer can be the same as that of the wire pay-off mechanism in the above embodiment, and the structure of the load-bearing mechanism of each layer can be the same as that of the load-bearing mechanism in the above embodiment, which will not be elaborated here.

[0084] Each wire pay-off mechanism of each layer corresponds to a product. For example, during the production process of a distribution board, all the prefabricated cables required for a single distribution board are respectively placed in the respective wire pay-off grooves in the first-layer wire pay-off mechanism. The wiring of a distribution board can be completed by using the prefabricated cables in the respective wire pay-off grooves of the first-layer wire pay-off mechanism.

[0085] Optionally, when the number of layers of the wire pay-off mechanism provided in the prefabricated cable transfer device exceeds the preset number of layers (for example, the prefabricated cable transfer device is provided with four layers of wire pay-off mechanisms), in order to prevent the prefabricated cables placed on the wire pay-off mechanisms of each layer from interfering with each other, the wire pay-off mechanisms of each layer in the embodiments of the present application can adopt a position-offset design (as Figure 8 shown), so as to reduce the probability of the prefabricated cables interfering with each other.

[0086] Figure 8 The figure shows a schematic diagram of an example of a prefabricated cable transfer device provided with four layers of wire pay-off mechanisms. Referring to Figure 8 , the prefabricated cable transfer device includes a first wire pay-off mechanism, a second wire pay-off mechanism, a third wire pay-off mechanism, and a fourth wire pay-off mechanism arranged in sequence from bottom to top. The prefabricated cable transfer device includes a first load-bearing mechanism, a second load-bearing mechanism, a third load-bearing mechanism, and a fourth load-bearing mechanism arranged in sequence from bottom to top. The frame of the prefabricated cable transfer device includes a first-layer support column, a second-layer support column, a third-layer support column, and a fourth-layer support column arranged in sequence from bottom to top. Each layer of support column includes four vertically arranged columns.

[0087] Each load-bearing mechanism includes two parallel load-bearing parts (equivalent to crossbeams) on the same horizontal plane. The lengths of the load-bearing parts of the load-bearing mechanisms of each layer are shortened in sequence. That is, the length of the load-bearing part of the fourth layer is less than the length of the load-bearing part of the first layer. Each layer of load-bearing mechanism includes four ends, which are respectively the two ends of each of the two load-bearing parts. For example, the load-bearing mechanism z1 includes parallel load-bearing parts z1 and z2, and the four ends include the two ends of the load-bearing part z1 and the two ends of the load-bearing part z2.

[0088] The bottoms of the four columns of the first-layer support column are respectively connected to the moving mechanism, and the tops of the four columns of the first-layer support column are respectively fixed to the two ends of each of the two load-bearing parts of the first-layer load-bearing mechanism, that is, equivalent to being respectively fixed to the four ends of the first-layer load-bearing mechanism.

[0089] The tops of the four columns of the second-layer support column are respectively fixed at the four ends of the second-layer bearing mechanism, and the four columns are vertically arranged. And the bottoms of the four columns of the second-layer support column are respectively fixed on the bearing parts of the first-layer bearing mechanism.

[0090] The tops of the four columns of the third-layer support column are respectively fixed at the four ends of the third-layer bearing mechanism, and the four columns are vertically arranged. And the bottoms of the four columns of the third-layer support column are respectively fixed on the bearing parts of the second-layer bearing mechanism.

[0091] The tops of the four columns of the fourth-layer support column are respectively fixed at the four ends of the fourth-layer bearing mechanism, and the four columns are vertically arranged. And the bottoms of the four columns of the fourth-layer support column are respectively fixed on the bearing parts of the third-layer bearing mechanism.

[0092] Each wire pay-off mechanism includes two wire pay-off members that are parallel to each other and in the same horizontal plane. At both ends of each bearing part, top grooves are respectively provided. Both ends of each wire pay-off member are respectively embedded into the top grooves at both ends of the corresponding cross beam.

[0093] Through the above structure, the position offset setting of each layer of wire pay-off mechanisms can be realized to reduce the probability of mutual cross-interference of prefabricated cables.

[0094] Optionally, referring to Figure 2 and Figure 3 , the moving mechanism 4 may include four universal wheels with brakes. And the four universal wheels with brakes are respectively fixed at the bottom of the frame body 1. For example Figure 2 as shown, the four universal wheels with brakes are respectively fixed at four positions on the bottom surface of the wire supporting mechanism 6. For example Figure 3 as shown, the four universal wheels with brakes are respectively fixed at the bottoms of the first column 111, the second column 112, the third column 113 and the fourth column 114.

[0095] Optionally, the length of the prefabricated cable transfer device is not greater than 1 m. That is, the length of each loading part provided on the bearing mechanism should not be greater than 1 m. In this way, the prefabricated cable transfer device will not occupy too much space, thus facilitating the operation of the staff.

[0096] In the case where the wire pay-off mechanism 3 includes the first wire pay-off member 31 and the second wire pay-off member 32, the number of wire pay-off grooves 30 provided on the first wire pay-off member 31 may be twenty-five. The number of wire pay-off grooves 30 provided on the second wire pay-off member 32 may also be twenty-five. In this way, at least fifty prefabricated cables can be stored in one wire pay-off mechanism 3. And during the manufacturing process of equipment such as switchboards, usually 10 wiring stations are set. In this way, with the cooperation of the ten wiring stations, the staff can complete the wiring work of 500 prefabricated cables at one time. This can meet the production requirements of the product.

[0097] Optionally, the area of each wire laying groove 30 (width of the wire laying groove 30 * height of the wire laying groove 30) can be set to 720 mm 2 . In this way, 36 prefabricated cables with a cross-sectional area of 4 mm 2 can be placed in each wire laying groove 30. This enables a prefabricated cable transfer device to accommodate the prefabricated wires of an average of 36 products at one time. That is, during the wiring process, the staff can rely on the current prefabricated cable transfer device to complete the wiring operation of 36 products at one time. After completing the wiring operation of 36 products, the staff can remove the current prefabricated cable transfer device and replace it with the next one to continue the wiring operation.

[0098] For mass production of products, this can reduce the number and time of switching the prefabricated cable transfer device, thereby improving the overall production efficiency.

[0099] Finally, it should be noted that the above are only the preferred embodiments of the present application and are not used to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions of the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included within the protection scope of the present application.

Claims

1. A prefabricated cable transfer device, characterized in that The device includes: A frame body, including support columns, and support members are provided on the support columns; A carrying mechanism, supported by the support members and arranged horizontally; A wire pay-off mechanism, the bottom of the wire pay-off mechanism is detachably arranged on the top of the carrying mechanism, and a wire pay-off groove is arranged on the top of the wire pay-off mechanism, and the wire pay-off groove carries prefabricated cables; A moving mechanism, fixedly arranged at the bottom of the frame body; wherein, the support columns include the first support column, the second support column, the third support column and the fourth support column arranged in sequence; The carrying mechanism includes: A first carrying part, arranged horizontally, one end is supported by the support member of the first support column, and the other end is supported by the support member of the second support column; A second carrying part, arranged horizontally, one end is supported by the support member of the second support column, and the other end is supported by the support member of the third support column; A third carrying part, arranged horizontally and parallel to the first carrying part, one end is supported by the support member of the third support column, and the other end is supported by the support member of the fourth support column; A fourth carrying part, arranged horizontally and parallel to the second carrying part, one end is supported by the support member of the fourth support column, and the other end is supported by the support member of the first support column; The wire pay-off mechanism includes: A first wire pay-off member, the bottom of the first wire pay-off member is detachably connected to the top of the first carrying part; A second wire pay-off member, the bottom of the second wire pay-off member is detachably connected to the top of the third carrying part.

2. The prefabricated cable transfer device according to claim 1, characterized in that, A groove is arranged on the top of the first carrying part; The first wire pay-off member includes: A wire pay-off part, the wire pay-off groove is arranged on the top of the wire pay-off part, the bottom of the wire pay-off part is embedded in the groove of the first carrying part, and the height of the wire pay-off part is not less than the sum of the depth of the wire pay-off groove and the depth of the groove; A hand-held part, one end of the hand-held part is fixed to the side of the wire pay-off part, and the other end of the hand-held part is suspended; The third carrying part has the same structure as the first carrying part; The second wire pay-off member has the same structure as the first wire pay-off member.

3. The prefabricated cable transfer device according to claim 1, wherein The device further includes: A locking mechanism, one end of the locking mechanism is fixed on the frame body; The other end of the locking mechanism is detachably connected to an external device.

4. The prefabricated cable transfer device according to claim 1, characterized in that, The device further includes: A wire supporting mechanism, arranged horizontally, and the wire supporting mechanism is fixedly connected to the support columns of the frame body through the support members to fix the wire supporting mechanism; The wire supporting mechanism is arranged below the wire pay-off mechanism; The moving mechanism is located below the wire supporting mechanism and is fixed to the bottom of the wire supporting mechanism; The wire supporting mechanism supports the suspended end of the prefabricated cable placed in the wire pay-off groove.

5. The prefabricated cable transfer device according to claim 1, characterized in that, The wire pay-off mechanism further includes: A preset identification part, and the preset identification part has a one-to-one correspondence with the wire pay-off groove; Preset identifications are arranged on the preset identification part, and the preset identifications corresponding to each wire pay-off groove are arranged in sequence according to a preset rule.

6. The prefabricated cable transfer device according to claim 1, wherein The moving mechanism includes four brake universal wheels.

7. The prefabricated cable transfer device according to claim 2, wherein Twenty-five wire pay-off grooves are arranged on the top of the wire pay-off part.

8. The prefabricated cable transfer device according to claim 7, characterized in that, The surface area of the wire laying groove is 720 mm 2 , and the surface area of the wire laying groove is the product of the width and the height of the wire laying groove.

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