Electric thread detection machine for insulator production
By setting a coordinated fixed structure of positioning holes and placing a disk on the insulator, the problem of degradation of detection accuracy caused by insulator instability is solved, and higher detection accuracy and accuracy are achieved.
Patent Information
- Application Number
- CN202422432037.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-10-09
AI Technical Summary
In the production of insulators, the detection accuracy is reduced due to the insulator instability, and the detection accuracy is reduced.
The first positioning hole and the second positioning hole are provided on the insulator to limit the positioning hole, and the insulator is fixed by using the coordination force of the placement disk and the positioning disk to prevent it from being unstable and improve the detection accuracy.
The accuracy and accuracy of insulator thread detection are improved, and the instability of insulators is prevented during the detection process.
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Figure CN223122161U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an insulator production detection device, and more specifically, it relates to an electric thread detector for insulator production. Background Technique
[0002] An electric thread detector for insulator production, whose main function is to ensure that the size and geometric parameters of the threads in the insulator products meet the production requirements, so as to ensure the quality and accuracy of the products.
[0003] This electric thread detector adopts the optical measurement principle. The workpiece is illuminated and photographed by the measuring head, and the image data is transmitted into the computer. The computer then performs image processing and calculation to obtain various parameters of the thread, such as the pitch diameter, pitch, thread angle, etc.
[0004] When the existing electric thread detector for insulator production detects the threads of the insulator, since the insulator is prone to unstable center of gravity, the instability of the insulator will directly affect the accuracy of the thread detection, resulting in distorted or misjudged detection results and a decrease in detection accuracy.
[0005] Therefore, a new solution needs to be proposed to solve this problem. Content of the Utility Model
[0006] Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide an electric thread detector for insulator production, which plays a limiting role on the insulator through the cooperation of the first positioning hole and the second positioning hole, and plays a fixing role on the insulator through the upward force applied by the placement plate from bottom to top and the blocking of the positioning plate, preventing the insulator from being unstable, improving the accuracy of thread detection, and improving the detection accuracy.
[0007] The above technical purpose of the utility model is achieved through the following technical solutions: An electric thread detector for insulator production, including a processing table, a bracket is fixedly installed on the left side of the upper end of the processing table, a chute is opened at the right end of the bracket, an adjusting component is arranged in the chute, a detection head is fixedly installed at the right end of the adjusting component, a computer is fixedly installed at the rear side of the upper end of the processing table, a positioning plate is fixedly installed at the lower end of the bracket, a first positioning hole is opened at the lower end of the positioning plate, a fixed concave plate is fixedly installed on both the left and right sides of the lower end of the processing table, a lifting component is jointly arranged on the opposite surfaces of the two fixed concave plates, a placement plate is fixedly installed at the upper end of the lifting component, a second positioning hole is opened at the upper end of the placement plate, and the aperture size of the first positioning hole is the same as the aperture size of the second positioning hole.
[0008] The present utility model is further configured as follows: The adjusting assembly includes a lead screw, a first servo motor is fixedly installed at the lower end of the lead screw, an adjusting plate is fixedly installed on the outer surface of the lead screw, and the adjusting plate is fixedly connected to the detection head.
[0009] The present utility model is further configured as follows: The lifting assembly includes a threaded rod, a second servo motor is fixedly installed at the lower end of the threaded rod, a lifting plate is threadedly connected to the outer surface of the threaded rod, and the placement disk is fixedly connected to the lifting plate.
[0010] The present utility model is further configured as follows: Four support legs are fixedly installed at the lower end of the processing table.
[0011] The present utility model is further configured as follows: A rectangular groove is formed at the upper end of the processing table.
[0012] In summary, the present utility model has the following beneficial effects:
[0013] 1. The first positioning hole cooperates with the second positioning hole to limit the insulator. The upward force applied to the insulator by the placement disk and the block of the positioning disk cooperate to fix the insulator, prevent the insulator from being unstable, improve the accuracy of thread detection, and improve the detection precision. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0015] Figure 2 is a schematic perspective view from above of the present utility model;
[0016] Figure 3 is a schematic perspective view of the adjusting assembly of the present utility model;
[0017] Figure 4 is a schematic perspective view of the lifting assembly of the present utility model.
[0018] In the figure: 1, processing table; 2, bracket; 3, chute; 4, adjusting assembly; 5, detection head; 6, computer; 7, positioning disk; 8, first positioning hole; 9, fixed concave plate; 10, lifting assembly; 11, placement disk; 12, second positioning hole; 41, lead screw; 42, first servo motor; 43, adjusting plate; 101, threaded rod; 102, second servo motor; 103, lifting plate; 13, support leg; 14, rectangular groove. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] To enable those skilled in the art to better understand the technical solution of the present utility model, the present utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.
[0020] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "top / bottom end", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0021] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "provided with", "sheathed / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0022] The present utility model will be described in detail below in conjunction with the accompanying drawings.
[0023] An electric thread detector for insulator production, as Figures 1 to 4 shown, includes a processing table 1. A bracket 2 is fixedly installed on the upper left side of the processing table 1. A chute 3 is opened at the right end of the bracket 2. An adjusting component 4 is arranged in the chute 3. A detection head 5 is fixedly installed at the right end of the adjusting component 4. A computer 6 is fixedly installed at the upper rear side of the processing table 1. A positioning disk 7 is fixedly installed at the lower end of the bracket 2. A first positioning hole 8 is opened at the lower end of the positioning disk 7. A fixed concave plate 9 is fixedly installed on each of the left and right sides at the lower end of the processing table 1. A lifting component 10 is jointly arranged on the opposite surfaces of the two fixed concave plates 9. A placing disk 11 is fixedly installed at the upper end of the lifting component 10. A second positioning hole 12 is opened at the upper end of the placing disk 11. The aperture size of the first positioning hole 8 is the same as the aperture size of the second positioning hole 12. The insulator is limited by the cooperation of the first positioning hole 8 and the second positioning hole 12. The upward force applied to the insulator by the placing disk 11 and the blocking of the positioning disk 7 cooperate to fix the insulator, prevent the insulator from occurring unstable phenomena, improve the accuracy of thread detection, and improve the detection precision.
[0024] Four support legs 13 are fixedly installed at the lower end of the processing table 1. The support legs 13 are provided to support the processing table 1.
[0025] A rectangular groove 14 is formed at the upper end of the processing table 1.
[0026] As Figure 3 shown in the figure, the adjusting assembly 4 includes a lead screw 41. A first servo motor 42 is fixedly installed at the lower end of the lead screw 41. An adjusting plate 43 is fixedly installed on the outer surface of the lead screw 41. The adjusting plate 43 is fixedly connected to the detection head 5. By driving the lead screw 41 to rotate through the first servo motor 42, when the adjusting plate 43 moves downward along the lead screw 41, the detection head 5 is driven to move downward to perform thread detection on the insulator.
[0027] As Figure 4 shown in the figure, the lifting assembly 10 includes a threaded rod 101. A second servo motor 102 is fixedly installed at the lower end of the threaded rod 101. A lifting plate 103 is threadedly connected to the outer surface of the threaded rod 101. The placing tray 11 is fixedly connected to the lifting plate 103. By driving the threaded rod 101 to rotate through the second servo motor 102, the lifting plate 103 is driven to move upward along the threaded rod 101, and then the placing tray 11 and the insulator are pushed upward to move through the rectangular groove 14 and move onto the processing table 1.
[0028] Working principle: By inserting the lower end of the main shaft of the insulator into the second positioning hole 12, driving the threaded rod 101 to rotate through the second servo motor 102, the lifting plate 103 is driven to move upward along the threaded rod 101, and then the placing tray 11 and the insulator are pushed upward to move through the rectangular groove 14 and move onto the processing table 1. At this time, the upper end of the main shaft of the insulator is inserted into the first positioning hole 8. By driving the lead screw 41 to rotate through the first servo motor 42, when the adjusting plate 43 moves downward along the lead screw 41, the detection head 5 is driven to move downward to perform thread detection on the insulator. The first positioning hole 8 and the second positioning hole 12 cooperate to limit the insulator. The upward force exerted on the insulator by the placing tray 11 and the blocking of the positioning disc 7 cooperate to fix the insulator, prevent the insulator from occurring unstable phenomena, improve the accuracy of thread detection, and improve the detection precision.
[0029] The above is only the preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions falling within the concept of the present invention belong to the protection scope of the present invention. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the principle of the present invention, several improvements and retouches should also be regarded as within the protection scope of the present invention.
Claims
1. An electric thread detector for insulator production, comprising a processing table (1), characterized in that: On the left side of the upper end of the processing table (1), a bracket (2) is fixedly installed. A chute (3) is opened at the right end of the bracket (2). An adjusting component (4) is arranged in the chute (3). A detection head (5) is fixedly installed at the right end of the adjusting component (4). A computer (6) is fixedly installed at the rear side of the upper end of the processing table (1). A positioning disc (7) is fixedly installed at the lower end of the bracket (2). A first positioning hole (8) is opened at the lower end of the positioning disc (7). On the left and right sides of the lower end of the processing table (1), a fixed concave plate (9) is fixedly installed respectively. A lifting component (10) is jointly arranged on the opposite surfaces of the two fixed concave plates (9). A placing disc (11) is fixedly installed at the upper end of the lifting component (10). A second positioning hole (12) is opened at the upper end of the placing disc (11). The aperture size of the first positioning hole (8) is the same as that of the second positioning hole (12).
2. The electric thread detector for insulator production according to claim 1, characterized in that: The adjusting component (4) includes a lead screw (41). A first servo motor (42) is fixedly installed at the lower end of the lead screw (41). An adjusting plate (43) is fixedly installed on the outer surface of the lead screw (41). The adjusting plate (43) is fixedly connected to the detection head (5).
3. The electric thread detector for insulator production according to claim 1, wherein: The lifting component (10) includes a threaded rod (101). A second servo motor (102) is fixedly installed at the lower end of the threaded rod (101). A lifting plate (103) is threadedly connected to the outer surface of the threaded rod (101). The placing disc (11) is fixedly connected to the lifting plate (103).
4. An electric thread detector for insulator production according to claim 1, characterized in that: Four support legs (13) are fixedly installed at the lower end of the processing table (1).
5. An electric thread detector for insulator production according to claim 1, characterized in that: A rectangular groove (14) is opened at the upper end of the processing table (1).