Grouting equipment for foundation and foundation engineering

By introducing rectangular rack and vibrating ring structures into the grouting equipment, the problem of grouting pipeline is solved, frequent vibration and multi-angle adaptation of the cutting pipe are achieved, and grouting efficiency and safety are improved.

CN223119044UActive Publication Date: 2025-07-18HENAN PINGGUAN CONSTR ENG CO LTD
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Patent Information

Application Number
CN202422410639.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-07-18
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

The existing grouting equipment is prone to clogging when used, which affects the injection of concrete mortar. The larger particles inside the mortar are slow to be discharged and easy to accumulate.

Method used

The rectangular rack and vibration ring structure is adopted, and the gear meshing drives the discharge pipe to vibrate reciprocatingly. Combined with the design of the metal corrugated pipe, it ensures that the discharge pipe is unobstructed and can adapt to the multi-angle grouting needs.

Benefits of technology

Effectively prevent the discharge pipe from being blocked, improve grouting work efficiency, reduce dredging work, reduce cost investment, and protect operators from corrosion.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of buildings, in particular to foundation and foundation engineering grouting equipment which comprises a base plate, an arc-shaped supporting rod is fixedly arranged at one end of the upper surface of the base plate, a power box is fixedly arranged at the top of the arc-shaped supporting rod, and rotating shafts are rotationally inserted into the two ends of the inner wall of the power box; the outer circumferential face, close to the top, of the rotating shaft is fixedly sleeved with a half-tooth gear, the half-tooth gear is meshed with a rectangular rack through teeth on one side, and a vibration circular ring is fixedly arranged on the side, penetrating through the power box, of one end of the rectangular rack. By arranging the rectangular rack, the vibrating circular ring and other components, the rectangular rack reciprocates under the action of the gear to drive the vibrating circular ring to vibrate on the outer side of the discharging pipe in a reciprocating mode, so that the discharging pipe is stressed to vibrate frequently, the discharging pipe is prevented from being blocked, and the smoothness of the concrete mortar grouting process is guaranteed; and the dredging work of grouting equipment is reduced, the grouting work efficiency is improved, and the cost input is reduced.
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Description

Technical Field

[0001] The present application relates to the technical field of construction, and in particular to a grouting device for foundation and subgrade engineering. Background Art

[0002] Foundations are generally divided into two categories: natural foundations and artificial foundations. A foundation that can meet the requirements of a building without artificial treatment is called a natural foundation, and a foundation that requires artificial reinforcement to meet the requirements of a building is called an artificial foundation. Foundation and subgrade engineering requires injecting concrete mortar into the interior of the formwork to complete.

[0003] Through retrieval, Chinese Patent Publication No. CN221167819U discloses a grouting device for foundation and subgrade engineering, including a mounting plate. A support plate is arranged on the mounting plate, and a clamping seat is arranged on the support plate. The clamping seat includes two semi-circular bases, and the two bases are hinged. A locking buckle that engages with each other is arranged on the side of the base away from the hinge; a groove is formed on the inner surface of the base, a fitting sleeve is arranged in the groove, an adjustment groove is formed on the fitting sleeve, and an elastic component is arranged in the adjustment groove; a fixed pipe is arranged in the fitting sleeve, and a plurality of sliding seats are arranged on the outer surface of the fixed pipe. In the present utility model, the mounting plate is fixed by a fastening groove and a fastening bolt. The outer surface of the grouting pipe of a concrete truck is sleeved with the fixed pipe. Then, the base is opened, the sliding seats of the fixed pipe are placed on the inner wall of the fitting sleeve, and the locking buckle of the base is used for installation. The device is convenient and fast to install and has good use stability.

[0004] In view of the above related technologies, the inventor found the following defects: In the currently existing grouting devices, if the grouting pipeline is not cleaned in time during use, the interior will be blocked by concrete, affecting the subsequent injection of concrete mortar. Moreover, the larger particles in the mortar have a slower feeding speed and are prone to accumulation, affecting the grouting work of the concrete. Summary of the Utility Model

[0005] In order to solve the problems mentioned in the above background art, the present application provides a grouting device for foundation and subgrade engineering.

[0006] A grouting device for foundation and subgrade engineering provided by the present application adopts the following technical solution: It includes a base plate. One end of the upper surface of the base plate is fixedly provided with an arc-shaped support rod, and the top of the arc-shaped support rod is fixedly provided with a power box. The two ends of the inner wall of the power box are rotatably inserted with rotating shafts. A semi-toothed gear is fixedly sleeved on the outer circumferential surface of the rotating shaft near the top. The semi-toothed gear is meshed with a rectangular rack through the teeth on one side. One end of the rectangular rack passes through one side of the power box and is fixedly provided with a vibrating ring. A feeding pipe is slidably inserted into the inner wall of the vibrating ring. The feeding pipe is arranged parallel to the power box;

[0007] A first spur gear is fixedly sleeved in the middle of the rotating shaft. The first spur gear is meshed with a second spur gear through the teeth on one side of the outer circumferential surface. A motor is fixedly inserted in the middle of the second spur gear, and the bottom of the motor is fixedly arranged at the middle position of the bottom of the power box.

[0008] Optionally, support plates are arranged at both the upper and lower ends of the power box. A horizontal shaft is fixedly inserted in the middle of the support plate. Fixed rings are fixedly arranged at both ends of the horizontal shaft, and the middle parts of the fixed rings are fixedly sleeved on the outer circumferential surfaces of both ends of the blanking pipe.

[0009] Optionally, the number of the semi-tooth spur gears is two. The two semi-tooth spur gears are sequentially meshed with the teeth on both sides of the rectangular rack. Half of the outer circumferential surface of the semi-tooth spur gear is set as a smooth surface.

[0010] Optionally, the number of the blanking pipes is two. Metal bellows are fixedly arranged at the bottoms of the two blanking pipes. A connecting clamp is arranged at the bottom of the metal bellows. A reverse funnel-shaped pipe orifice is fixedly arranged at the top of the blanking pipe.

[0011] Optionally, the inner diameter of the inner wall of the vibration ring is the same as the diameter of the blanking pipe. The vibration ring is set in an elliptical shape. The number of the vibration rings is two. The two vibration rings are respectively sleeved on the outer sides of the blanking pipes. The left and right sides of the inner walls of the two vibration rings are alternately slidably connected to the outer wall of the blanking pipe.

[0012] Optionally, a fixing plate is fixedly arranged at the middle position of the top of the rectangular rack. A sliding rod is fixedly inserted in the middle of the top of the fixing plate. Both ends of the sliding rod are slidably inserted in the middle position near the top of the power box.

[0013] Optionally, the number of the first spur gears is two. The two first spur gears are respectively meshed on both sides of the second spur gear. Rotating shafts are inserted in the middle parts of the two first spur gears.

[0014] In summary, the present application includes the following beneficial technical effects:

[0015] 1. By arranging components such as a rectangular rack and a vibration ring, the present utility model drives the vibration ring to vibrate reciprocally on the outer side of the blanking pipe through the reciprocating movement of the rectangular rack under the action of the gear, so that the blanking pipe is frequently vibrated by force, preventing the blanking pipe from being blocked, ensuring the smoothness of the concrete mortar grouting process, reducing the work of dredging the grouting equipment, and improving the grouting work efficiency and reducing the cost investment.

[0016] 2. By arranging components such as metal bellows at the bottom of the blanking pipe, the present utility model enables the external pipe connected thereto to change at multiple angles, facilitating the adaptation to the grouting work requirements at different angles, avoiding the need for manual support of the equipment during the grouting work, protecting the operator from the corrosion of the concrete mortar, and ensuring that the equipment can meet the needs of various working environments. Brief Description of the Drawings

[0017] Figure 1 is a schematic diagram of the three-dimensional sectional structure in an embodiment of the present application;

[0018] Figure 2 is a schematic diagram of the spur gear meshing structure in an embodiment of the present application;

[0019] Figure 3 is a schematic diagram of the overall three-dimensional structure in an embodiment of the present application;

[0020] Figure 4 is a schematic diagram of the front structure in an embodiment of the present application.

[0021] Reference Numerals: 1, base plate; 2, metal bellows; 3, rotating shaft; 4, first spur gear; 5, blanking pipe; 6, semi-tooth gear; 7, vibrating ring; 8, fixing ring; 9, horizontal shaft; 10, support plate; 11, fixing plate; 12, power box; 13, slide rod; 14, rectangular rack; 15, motor; 16, second spur gear; 17, arc-shaped support rod; 18, connecting clamp. Detailed Description of the Embodiments

[0022] The following further describes the present application in detail with reference to the Figures 1-4 drawings.

[0023] An embodiment of the present application discloses a grouting device for foundation and subgrade engineering. As Figure 1 shown, it includes a base plate 1. One end of the upper surface of the base plate 1 is fixedly provided with an arc-shaped support rod 17. The top of the arc-shaped support rod 17 is fixedly provided with a power box 12. Both ends of the inner wall of the power box 12 are rotatably inserted with a rotating shaft 3. A semi-tooth gear 6 is fixedly sleeved on the outer circumferential surface of the rotating shaft 3 near the top.

[0024] Please refer to Figure 2 , there are two semi-tooth gears 6. The two semi-tooth gears 6 are sequentially meshed with the teeth on both sides of the rectangular rack 14. One-half of the outer circumferential surface of the semi-tooth gear 6 is set as a smooth surface. By sequentially meshing the two semi-tooth gears 6 with the rectangular rack 14, when the two semi-tooth gears 6 rotate coaxially, the rectangular rack 14 can still move in two directions with a gap. The semi-tooth gear 6 is meshed with a rectangular rack 14 through the teeth on one side.

[0025] Please refer to Figure 1, a fixing plate 11 is fixedly arranged at the middle position of the top of the rectangular rack 14. A sliding rod 13 is fixedly inserted at the top of the fixing plate 11. Both ends of the sliding rod 13 are slidably inserted at the middle position near the top of the power box 12. The fixing plate 11 at the top of the rectangular rack 14 drives the sliding rod 13 to slide on the top of the power box 12, ensuring the stability of the rectangular rack 14 during movement. One end of the rectangular rack 14 passes through one side of the power box 12 and is fixedly provided with a vibration ring 7.

[0026] Please refer to Figure 1 , the inner diameter of the inner wall of the vibration ring 7 is the same as the diameter of the blanking pipe 5. The vibration ring 7 is arranged in an elliptical shape. The number of the vibration rings 7 is two. The two vibration rings 7 are respectively sleeved on the outer side of the blanking pipe 5. The left and right sides of the inner walls of the two vibration rings 7 are alternately slidably connected to the outer wall of the blanking pipe 5. The elliptical vibration ring 7 facilitates knocking on the outer wall of the blanking pipe 5 during left and right movement, enabling the blanking pipe 5 to vibrate, ensuring the smooth dropping of the mortar inside the blanking pipe. The blanking pipe 5 is slidably inserted into the inner wall of the vibration ring 7.

[0027] Please refer to Figure 3 , the number of the blanking pipes 5 is two. Metal bellows 2 are fixedly arranged at the bottoms of the two blanking pipes 5. A connecting clamp 18 is arranged at the bottom of the metal bellows 2. A reverse funnel-shaped pipe orifice is fixedly arranged at the top of the blanking pipe 5. The metal bellows 2 facilitate changing the direction of the pipeline, enabling the concrete mortar to be grouted in multiple directions as needed during injection. At the same time, the connecting clamp 18 facilitates connection with the grouting pipeline, preventing mortar leakage. The blanking pipe 5 is arranged parallel to the power box 12.

[0028] Please refer to Figure 1 , support plates 10 are arranged at both the upper and lower ends of the power box 12. A horizontal shaft 9 is fixedly inserted in the middle of the support plate 10. Fixed rings 8 are fixedly arranged at both ends of the horizontal shaft 9. The middle parts of the fixed rings 8 are fixedly sleeved on the outer circumferential surfaces at both ends of the blanking pipe 5. The power box 12 fixes the blanking pipe 5 through the support plates 10 and the horizontal shaft 9, avoiding the shaking of the blanking pipe 5 during work and preventing the concrete mortar from falling off during injection.

[0029] Please refer to Figure 2 , a first straight gear 4 is fixedly sleeved in the middle of the rotating shaft 3. The number of the first straight gears 4 is two. The two first straight gears 4 are respectively meshed on both sides of the second straight gear 16. The middle parts of the two first straight gears 4 are both inserted with the rotating shaft 3. By arranging the two identical first straight gears 4 on both sides of the second straight gear 16, it is realized that under the action of the second straight gear 4, both of the two first straight gears 4 can rotate. The first straight gear 4 is meshed with the second straight gear 16 through the teeth on one side of the outer circumferential surface. A motor 15 is fixedly inserted in the middle of the second straight gear 16. The bottom of the motor 15 is fixedly arranged at the middle position of the bottom of the power box 12.

[0030] The implementation principle of the grouting equipment for a foundation and subgrade engineering in an embodiment of this application is as follows: When in use, when the grouting work starts and the funnel-shaped part at the top of the feeding pipe 5 is connected to the external concrete pipe, the motor 15 is started as the power, and the rotating shaft 3 is driven to rotate through the cooperation of two spur gears. The rotating shaft 3 drives the semi-toothed gear 6 to perform a circular motion. When the two semi-toothed gears 6 perform a circular motion, they are successively engaged with the teeth on both sides of the rectangular rack 14. The toothed rack 14 moves reciprocally left and right under the action of the semi-toothed gear 6. The rectangular rack 14 drives the two vibration rings 7 to move outside the two feeding pipes 5 on both sides. When the vibration rings 7 come into contact with the outside of the feeding pipe 5 multiple times, the feeding pipe 5 is vibrated, thereby preventing the internal concrete mortar from accumulating inside the feeding pipe 5, ensuring the smoothness inside the feeding pipe 5. At the same time, the metal bellows 2 at the bottom of the feeding pipe 5 facilitates the multi-angle rotation of the mortar pipe outlet below.

[0031] The above are all the preferred embodiments of this application. Without restricting the protection scope of this application based on this, therefore: All equivalent changes made according to the structure, shape, and principle of this application shall be covered within the protection scope of this application.

Claims

1. A grouting device for foundation and subgrade engineering, comprising a base plate (1), characterized in that: One end of the upper surface of the base plate (1) is fixedly provided with an arc-shaped support rod (17). The top of the arc-shaped support rod (17) is fixedly provided with a power box (12). The two ends of the inner wall of the power box (12) are rotationally inserted with a rotating shaft (3). A semi-toothed gear (6) is fixedly sleeved on the outer circumferential surface of the rotating shaft (3) near the top. The semi-toothed gear (6) is meshed with a rectangular rack (14) through the teeth on one side. One end of the rectangular rack (14) passes through one side of the power box (12) and is fixedly provided with a vibrating ring (7). A material discharging pipe (5) is slidably inserted into the inner wall of the vibrating ring (7). The material discharging pipe (5) is arranged parallel to the power box (12). A first spur gear (4) is fixedly sleeved in the middle of the rotating shaft (3). The first spur gear (4) is meshed with a second spur gear (16) through the teeth on one side of the outer circumferential surface. A motor (15) is fixedly inserted in the middle of the second spur gear (16). The bottom of the motor (15) is fixedly arranged at the middle position of the bottom of the power box (12).

2. The grouting equipment for a foundation and subgrade project according to claim 1, characterized in that: Support plates (10) are arranged at both the upper and lower ends of the power box (12). A cross shaft (9) is fixedly inserted in the middle of the support plate (10). Fixed rings (8) are fixedly arranged at both ends of the cross shaft (9). The middle parts of the fixed rings (8) are fixedly sleeved on the outer circumferential surfaces of both ends of the material discharging pipe (5).

3. The grouting equipment for a foundation and subgrade engineering according to claim 1, characterized in that: The number of the semi-toothed gears (6) is two. The two semi-toothed gears (6) are sequentially meshed with the teeth on both sides of the rectangular rack (14). One-half of the outer circumferential surface of the semi-toothed gear (6) is set as a smooth surface.

4. The grouting equipment for a foundation and subgrade project according to claim 1, characterized in that: The number of the material discharging pipes (5) is two. Metal bellows (2) are fixedly arranged at the bottoms of the two material discharging pipes (5). A connecting clamp (18) is arranged at the bottom of the metal bellows (2). The top of the material discharging pipe (5) is fixedly provided with a reverse funnel-shaped pipe orifice.

5. The grouting equipment for a foundation and subgrade project according to claim 1, characterized in that: The inner wall diameter of the vibrating ring (7) is the same as the diameter of the material discharging pipe (5). The vibrating ring (7) is set as an elliptical shape. The number of the vibrating rings (7) is two. The two vibrating rings (7) are respectively sleeved on the outer sides of the material discharging pipes (5). The left and right sides of the inner walls of the two vibrating rings (7) are alternately slidably connected with the outer walls of the material discharging pipes (5).

6. The grouting equipment for a foundation and subgrade project according to claim 1, characterized in that: A fixing plate (11) is fixedly arranged at the middle position of the top of the rectangular rack (14). A sliding rod (13) is fixedly inserted in the middle of the top of the fixing plate (11). Both ends of the sliding rod (13) are slidably inserted into the middle position of the power box (12) near the top.

7. The grouting equipment for a foundation and subgrade project according to claim 1, characterized in that: The number of the first spur gears (4) is two. The two first spur gears (4) are respectively meshed on both sides of the second spur gear (16). The middle parts of the two first spur gears (4) are both inserted with a rotating shaft (3).

Citation Information

Patent Citations

  • Grouting device for foundation and foundation engineering

    CN221167819U