Continuous wire supply mechanism

By using a continuous wire supply mechanism of elastic positioning and adjusting parts in the carbon brush forming machine, the problem of unstable copper wire conveying is solved, and the stable conveying and protection of copper wire is achieved.

CN223117820UActive Publication Date: 2025-07-18CHUZHOU JINGJU IND CO LTD
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Patent Information

Application Number
CN202422233361.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-07-18
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

Existing copper wire conveying is prone to damage or unstable delivery due to uneven tension in carbon brush forming machines.

Method used

A continuous wire supply mechanism is designed, using elastic positioning and adjusting parts. The tension of the copper wire is dynamically adjusted through a floating sleeve and an adjustable limit roller to ensure delivery stability.

Benefits of technology

It effectively prevents damage to the copper wire due to excessive or too small tension, and improves the stability of copper wire transportation and the overall line supply effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of carbon brush forming machine accessories, and particularly discloses a continuous wire supply mechanism which comprises a supporting frame and a positioning table arranged on one side of the supporting frame, and a winding reel is installed on one side of the supporting frame. The top of the positioning table is connected with two vertical plates, and the tops of the two vertical plates are connected through a transverse plate. Mounting seats are mounted on one side of the vertical plate, a wire feeding roller is rotatably mounted between the two mounting seats, a second limiting roller is arranged on one side of the wire feeding roller, two ends of the second limiting roller are connected with rotating shafts, shaft sleeves sleeve the outer sides of the rotating shafts, movable grooves for mounting the shaft sleeves are formed in the mounting seats, and elastic positioning pieces for limiting the shaft sleeves in the movable grooves to horizontally float are mounted on the mounting seats; due to the arrangement of the elastic positioning piece, the shaft sleeve is limited in the movable groove to float horizontally, the floating design can dynamically adjust tension, damage to copper wires or influence on conveying stability caused by too large or too small tension is prevented, and the overall stability of wire supply is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of carbon brush forming machine accessories, in particular to a continuous wire feeding mechanism. Background Technique

[0002] In a carbon brush forming machine, raw materials such as carbon powder, metal powder (such as copper, silver, etc.) and binder are mixed evenly in a certain proportion. The mixed raw materials are put into the mold of the forming machine and pressed into the required shape and size by mechanical pressure. When pressing, a copper wire is pressed into the material and then cut off. During the continuous operation of the carbon brush forming machine, the copper wire needs to be continuously conveyed.

[0003] When the existing copper wire is conveyed, various conveying rollers are used for conveying. Due to the change of the copper wire length or the adjustment of the conveying speed, the situation of uneven tension may occur, and its conveying effect still needs to be improved. Aiming at the above problems, a continuous wire feeding mechanism is proposed. Content of the Utility Model

[0004] The purpose of the utility model is to provide a continuous wire feeding mechanism to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A continuous wire feeding mechanism includes a support frame and a positioning table arranged on one side of the support frame. A wire winding cylinder is installed on one side of the support frame;

[0007] Two vertical plates are connected to the top of the positioning table, and the tops of the two vertical plates are connected by a cross plate;

[0008] An installation seat is installed on one side of the vertical plate. A wire feeding roller is rotatably installed between the two installation seats. A second limiting roller is arranged on one side of the wire feeding roller. Both ends of the second limiting roller are connected to a rotating shaft. A shaft sleeve is sleeved outside the rotating shaft. An activity groove for installing the shaft sleeve is arranged on the installation seat. An elastic positioning part for restricting the shaft sleeve to horizontally float in the activity groove is installed on the installation seat;

[0009] A driving roller is installed inside the two vertical plates. A first limiting roller is arranged on one side of the driving roller. An adjusting part for adjusting the position of the first limiting roller is arranged on one side of the cross plate.

[0010] In an optional solution: the elastic positioning part includes a limiting plate and a spring telescopic rod connected to one side of the limiting plate. The limiting plate is arranged at the opening of the activity groove far from the vertical plate end. The limiting plate is fixed on the installation seat by a fixing bolt. One end of the spring telescopic rod far from the limiting plate contacts the shaft sleeve.

[0011] In an optional solution: a wire guiding plate is installed on the top of the installation seat.

[0012] In an alternative embodiment: The adjusting member includes an L-shaped plate and an electric telescopic rod. One end of the L-shaped plate is rotatably connected inside the vertical plate. The first limiting roller is rotatably installed between two groups of L-shaped plates, and the end of the first limiting roller corresponds to the middle of the L-shaped plate. One end of the L-shaped plate away from the rotatable connection with the vertical plate is fixedly connected to a fixing frame. One end of the electric telescopic rod is rotatably connected to the cross plate, and the other end of the electric telescopic rod is rotatably connected to the fixing frame.

[0013] In an alternative embodiment: The spring telescopic rod includes a sleeve rod and a top rod. The sleeve rod is connected to the limiting plate. The top rod is slidably connected to the sleeve rod, and the top rod extends into the sleeve rod to connect a spring.

[0014] In an alternative embodiment: A fixing plate is installed on one side of the support frame close to the wire reel, and an elbow pipe is installed on the fixing plate.

[0015] In an alternative embodiment: A wire guiding assembly is installed on one side of the support frame, and a wire cutting assembly is provided at the bottom of the positioning table.

[0016] In an alternative embodiment: A wire guiding seat is installed at the bottom of the positioning table.

[0017] Compared with the prior art, the beneficial effects of the present utility model are:

[0018] In the present utility model, the elastic positioning member is provided to limit the bushing to float horizontally in the movable groove. The floating design can dynamically adjust the tension, prevent damage to the copper wire or affect the conveying stability due to excessive or too small tension, and contribute to improving the overall stability of wire supply.

[0019] In the present utility model, the position of the first limiting roller can be adjusted, and the gap between the first limiting roller and the driving roller can be adjusted according to the thickness of the copper wire, which is beneficial for the driving roller and the first limiting roller to cooperate to continuously convey the copper wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is a structural schematic diagram of the present utility model.

[0021] Figure 2 is a structural schematic diagram of the position where the adjusting member is provided in the present utility model.

[0022] Figure 3 is a structural schematic diagram of the position where the mounting seat is provided in the present utility model.

[0023] Figure 4 is a structural schematic diagram of the elastic positioning member in the present utility model.

[0024] In the figure: 11, support frame; 12, fixed plate; 13, elbow pipe; 14, wire reel; 15, wire guiding assembly; 16, positioning table; 17, wire cutting assembly; 18, vertical plate; 19, horizontal plate; 20, driving roller; 21, first limiting roller; 22, L-shaped plate; 23, fixing frame; 24, electric telescopic rod; 25, mounting seat; 26, wire guiding plate; 27, wire feeding roller; 28, second limiting roller; 29, bushing; 30, rotating shaft; 31, limiting plate; 32, fixing bolt; 33, spring telescopic rod; 34, wire guiding seat. Detailed implementation manners

[0025] In the present utility model, unless otherwise clearly defined and limited, the terms "installation", "connection", "connection", "fixation" and other terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present utility model.

[0027] Please refer to Figures 1-4 , in this embodiment, a continuous wire feeding mechanism includes a support frame 11 and a positioning table 16 arranged on one side of the support frame 11, and a wire reel 14 is installed on one side of the support frame 11;

[0028] Two groups of vertical plates 18 are connected to the top of the positioning table 16, and the tops of the two groups of vertical plates 18 are connected by a horizontal plate 19;

[0029] An installation seat 25 is installed on one side of the vertical plate 18, a wire feeding roller 27 is rotatably installed between the two installation seats 25, a second limiting roller 28 is arranged on one side of the wire feeding roller 27, both ends of the second limiting roller 28 are connected to a rotating shaft 30, a bushing 29 is sleeved outside the rotating shaft 30, an activity groove for installing the bushing 29 is arranged on the installation seat 25, and an elastic positioning member for restricting the bushing 29 to horizontally float in the activity groove is installed on the installation seat 25;

[0030] Two sets of the vertical plates 18 are internally provided with driving rollers 20. One side of the driving roller 20 is provided with a first limiting roller 21, and one side of the horizontal plate 19 is provided with an adjusting member for adjusting the position of the first limiting roller 21.

[0031] During use, the copper wire wound on the wire reel 14 is conveyed between the wire feeding roller 27 and the second limiting roller 28. The second limiting roller 28 can float horizontally. Then, the copper wire is conveyed between the driving roller 20 and the first limiting roller 21, and the position of the first limiting roller 21 can be adjusted according to the thickness of the copper wire.

[0032] As Figure 4 shown, the elastic positioning member includes a limiting plate 31 and a spring telescopic rod 33 connected to one side of the limiting plate 31. The limiting plate 31 is arranged at the opening of the movable groove far from the vertical plate 18. The limiting plate 31 is fixed on the mounting seat 25 through a fixing bolt 32. One end of the spring telescopic rod 33 away from the limiting plate 31 contacts the shaft sleeve 29.

[0033] When the second limiting roller 28 is installed between the two mounting seats 25, the shaft sleeve 29 is placed in the movable groove. After installing the limiting plate 31, the spring telescopic rod 33 can contact the shaft sleeve 29. When the shaft sleeve 29 moves in the movable groove, it will squeeze the spring telescopic rod 33, causing the second limiting roller 28 to float. During the conveying process of the copper wire, due to changes in the length of the copper wire or adjustments in the conveying speed, the situation of uneven tension may occur. The floating design can dynamically adjust the tension to prevent damage to the copper wire or affect the conveying stability due to excessive or too small tension.

[0034] As Figure 3 shown, a wire guiding plate 26 is installed on the top of the mounting seat 25; it is used for the copper wire to pass through the holes on the wire guiding plate 26 and be input between the wire feeding roller 27 and the second limiting roller 28.

[0035] As Figure 2 shown, the adjusting member includes an L-shaped plate 22 and an electric telescopic rod 24. One end of the L-shaped plate 22 is rotatably connected inside the vertical plate 18. The first limiting roller 21 is rotatably installed between the two L-shaped plates 22, and the end of the first limiting roller 21 corresponds to the middle of the L-shaped plate 22. One end of the L-shaped plate 22 far from the rotatable connection with the vertical plate 18 is fixedly connected to a fixing frame 23. One end of the electric telescopic rod 24 is rotatably connected to the horizontal plate 19, and the other end of the electric telescopic rod 24 is rotatably connected to the fixing frame 23.

[0036] When the electric telescopic rod 24 works, it can adjust the rotation of the L-shaped plate 22, thereby adjusting the position of the first limiting roller 21. The gap between the first limiting roller 21 and the driving roller 20 can be adjusted according to the thickness of the wire. At the same time, through further adjustment, the first limiting roller 21 can also cooperate with the driving roller 20 for clamping.

[0037] The spring telescopic rod 33 includes a sleeve rod and a top rod. The sleeve rod is connected to the limiting plate 31. The top rod is slidably connected to the sleeve rod and extends into the sleeve rod to be connected to a spring. When the top rod is extruded, the spring can be extruded. Under the force of the spring, the top rod can slide towards the side away from the sleeve rod.

[0038] As Figure 1 shown, a fixing plate 12 is installed on one side of the support frame 11 close to the wire reel 14. A bent pipe 13 is installed on the fixing plate 12. The copper wire passes through the bent pipe 13.

[0039] A wire guiding assembly 15 is installed on one side of the support frame 11. A wire cutting assembly 17 is provided at the bottom of the positioning table 16. It is installed in cooperation with the mechanism for use in a carbon brush molding machine.

[0040] As Figure 2 shown, a wire seat 34 is installed at the bottom of the positioning table 16, which is used for the output of the copper wire.

[0041] The working principle of the present utility model is as follows: The copper wire wound on the wire reel 14 is conveyed between the wire feeding roller 27 and the second limiting roller 28. When the second limiting roller 28 is installed between two sets of mounting seats 25, the bushing 29 is placed in the movable slot. After installing the limiting plate 31, the spring telescopic rod 33 can contact the bushing 29. When the bushing 29 moves in the movable slot, it will extrude the spring telescopic rod 33, making the second limiting roller 28 float. Then the copper wire is conveyed between the driving roller 20 and the first limiting roller 21. The electric telescopic rod 24 works to adjust the rotation of the L-shaped plate 22, so as to adjust the position of the first limiting roller 21, and the gap between the first limiting roller 21 and the driving roller 20 can be adjusted according to the thickness of the wire.

[0042] The above is only the preferred embodiment of the present utility model, and it is not a limitation of the present utility model in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present utility model, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present utility model still belong to the protection scope of the technical solution of the present utility model.

Claims

1. A continuous wire feeding mechanism, comprising a support frame (11) and a positioning table (16) arranged on one side of the support frame (11), and a wire reel (14) is installed on one side of the support frame (11); It is characterized in that: Two vertical plates (18) are connected to the top of the positioning table (16), and the tops of the two vertical plates (18) are connected by a cross plate (19); A mounting seat (25) is installed on one side of the vertical plate (18), a wire feeding roller (27) is rotatably installed between the two mounting seats (25), a second limiting roller (28) is arranged on one side of the wire feeding roller (27), both ends of the second limiting roller (28) are connected to a rotating shaft (30), a bushing (29) is sleeved outside the rotating shaft (30), the mounting seat (25) is provided with a movable groove for installing the bushing (29), and an elastic positioning member for restricting the bushing (29) to horizontally float in the movable groove is installed on the mounting seat (25); A driving roller (20) is installed in the two vertical plates (18), a first limiting roller (21) is arranged on one side of the driving roller (20), and an adjusting member for adjusting the position of the first limiting roller (21) is arranged on one side of the cross plate (19).

2. The continuous wire feeding mechanism according to claim 1, wherein: The elastic positioning member includes a limiting plate (31) and a spring telescopic rod (33) connected to one side of the limiting plate (31), the limiting plate (31) is arranged at the opening of the movable groove far from the vertical plate (18), the limiting plate (31) is fixed to the mounting seat (25) by a fixing bolt (32), and the end of the spring telescopic rod (33) far from the limiting plate (31) contacts the bushing (29).

3. The continuous wire feeding mechanism according to claim 1, characterized in that: A wire guiding plate (26) is installed on the top of the mounting seat (25).

4. A continuous wire feeding mechanism according to claim 1, characterized in that: The adjusting member includes an L-shaped plate (22) and an electric telescopic rod (24), one end of the L-shaped plate (22) is rotatably connected inside the vertical plate (18), the first limiting roller (21) is rotatably installed between the two L-shaped plates (22), and the end of the first limiting roller (21) corresponds to the middle of the L-shaped plate (22), one end of the L-shaped plate (22) far from the rotating connection with the vertical plate (18) is fixedly connected to a fixing frame (23), one end of the electric telescopic rod (24) is rotatably connected to the cross plate (19), and the other end of the electric telescopic rod (24) is rotatably connected to the fixing frame (23).

5. The continuous wire feeding mechanism according to claim 2, characterized in that: The spring telescopic rod (33) includes a sleeve rod and a top rod, the sleeve rod is connected to the limiting plate (31), the top rod is slidably connected to the sleeve rod, and the top rod extends into the sleeve rod and is connected to a spring.

6. The continuous wire feeding mechanism according to claim 1, characterized in that: A fixing plate (12) is installed on one side of the support frame (11) close to the wire reel (14), and an elbow pipe (13) is installed on the fixing plate (12).

7. A continuous wire feeding mechanism according to claim 1, characterized in that: A wire guiding assembly (15) is installed on one side of the support frame (11), and a wire cutting assembly (17) is arranged at the bottom of the positioning table (16).

8. A continuous wire feeding mechanism according to claim 1, characterized in that: A wire guiding seat (34) is installed at the bottom of the positioning table (16).