Galvanizing thickness detection device for galvanized pipe
By designing a galvanized tube galvanized thickness detection device, fast and accurate non-destructive detection of the thickness of the galvanized layer is achieved using components such as support frames, servo motors and measuring probes, which solves the shortcomings of traditional detection methods and improves the detection accuracy and efficiency of the production line.
Patent Information
- Application Number
- CN202422439272.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-10-10
AI Technical Summary
The prior art is difficult to achieve fast, accurate and non-destructive testing of galvanized layer thickness on the galvanized pipe production line. Traditional methods or damaged products or have low detection accuracy and complex operation.
A galvanized thickness detection device consisting of supporting frames, servo motors, cylinders, clamp rings, measurement probes and other components is used to detect different positions of the galvanized pipes simultaneously through six measurement probes, combine with laser ranging sensors to realize non-destructive testing, and display results and alarms in real time through the control box and warning light.
It realizes rapid, accurate and non-destructive testing of the thickness of the galvanized layer of galvanized pipes, improves the inspection accuracy and stability on the production line, ensures that operators can deal with unqualified products in a timely manner, and improves production efficiency.
Smart Images
Figure CN223122195U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of galvanized pipe detection, and particularly to a device for detecting the galvanized thickness of galvanized pipes. Background Art
[0002] Galvanized steel pipes are welded steel pipes with a hot-dip galvanized or electro-galvanized layer on the surface. Galvanizing can increase the corrosion resistance of the steel pipe and extend its service life. Galvanized pipes are widely used. In addition to being used as pipeline pipes for general low-pressure fluids such as water, gas, and oil, they are also used as oil well pipes and oil pipelines in the petroleum industry, especially in offshore oilfields. When leaving the factory, a device for detecting the galvanized thickness is required.
[0003] Traditional methods for detecting the thickness of galvanized layers usually include two types: destructive testing and non-destructive testing. Although destructive testing is accurate, it will damage the product and is not suitable for real-time detection on the production line. Although non-destructive testing will not damage the product, it often has low accuracy and complex operations, and cannot meet the requirements for rapid, accurate, and non-destructive detection of the galvanized layer thickness on the galvanized pipe production line. For this reason, this application proposes a device for detecting the galvanized thickness of galvanized pipes to solve the above problems. Utility Model Content
[0004] In view of the deficiencies of the prior art, the present utility model provides a device for detecting the galvanized thickness of galvanized pipes, which overcomes the deficiencies of the prior art and aims to solve the problems in the background art.
[0005] To achieve the above object, this application adopts the following technical solution: A device for detecting the galvanized thickness of galvanized pipes includes a support frame and a control box. A square groove is opened at the top of the support frame. A motor is fixedly assembled on the outer side of the support frame. The power output shaft of the motor is fixedly connected to a lead screw. A slider is threadedly connected to the outer edge of the lead screw. A vertical plate is fixedly assembled on the top of the slider. A servo motor is fixedly assembled on the outer side of the vertical plate. The power output shaft of the servo motor is fixedly connected to a turntable. Two cylinders are symmetrically and fixedly assembled on the side of the turntable away from the vertical plate. The output ends of both cylinders are fixedly connected to clamping rings. A fixed frame is fixedly assembled on the outer side of the support frame. An electric telescopic rod is fixedly assembled on the top of the fixed frame. The output end of the electric telescopic rod is fixedly connected to a fixed strip. A measuring probe is fixedly assembled at the bottom of the fixed strip. A display screen is provided on the outer side of the control box. A warning light is fixedly assembled on the top of the control box.
[0006] As a preferred implementation, the number of the vertical plates, turntables, and cylinders is two each. The vertical plate away from the servo motor is fixedly installed at the top position of the support frame. A bearing is fixedly assembled on the inner wall of the vertical plate. A connecting rod is fixedly assembled on the side of the turntable away from the cylinder, and the connecting rod is fixedly connected to the inner ring of the bearing.
[0007] By adopting the above technical solution, the two ends of the detected galvanized pipe can be abutted against the inner sides of the two vertical plates, and then the air cylinder can be driven to drive the clamping ring to move, so as to facilitate the clamping of galvanized pipes with different diameters. The use of bearings can ensure the stability of the turntable during rotation.
[0008] As a preferred embodiment, the slider is slidably connected to the inner wall of the square groove. A limiting ring is fixedly assembled on the inner wall of the square groove. The end of the lead screw away from the motor is rotatably connected to the inner wall of the limiting ring, and the end of the lead screw close to the motor is rotatably connected to the inner wall of the support frame.
[0009] By adopting the above technical solution, the lead screw during rotation can be limited, thereby ensuring that the lead screw will not easily swing during rotation, and the stability of the slider moving on the inner wall of the square groove to drive the vertical plate to adjust the position can be ensured.
[0010] As a preferred embodiment, the number of the measuring probes is six, and the six measuring probes are parallelly distributed at the bottom of the fixed strip. A transmitter and a receiver are arranged in the inner cavity of the measuring probe.
[0011] By adopting the above technical solution, different positions of the galvanized pipe can be detected simultaneously, and the average value is taken as the final result, improving the accuracy of the detection.
[0012] As a preferred embodiment, a data processing unit is arranged in the inner cavity of the control box, and the data unit is electrically connected between the transmitter and the receiver. The display screen is electrically connected to the data processing unit. The control box, the data processing unit and the warning lamp are electrically connected. The measuring probe can be replaced by a laser ranging sensor instead of an ultrasonic sensor.
[0013] By adopting the above technical solution, the transmitter can emit ultrasonic signals, the receiver receives the reflected ultrasonic signals, the data processing unit receives the signals of the measuring probe and calculates the thickness of the galvanized layer. During use, the measuring probe is closely attached to the surface of the galvanized pipe to emit ultrasonic signals. After the receiver receives the reflected signals, they are transmitted to the data processing unit for processing. Due to the electrical connection between the display screen and the data processing unit, the detection results can be displayed in real time, which is convenient for the operator to observe. The electrical connection between the control box, the data processing unit and the warning lamp enables an alarm signal to be automatically emitted when the detected thickness of the galvanized layer does not meet the requirements, facilitating the staff to know in time and separating the unqualified products, improving the production efficiency.
[0014] As a preferred embodiment, the bottom of the vertical plate close to the servo motor is slidably connected to the top of the support frame, and the turntable close to the servo motor is rotatably connected to the side of the vertical plate away from the servo motor.
[0015] By adopting the above technical solution, when the slider drives the vertical plate to slide, it will not interfere with the top of the support frame, thereby ensuring the smoothness of the vertical plate during movement.
[0016] Advantages of this application:
[0017] 1. For this galvanized pipe galvanizing thickness detection device, by setting six measuring probes, rapid, accurate, and non-destructive detection of the galvanizing layer thickness of the galvanized pipe is achieved, meeting the real-time detection requirements on the production line, improving the detection accuracy and stability, and through the control box, display screen, and warning light, the detection results can be displayed in real time and an automatic alarm can be given, facilitating the operator to promptly discover and handle unqualified products, and improving the production efficiency.
[0018] 2. For this galvanized pipe galvanizing thickness detection device, by setting the vertical plate, turntable, cylinder, and clamping ring, the two ends of the detected galvanized pipe can be abutted against the inner sides of the two vertical plates, and then the cylinder can be driven to drive the clamping ring to move, thus facilitating the clamping of galvanized pipes with different diameters, ensuring universality, and by driving the servo motor to drive the turntable and the clamped galvanized pipe to rotate, it is convenient to detect any position on the outer edge of the galvanized pipe, further improving the detection accuracy. Description of the drawings
[0019] Figure 1 It is a schematic diagram of the overall structure of this application;
[0020] Figure 2 It is a schematic cross-sectional structure diagram of this application;
[0021] Figure 3 It is an unfolded schematic diagram of this application;
[0022] Figure 4 It is a schematic diagram of the structure of the measuring probe of this application.
[0023] Reference numerals in the figures: 1, support frame; 2, control box; 3, display screen; 4, warning light; 5, square groove; 6, motor; 7, lead screw; 8, slider; 9, vertical plate; 10, servo motor; 11, turntable; 12, cylinder; 13, clamping ring; 14, bearing; 15, fixed frame; 16, electric telescopic rod; 17, fixed strip; 18, measuring probe. Detailed implementation manners
[0024] Next, the technical solutions in the embodiments of this application will be clearly and completely described in conjunction with the drawings in the embodiments of this application. Obviously, the described embodiments are only a part of the embodiments of this application, rather than all of the embodiments.
[0025] Refer to Figures 1-4, A galvanized pipe galvanizing thickness detection device, including a support frame 1 and a control box 2. A square groove 5 is opened at the top of the support frame 1. A motor 6 is fixedly assembled on the outer side of the support frame 1. The power output shaft of the motor 6 is fixedly connected to a lead screw 7. A slider 8 is threadedly connected to the outer edge of the lead screw 7. A vertical plate 9 is fixedly assembled on the top of the slider 8. A servo motor 10 is fixedly assembled on the outer side of the vertical plate 9. The power output shaft of the servo motor 10 is fixedly connected to a turntable 11. Two cylinders 12 are symmetrically and fixedly assembled on the side of the turntable 11 away from the vertical plate 9. The output ends of the two cylinders 12 are both fixedly connected to clamping rings 13. A fixed frame 15 is fixedly assembled on the outer side of the support frame 1. An electric telescopic rod 16 is fixedly assembled on the top of the fixed frame 15. The output end of the electric telescopic rod 16 is fixedly connected to a fixed strip 17. A measuring probe 18 is fixedly assembled at the bottom of the fixed strip 17. A display screen 3 is arranged on the outer side of the control box 2. A warning light 4 is fixedly assembled on the top of the control box 2.
[0026] Refer to Figure 1 , The number of the vertical plates 9, the turntable 11 and the cylinders 12 is two. And the vertical plate 9 far away from the servo motor 10 is fixedly installed at the top position of the support frame 1. A bearing 14 is fixedly assembled on the inner wall of the vertical plate 9. A connecting rod is fixedly assembled on the side of the turntable 11 away from the cylinder 12. And the connecting rod is fixedly connected to the inner ring of the bearing 14. So that the two ends of the galvanized pipe to be detected can be abutted against the inner sides of the two vertical plates 9. Then the cylinders 12 can be driven to drive the clamping rings 13 to move so as to facilitate clamping of galvanized pipes with different diameters. The bearing 14 is used to ensure the stability of the turntable 11 during rotation.
[0027] Refer to Figure 2 , The slider 8 is slidably connected to the inner wall of the square groove 5. A limit ring is fixedly assembled on the inner wall of the square groove 5. The end of the lead screw 7 away from the motor 6 is rotatably connected to the inner wall of the limit ring. The end of the lead screw 7 close to the motor 6 is rotatably connected to the inner wall of the support frame 1. So as to play a limiting role on the rotating lead screw 7. Furthermore, it can ensure that the lead screw 7 will not swing easily during rotation. And it can ensure the stability of the slider 8 moving on the inner wall of the square groove 5 to drive the vertical plate 9 to adjust the position.
[0028] Refer to Figure 4 , The number of the measuring probes 18 is six. And the six measuring probes 18 are parallelly distributed at the bottom position of the fixed strip 17. A transmitter and a receiver are arranged in the inner cavity of the measuring probe 18. So as to detect different positions of the galvanized pipe at the same time. Take the average value as the final result to improve the accuracy of detection.
[0029] Refer to Figure 1 and Figure 4, the inner cavity of the control box 2 is provided with a data processing unit, and the data unit is electrically connected between the transmitter and the receiver. The display screen 3 is electrically connected to the data processing unit. The control box 2, the data processing unit and the warning light 4 are electrically connected. The measuring probe 18 can be replaced with a laser distance sensor instead of an ultrasonic sensor, so that the transmitter can emit ultrasonic signals, the receiver receives the reflected ultrasonic signals, the data processing unit receives the signals of the measuring probe 18, and calculates the thickness of the galvanized layer. When in use, the measuring probe 18 is closely attached to the surface of the galvanized pipe to emit ultrasonic signals. After the receiver receives the reflected signals, they are transmitted to the data processing unit for processing. Through the electrical connection between the display screen 3 and the data processing unit, the detection results can be displayed in real time, which is convenient for the operator to observe. The electrical connection between the control box 2, the data processing unit and the warning light 4 enables an alarm signal to be automatically sent out when the detected thickness of the galvanized layer does not meet the requirements, which is convenient for the staff to know in time and facilitates the separation of unqualified products, thus improving the production efficiency.
[0030] Refer to Figure 1 and Figure 2 , the bottom of the vertical plate 9 close to the servo motor 10 is slidably connected to the top of the support frame 1, and the turntable 11 close to the servo motor 10 is rotatably connected to the side of the vertical plate 9 away from the servo motor 10, so that when the slider 8 drives the vertical plate 9 to slide, it will not interfere with the top of the support frame 1, thereby ensuring the smoothness of the vertical plate 9 during movement.
[0031] Working principle: When using this device, first abut the two ends of the galvanized pipe to be detected against the inner sides of the two vertical plates 9, and then drive the cylinder 12 to drive the clamping ring 13 to move so as to facilitate the clamping of galvanized pipes with different diameters. After stable clamping, drive the electric telescopic rod 16 to drive the fixed strip 17 to move downward until the bottom of the measuring probe 18 is firmly attached to the outer edge of the galvanized pipe, so as to detect the galvanized thickness of the galvanized pipe. By emitting ultrasonic signals, after the receiver receives the reflected signals, they are transmitted to the data processing unit for processing, and the thickness of the galvanized layer is calculated and displayed on the display screen 3 in real time, which is convenient for the operator to observe. And when the detected thickness of the galvanized layer does not meet the requirements, the warning light 4 will flash and automatically send out an alarm signal, which is convenient for the staff to know in time and facilitates the separation of unqualified products, improving the production efficiency. Moreover, the servo motor 10 can be driven to drive the turntable 11 and the clamped galvanized pipe to rotate, so as to facilitate the detection of any position on the outer edge of the galvanized pipe and further improve the accuracy of detection.
[0032] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present application, according to the technical solution and the inventive concept of the present application, makes equivalent replacements or changes, and should be covered by the protection scope of the present application.
Claims
1. A galvanized pipe galvanizing thickness detection device, comprising a support frame (1) and a control box (2), characterized in that, A square groove (5) is formed at the top of the support frame (1). A motor (6) is fixedly assembled on the outer side of the support frame (1). The power output shaft of the motor (6) is fixedly connected to a lead screw (7). A slider (8) is threadedly connected to the outer edge of the lead screw (7). A vertical plate (9) is fixedly assembled on the top of the slider (8). A servo motor (10) is fixedly assembled on the outer side of the vertical plate (9). The power output shaft of the servo motor (10) is fixedly connected to a turntable (11). Two cylinders (12) are symmetrically and fixedly assembled on the side of the turntable (11) away from the vertical plate (9). The output ends of the two cylinders (12) are fixedly connected to clamping rings (13). A fixed frame (15) is fixedly assembled on the outer side of the support frame (1). An electric telescopic rod (16) is fixedly assembled on the top of the fixed frame (15). The output end of the electric telescopic rod (16) is fixedly connected to a fixed strip (17). A measuring probe (18) is fixedly assembled on the bottom of the fixed strip (17). A display screen (3) is arranged on the outer side of the control box (2). A warning lamp (4) is fixedly assembled on the top of the control box (2).
2. The galvanized thickness detection device for galvanized pipes according to claim 1, wherein The number of the vertical plates (9), the turntables (11) and the cylinders (12) is two. The vertical plate (9) away from the servo motor (10) is fixedly installed at the top of the support frame (1). A bearing (14) is fixedly assembled on the inner wall of the vertical plate (9). A connecting rod is fixedly assembled on the side of the turntable (11) away from the cylinder (12), and the connecting rod is fixedly connected to the inner ring of the bearing (14).
3. The galvanized thickness detection device for galvanized pipes according to claim 1, characterized in that, The slider (8) is slidably connected to the inner wall of the square groove (5). A limiting ring is fixedly assembled on the inner wall of the square groove (5). One end of the lead screw (7) away from the motor (6) is rotatably connected to the inner wall of the limiting ring. One end of the lead screw (7) close to the motor (6) is rotatably connected to the inner wall of the support frame (1).
4. A galvanized pipe galvanizing thickness detection device according to claim 1, characterized in that, The number of the measuring probes (18) is six, and the six measuring probes (18) are parallelly distributed at the bottom of the fixed strip (17). A transmitter and a receiver are arranged in the inner cavity of the measuring probe (18).
5. The galvanized thickness detection device for galvanized pipes according to claim 1, characterized in that, A data processing unit is arranged in the inner cavity of the control box (2), and the data unit is electrically connected to the transmitter and the receiver. The display screen (3) is electrically connected to the data processing unit. The control box (2), the data processing unit and the warning lamp (4) are electrically connected. The measuring probe (18) can be replaced by a laser ranging sensor instead of an ultrasonic sensor.
6. The galvanized pipe galvanizing thickness detection device according to claim 1, wherein The bottom of the vertical plate (9) close to the servo motor (10) is slidably connected to the top of the support frame (1), and the turntable (11) close to the servo motor (10) is rotatably connected to the side of the vertical plate (9) away from the servo motor (10).