Magnetic core sintering device
By introducing a through-rail and support frame structure into the core sintering device, the rapid cooling of the magnetic core is achieved without taking out, solving the problems of slow cooling speed and poor sealing in the prior art, and improving production efficiency.
Patent Information
- Application Number
- CN202421610425.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-07-08
AI Technical Summary
The existing magnetic core has a slow cooling speed after sintering and is inconvenient to operate, so the automation device cannot guarantee the sealing of the sintering chamber.
A magnetic core sintering device is designed, including a sintering chamber and a cooling chamber. The magnetic core is cooled in a state without taking out through the through-rail and support frame structure, and liquid cooling is performed using an atomizing nozzle.
It realizes rapid cooling without removing the magnetic core, improves working efficiency, and has good sealing properties in the sintering chamber and low heat dissipation.
Smart Images

Figure CN223121928U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of magnetic core production, and particularly relates to a magnetic core sintering device. Background Art
[0002] A magnetic core is made of magnetic materials and can be used to store and amplify electromagnetic signals. It is an indispensable part of electronic components. When producing magnetic cores by the pressing forming process, magnetic powders are mixed in proportion and then put into a forming mold, and the powders are formed by pressing. The pressed magnetic cores need to be sintered and sprayed, and finally magnetic cores with magnetism are formed. Among them, sintering is the last step in manufacturing magnetic cores. The purpose of sintering is to solidify the particles inside the magnetic core into one body to improve the magnetic properties and thermal stability of the magnetic core.
[0003] When the magnetic core is sintered, the sintered magnetic core needs to be cooled. In the existing magnetic core cooling methods, the natural cooling speed is too slow. For liquid cooling, the magnetic core needs to be taken out of the sintering chamber for liquid cooling. During the taking-out process, the temperature of the magnetic core is high, and the operation is inconvenient. Moreover, the device for automatically sintering and cooling cannot ensure the airtightness of the sintering chamber. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a magnetic core sintering device, which has a simple structure. After sintering the magnetic core, the magnetic core can be cooled without taking it out, which can improve the working efficiency. Moreover, when sintering in the sintering chamber, the sealing property is good, the heat dissipation is low, and the practicability is strong, which is suitable for popularization.
[0005] The utility model provides the following technical solution: a magnetic core sintering device, including a main box body. A sintering chamber is arranged above the main box body, and a cooling chamber is arranged below the main box body. An opening and closing door is arranged at the opening of the cooling chamber through a rotating shaft. Symmetric through tracks are arranged near both sides of the opening and closing door. An outer support frame penetrates through the through tracks. A handle is fixedly arranged on the outer side of the opening and closing door of the outer support frame. The outer support frame penetrates into the opening and closing door and is fixedly provided with an inner support frame on the side facing the sintering chamber. Heat insulation walls are arranged on the inner wall of the sintering chamber and at the corresponding opening of the sintering chamber of the opening and closing door. The inner support frame bends to the front of the heat insulation wall of the opening and closing door and is fixedly provided with an array of trusses. An array of a plurality of placing grooves is arranged on the trusses.
[0006] The bent part of the inner support frame is an arc-shaped frame. A clamping groove matching with the arc-shaped frame is arranged on the heat insulation wall on the inner wall of the sintering chamber corresponding to the arc-shaped frame. The position of the through track satisfies that when the opening and closing door is closed, it fits on the heat insulation wall of the sintering chamber.
[0007] Preferably, an array of water pipes is arranged on both sides in the cooling chamber. An array of atomizing nozzles is arranged on the side of the water pipes facing the placing grooves. A water receiving tank is arranged at the bottom of the cooling chamber, and a water discharge port is arranged at the bottom of the water receiving tank.
[0008] Preferably, the vertical height of the through-rail satisfies that when the outer support frame is at its uppermost end, the position of the arc-shaped frame is opposite to that of the card slot, and when the outer support frame is at its lowermost end, the placement slots of the array are opposite to the cooling chamber.
[0009] Preferably, the two sides of the outer support frame located inside the through-rail are in close contact with and slidably connected to the through-rail.
[0010] The beneficial effects of the present utility model are as follows: The structure is simple. After sintering the magnetic core, the magnetic core can be cooled without taking it out, which improves work efficiency. Moreover, when sintering in the sintering chamber, the sealing performance is good, the heat dissipation is low, and the practicability is strong. Specifically as follows:
[0011] The present utility model is provided with a through-rail. After placing the magnetic core in the placement slot, the upper handle is used to move the outer support frame to the uppermost end of the through-rail. At this time, the position of the arc-shaped frame is opposite to that of the card slot. The opening and closing door is closed, so that the arc-shaped frame is stuck on the card slot, and the through-rail is attached to the heat-insulating wall of the sintering chamber. At this time, the magnetic core is sintered. The closed sintering chamber has low heat dissipation. After the magnetic core is sintered, the opening and closing door is opened. At this time, under the action of gravity, the outer support frame slides down along the through-rail, driving the placement slot to descend. When the outer support frame slides to the lowermost part of the through-rail, the placement slot corresponds to the cooling chamber. After closing the opening and closing door, the placement slot extends into the cooling chamber, and the atomizing nozzle performs liquid cooling treatment on the magnetic core on the placement slot to complete rapid cooling. In this process, only by opening and closing the opening and closing door, it is possible to place the magnetic core in the cooling chamber without taking it out. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. Together with the embodiments of the present utility model, they are used to explain the present utility model, and do not constitute a limitation to the present utility model. In the drawings:
[0013] Figure 1-2 is the overall schematic diagram of the present utility model;
[0014] Figure 3 is the enlarged view of part A of the present utility model;
[0015] The reference signs in the drawings are: 1, main box body; 2, opening and closing door; 3, sintering chamber; 4, cooling chamber; 5, through-rail; 6, outer support frame; 7, handle; 8, heat-insulating wall; 9, inner support frame; 10, truss; 11, placement slot; 12, water receiving tank; 13, drain port; 14, water pipe; 15, atomizing nozzle; 16, arc-shaped frame; 17, card slot. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0016] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention; obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
[0017] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "top / bottom end", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention.
[0018] In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, the terms "installed", "provided with", "sheathed / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0019] Now, in combination with the accompanying drawings of the specification, the structural features of the present invention will be described in detail.
[0020] See Figure 1-2 , a magnetic core sintering device, including a main box body 1, a sintering chamber 3 is provided above the main box body 1, a cooling chamber 4 is provided below the main box body 1, and the sintered magnetic core is cooled by the cooling chamber 4. An opening and closing door 2 is provided at the opening of the cooling chamber 4 through a rotating shaft. Symmetrically arranged through tracks 5 are provided near both sides of the opening and closing door 2. An outer support frame 6 is penetrated through the through tracks 5. A handle 7 is fixedly provided on the outer side of the opening and closing door 2 where the outer support frame 6 is located. By manually lifting the outer support frame 6 with the handle 7, the two sides of the outer support frame 6 located inside the through tracks 5 are in contact with and slidably connected to the through tracks 5, so that the outer support frame 6 can slide smoothly downward on the through tracks 5. The outer support frame 6 penetrates into the inner side of the opening and closing door 2 facing the sintering chamber 3 and is fixedly provided with an inner support frame 9. Heat insulation walls 8 are provided on the inner wall of the sintering chamber 3 and at the corresponding opening of the opening and closing door 2 of the sintering chamber 3. The inner support frame 9 is bent in front of the heat insulation wall 8 of the opening and closing door 2 and is fixedly provided with an array of trusses 10. An array of a plurality of placement grooves 11 are provided on the trusses 10, and the magnetic cores are placed in the placement grooves 11.
[0021] See Figure 1-3, the bent part of the inner support frame 9 is an arc-shaped frame 16. A heat-resistant wall 8 on the inner wall of the sintering chamber 3 is provided with a card slot 17 matching the arc-shaped frame 16 at the corresponding position of the arc-shaped frame 16. The vertical height of the through-rail 5 satisfies that when the outer support frame 6 is at its uppermost end, the positions of the arc-shaped frame 16 and the card slot 17 are opposite. When the opening and closing door 2 is closed, the arc-shaped frame 16 is inserted into the card slot 17, and the arc-shaped frame 16 blocks the card slot 17 and prevents the inner support frame 9 from descending. The position of the through-rail 5 satisfies that when the opening and closing door 2 is closed, it fits on the heat-resistant wall 8 of the sintering chamber 3.
[0022] See Figure 2 , when the outer support frame 6 is at the lowermost end of the through-rail 5, the array of placement grooves 11 is opposite to the cooling chamber 4. When the opening and closing door 2 is closed, the placement grooves 11 extend into the cooling chamber 4. The two sides inside the cooling chamber 4 are provided with an array of water pipes 14. The water pipes 14 are provided with an array of atomizing nozzles 15 on the side facing the placement grooves 11. The atomizing nozzles 15 perform liquid cooling treatment on the magnetic cores on the placement grooves 11. The bottom of the cooling chamber 4 is provided with a water receiving tank 12, and the bottom of the water receiving tank 12 is provided with a drain port 13. The waste water is discharged from the drain port 13.
[0023] The magnetic core sintering device of the present invention has a simple structure. After sintering the magnetic cores, the magnetic cores are cooled without taking out the magnetic cores, which improves the working efficiency. Moreover, the sintering chamber has good sealing during sintering, low heat dissipation, strong practicability, and is suitable for popularization.
[0024] Specifically, when in use, refer to Figure 1-3 , after placing the magnetic cores in the placement grooves 11, the upper handle 7 moves the outer support frame 6 to the uppermost end of the through-rail 5. At this time, the position of the arc-shaped frame 16 is opposite to the card slot 17. Close the opening and closing door 2 to make the arc-shaped frame 16 stuck on the card slot 17, and the through-rail 5 fits on the heat-resistant wall 8 of the sintering chamber 3. At this time, the magnetic cores are sintered. The closed sintering chamber 3 has low heat dissipation. After the magnetic cores are sintered, open the opening and closing door 2. At this time, under the action of gravity, the outer support frame 6 slides down along the through-rail 5, driving the placement grooves 11 to descend. When the outer support frame 6 slides to the lowermost part of the through-rail 5, the placement grooves 11 correspond to the cooling chamber 4. After closing the opening and closing door 2, the placement grooves 11 extend into the cooling chamber 4, and the atomizing nozzles 15 perform liquid cooling treatment on the magnetic cores on the placement grooves 11, completing the rapid cooling of the sintered magnetic cores.
[0025] The above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A magnetic core sintering device, comprising a main box body (1), characterized in that, Above the main box body (1), there is a sintering chamber (3). Below the main box body (1), there is a cooling chamber (4). At the opening of the cooling chamber (4), there is a opening and closing door (2) provided through a rotating shaft. At the positions near both sides of the opening and closing door (2), there are symmetrically arranged through tracks (5). An outer support frame (6) is arranged through the through tracks (5). A handle (7) is fixedly arranged on the outer support frame (6) on the outer side of the opening and closing door (2). The outer support frame (6) penetrates into the opening and closing door (2) and a inner support frame (9) is fixedly arranged on the side facing the sintering chamber (3). Heat insulation walls (8) are arranged on the inner wall of the sintering chamber (3) and at the position corresponding to the opening of the sintering chamber (3) of the opening and closing door (2). The inner support frame (9) bends to the front of the heat insulation wall (8) of the opening and closing door (2) and an array of trusses (10) is fixedly arranged. A plurality of placement grooves (11) are arranged in an array on the trusses (10); The bent part of the inner support frame (9) is an arc-shaped frame (16). At the position corresponding to the arc-shaped frame (16) on the heat insulation wall (8) on the inner wall of the sintering chamber (3), a clamping groove (17) matching it is provided. The position of the through track (5) is such that when the opening and closing door (2) is closed, it fits on the heat insulation wall (8) of the sintering chamber (3).
2. The magnetic core sintering device according to claim 1, wherein On both sides inside the cooling chamber (4), there are arrays of water pipes (14). On the side of the water pipes (14) facing the placement grooves (11), there are arrays of atomizing nozzles (15). At the bottom of the cooling chamber (4), there is a water receiving tank (12). A water discharge port (13) is arranged at the bottom of the water receiving tank (12).
3. A magnetic core sintering device according to claim 1, characterized in that, The vertical height of the through track (5) is such that when the outer support frame (6) is at its uppermost end, the positions of the arc-shaped frame (16) and the clamping groove (17) are opposite. When the outer support frame (6) is at its lowermost end, the array of placement grooves (11) is opposite to the cooling chamber (4).
4. A magnetic core sintering device according to claim 1, characterized in that, The two sides of the outer support frame (6) located inside the through track (5) are in contact with and slidably connected to the through track (5).