Automatic binding thread winding device for warp knitting machine
By designing the winding and separation mechanism on the warp knitting machine, the problem of line entanglement is solved, and the synchronous winding and separation of lines is achieved, improving production efficiency and product aesthetics.
Patent Information
- Application Number
- CN202521182071.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-11
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2035-06-11
AI Technical Summary
When used, multiple sets of lines are easily entangled together, resulting in unsightly entangled.
An automatic winding device for binding wires including a winding mechanism and a separation mechanism is designed, and the separation plate, ball screw, moving parts and separation rings are used to achieve separation and uniform winding of lines to prevent entanglement.
The synchronous winding and separation of multiple sets of lines is achieved, ensuring the aesthetics and uniformity of line winding, and improving production efficiency and product quality.
Smart Images

Figure CN223117803U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic winding, in particular to an automatic winding device for binding wires of a warp knitting machine. Background Art
[0002] The automatic winding device of a warp knitting machine is an automated device applied to a warp knitting machine. It mainly consists of parts such as a mechanical transmission mechanism, a control system, and a winding mechanism. The application of the automatic winding device of a warp knitting machine has greatly improved the efficiency and quality of warp knitting production. It can accurately complete the winding task, reduce the errors of manual operation, and ensure the consistency of products. At the same time, the automated operation also reduces labor costs, improves production safety, and provides strong support for the intelligent development of the warp knitting industry. When the automatic winding device of a warp knitting machine winds binding wires and knitting threads, multiple groups of binding wires and knitting threads may get entangled during winding, resulting in the situation of wire entanglement, so improvement is needed. Summary of the Utility Model
[0003] Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide an automatic winding device for binding wires of a warp knitting machine, aiming to solve the technical problem that multiple groups of wires will get entangled when the automatic winding device of a warp knitting machine is in use.
[0004] To achieve the above purpose, the utility model adopts the following technical solutions:
[0005] An automatic winding device for binding wires of a warp knitting machine, including a base, further including:
[0006] A winding mechanism, arranged on the base for wire winding;
[0007] A separation mechanism, arranged on the base for wire separation, and the separation mechanism includes:
[0008] Separation plates, having multiple, and the multiple separation plates are arranged on the base and fixedly connected to the base;
[0009] A ball screw, arranged on the separation plate and rotatably connected to the separation plate;
[0010] Moving parts, having multiple, and the multiple moving parts are arranged on the ball screw and slidably connected to the ball screw;
[0011] Separation rings, having multiple, and the multiple separation rings are arranged on the moving parts and fixedly connected to the moving parts.
[0012] Preferably, the separation mechanism further includes:
[0013] A driving part, arranged on the separation plate for providing power;
[0014] A protective part is provided on the separation ring for protecting the wire.
[0015] Preferably, the driving part includes:
[0016] A fixed seat is provided on the separation plate and fixedly connected to the separation plate;
[0017] A first motor is provided on the fixed seat and fixedly connected to the fixed seat.
[0018] Preferably, the protective part includes:
[0019] There are multiple shock-absorbing springs, and the multiple shock-absorbing springs are arranged inside the separation ring and fixedly connected to the separation ring;
[0020] There are multiple contact rings, and the multiple contact rings are arranged on the shock-absorbing springs and fixedly connected to the shock-absorbing springs.
[0021] The winding mechanism includes:
[0022] A power part is provided on the base for providing power;
[0023] A winding part is provided on the power part for winding the wire.
[0024] Preferably, the power part includes:
[0025] A mounting seat is provided on the base and fixedly connected to the base;
[0026] There are two fixing parts, and the two fixing parts are arranged on the base and fixedly connected to the base;
[0027] A second motor is provided on the mounting seat and fixedly connected to the mounting seat;
[0028] There are multiple rotating parts, and the multiple rotating parts are arranged inside the fixing parts and rotatably connected to the fixing parts;
[0029] There are two belt pulleys, and the two belt pulleys are arranged on the output end of the second motor and the rotating parts for the interlocking of components.
[0030] Preferably, the winding part includes:
[0031] A winding shaft is provided on the rotating part for winding the wire;
[0032] There are multiple connecting rings, and the multiple connecting rings are arranged on the winding shaft and fixedly connected to the winding shaft;
[0033] Bearings, there are multiple of them, and the multiple bearings are arranged on the separation plate and fixedly connected to the separation plate.
[0034] In summary, due to the adoption of the above technical solutions, the beneficial effects of the present utility model are as follows:
[0035] 1. By setting the winding mechanism, when the device winds the binding wire, it can synchronously wind multiple groups of wires, and cooperate with the separation mechanism to separate multiple groups of wires to prevent the wires from winding around each other.
[0036] 2. By setting the separation mechanism, when the device winds the binding wire, in addition to separating the wires, it can also evenly wind the wires to ensure the beauty of the wire winding. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following described drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0038] Figure 1 Shows a three-dimensional structural schematic diagram of an automatic winding device for binding wires of a warp knitting machine.
[0039] Figure 2 Shows a partial cross-sectional structural schematic diagram of an automatic winding device for binding wires of a warp knitting machine.
[0040] Figure 3 Shows a three-dimensional exploded structural schematic diagram of a partial winding mechanism of an automatic winding device for binding wires of a warp knitting machine.
[0041] Figure 4 Shows a three-dimensional structural schematic diagram of a partial separation mechanism of an automatic winding device for binding wires of a warp knitting machine.
[0042] Figure 5 Shows a three-dimensional structural schematic diagram of partial components of the separation mechanism of an automatic winding device for binding wires of a warp knitting machine.
[0043] Legend Explanation:
[0044] 1. Base; 2. Separation plate; 3. Ball screw; 4. Moving part; 5. Separation ring; 6. Fixed seat; 7. First motor; 8. Shock-absorbing spring; 9. Contact ring; 10. Mounting seat; 11. Second motor; 12. Rotating part; 13. Belt pulley; 14. Winding shaft; 15. Connecting ring; 16. Bearing; 17. Fixing part. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0045] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0046] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model.
[0047] It should be noted that when a component is referred to as being "fixed to" another component, it can be directly on the other component or there may also be an intermediate component. When a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be an intermediate component at the same time. When a component is considered to be "disposed on" another component, it can be directly disposed on the other component or there may be an intermediate component at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration.
[0048] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, the meaning of "a plurality of" is two or more unless otherwise specifically defined.
[0049] Refer to Figures 1 to 5 A further description will be made on the embodiment of an automatic winding device for binding wires of a warp knitting machine of the present utility model.
[0050] An automatic winding device for binding wires of a warp knitting machine, including a base 1, further includes a winding mechanism disposed on the base 1 for wire winding; a separating mechanism disposed on the base 1 for wire separation. The separating mechanism includes: a plurality of separating plates 2 disposed on the base 1 and fixedly connected to the base 1; a ball screw 3 disposed on the separating plate 2 and rotatably connected to the separating plate 2; a plurality of moving members 4 disposed on the ball screw 3 and slidably connected to the ball screw 3; and a plurality of separating rings 5 disposed on the moving members 4 and fixedly connected to the moving members 4.
[0051] Reference Figure 1 and Figure 4 As a preferred embodiment, the separating mechanism further includes: a driving part disposed on the separating plate 2 for providing power; and a protecting part disposed on the separating ring 5 for protecting the wires.
[0052] Reference Figure 4 As a preferred embodiment, the driving part includes: a fixed seat 6 disposed on the separating plate 2 and fixedly connected to the separating plate 2; and a first motor 7 disposed on the fixed seat 6 and fixedly connected to the fixed seat 6.
[0053] Reference Figure 4 and Figure 5 As a preferred embodiment, the protecting part includes: a plurality of shock-absorbing springs 8 disposed inside the separating ring 5 and fixedly connected to the separating ring 5; and a plurality of contact rings 9 disposed on the shock-absorbing springs 8 and fixedly connected to the shock-absorbing springs 8.
[0054] With such a setting, the separating rings 5 and the separating plates 2 can separate multiple groups of wires to prevent the wires from contacting each other and getting entangled; the shock-absorbing springs 8 can cushion the contact rings 9 when the wires contact the contact rings 9, preventing the wires from contacting the contact rings 9 rigidly and providing a certain degree of protection for the wires; the ball screw 3 can drive the moving members 4 to move, and at the same time, the ball screw 3 has high precision and good control effect.
[0055] Reference Figure 1 and Figure 2 As a preferred embodiment, the winding mechanism includes: a power part disposed on the base 1 for providing power; and a winding part disposed on the power part for winding wires.
[0056] Reference Figure 2 and Figure 3, as a preferred embodiment, the power unit includes: a mounting base 10, which is disposed on the base 1 and fixedly connected to the base 1; two fixing members 17, which are disposed on the base 1 and fixedly connected to the base 1; a second motor 11, which is disposed on the mounting base 10 and fixedly connected to the mounting base 10; a plurality of rotating members 12, which are disposed in the fixing members 17 and rotatably connected to the fixing members 17; two belt pulleys 13, which are disposed on the output end of the second motor 11 and the rotating member 12 for component linkage.
[0057] Reference Figure 3 , as a preferred embodiment, the winding unit includes: a winding shaft 14, which is disposed on the rotating member 12 for winding the line; a plurality of connecting rings 15, which are disposed on the winding shaft 14 and fixedly connected to the winding shaft 14; a plurality of bearings 16, which are disposed on the separation plate 2 and fixedly connected to the separation plate 2.
[0058] With such a setting, the two belt pulleys 13 are connected by a belt, enabling the two belt pulleys 13 to rotate synchronously; the winding shaft 14 can wind the line by rotation; the connecting ring 15 is provided with an adhesive strip for adhesively fixing the line; the bearing 16 is sleeved on the winding shaft 14 to enable the winding shaft 14 to rotate stably on the separation plate 2.
[0059] By setting the winding mechanism, when the device winds the binding line, the device can synchronously wind multiple groups of lines, and cooperate with the separation mechanism to separate multiple groups of lines to prevent the lines from winding around each other. By setting the separation mechanism, when the device winds the binding line, in addition to separating the lines, the device can also perform uniform winding work on the lines to ensure the beauty of the line winding.
[0060] Working principle: When this device is in use, pass the corresponding binding wire through the contact ring 9, and fix the binding wire on the connecting ring 15. Then, start the second motor 11 to drive the belt pulley 13 to rotate, so that the belt pulley 13 drives the rotating member 12 to rotate, and the rotating member 12 drives the winding shaft 14 to rotate synchronously to wind the binding wire and the knitting wire. While winding the binding wire and the knitting wire, start the first motor 7 to drive the moving member 4 to move. The moving member 4 drives the separating ring 5 to move, so that the wire in the contact ring 9 moves, enabling the binding wire to move at a constant speed during winding, evenly winding the binding wire onto the winding ring, and through the intermittent forward and reverse rotation of the first motor 7, the moving member 4 drives the separating ring 5 and the contact ring 9 to move reciprocally, causing the wire to continuously wind around the winding shaft 14. When the wire moves reciprocally, it will continuously contact the contact ring 9, and the contact ring 9 presses the shock-absorbing spring 8, causing the shock-absorbing spring 8 to be compressed for shock-absorbing and buffering work to prevent the wire from being damaged.
[0061] The above description of the embodiments enables those skilled in the art to implement or use the present utility model. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present utility model. Therefore, the present utility model will not be limited to these embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. An automatic winding device for binding wires of a warp knitting machine, including a base (1), characterized in that, It also includes: A winding mechanism, arranged on the base (1) for winding the line; A separating mechanism, arranged on the base (1) for separating the line, and the separating mechanism includes: Separation plates (2), there are multiple separation plates (2), and the multiple separation plates (2) are arranged on the base (1) and fixedly connected to the base (1); A ball screw (3), arranged on the separation plate (2) and rotatably connected to the separation plate (2); Moving parts (4), there are multiple moving parts (4), and the multiple moving parts (4) are arranged on the ball screw (3) and slidably connected to the ball screw (3); Separation rings (5), there are multiple separation rings (5), and the multiple separation rings (5) are arranged on the moving parts (4) and fixedly connected to the moving parts (4).
2. The automatic winding device for tying wires of a warp knitting machine according to claim 1, characterized in that, The separating mechanism also includes: A driving part, arranged on the separation plate (2) for providing power; A protection part, arranged on the separation ring (5) for protecting the line.
3. The automatic winding device for binding wire of a warp knitting machine according to claim 2, characterized in that, The driving part includes: A fixed seat (6), arranged on the separation plate (2) and fixedly connected to the separation plate (2); A first motor (7), arranged on the fixed seat (6) and fixedly connected to the fixed seat (6).
4. The automatic winding device for binding thread of a warp knitting machine according to claim 3, characterized in that, The protection part includes: Shock-absorbing springs (8), there are multiple shock-absorbing springs (8), and the multiple shock-absorbing springs (8) are arranged inside the separation ring (5) and fixedly connected to the separation ring (5); Contact rings (9), there are multiple contact rings (9), and the multiple contact rings (9) are arranged on the shock-absorbing springs (8) and fixedly connected to the shock-absorbing springs (8).
5. The automatic winding device for tying wires of a warp knitting machine according to claim 4, characterized in that, The winding mechanism includes: A power part, arranged on the base (1) for providing power; A winding part, arranged on the power part for winding the line.
6. The automatic winding device for tying wires of a warp knitting machine according to claim 5, characterized in that, The power part includes: A mounting seat (10), arranged on the base (1) and fixedly connected to the base (1); Fixing parts (17), there are two fixing parts (17), and the two fixing parts (17) are arranged on the base (1) and fixedly connected to the base (1); A second motor (11), arranged on the mounting seat (10) and fixedly connected to the mounting seat (10); Rotating parts (12), there are multiple rotating parts (12), and the multiple rotating parts (12) are arranged inside the fixing parts (17) and rotatably connected to the fixing parts (17); Pulley wheels (13), there are two pulley wheels (13), and the two pulley wheels (13) are arranged on the output end of the second motor (11) and the rotating parts (12) for component linkage.
7. An automatic winding device for tying wires of a warp knitting machine according to claim 6, characterized in that, The winding part includes: A winding shaft (14), arranged on the rotating parts (12) for winding the line; Connection rings (15), there are multiple connection rings (15), and the multiple connection rings (15) are arranged on the winding shaft (14) and fixedly connected to the winding shaft (14); Bearings (16), there are multiple bearings (16), and the multiple bearings (16) are arranged on the separation plate (2) and fixedly connected to the separation plate (2).