Radar housing conductivity test mechanism

By designing an automated conductive testing mechanism, the combination of movable frame, rotary part and connecting rod is used to achieve automation and uniformity of the top surface detection of the radar shell, and the high strength and inefficiency problems caused by manual manual testing are solved.

CN223123067UActive Publication Date: 2025-07-18BEIJING AVIC BLUE SKY AVIATION SERVICES CO LTD
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Patent Information

Application Number
CN202421772899.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-07-18
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

The conductivity test of existing radar housings requires manual operation, resulting in high working strength and low efficiency.

Method used

A conductive testing mechanism including a conductor, a lifting assembly and a conveying assembly is designed. Through the combination of a movable frame, a rotating member and a connecting rod, the automatic vertical reciprocating movement of the test rod is realized, and uniformly tested with the conveying assembly.

Benefits of technology

It reduces the work intensity of staff, improves testing efficiency, and realizes uniformity and automation of the top surface detection of radar shells.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223123067U_ABST
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Abstract

The utility model relates to the technical field of radar shell testing, in particular to a radar shell conductive testing mechanism, which comprises a conductivity meter, a lifting assembly and a conveying assembly, mounting frames are arranged on two sides of the conductivity meter, the lifting assembly comprises a movable frame, a rotating piece and a connecting rod, the movable frame and the rotating piece are arranged on the mounting frames, and the conveying assembly is arranged on the connecting rod. The connecting rod is arranged between the mounting frames, the movable frame is arranged on the sides, close to the conductivity meter, of the mounting frames, the rotating piece is arranged on one side of the movable frame, a bent part is arranged in the middle of the movable frame, rotating wheels are arranged at the positions, close to the rotating piece, of the bent part, the movable frame is sleeved with a limiting sleeve, the bent part is connected with the connecting rod, and a movable groove is formed in the middle of the connecting rod. The testing rod of the conductivity meter is arranged in the movable groove, when testing is carried out, the rotating piece rotates to drive the movable frame to move up and down, the movable frame drives the testing rod to move vertically in a reciprocating mode through the connecting rod, and the uniform detection effect on the top face of the metal shell in the conveying direction is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of radar housing testing, in particular to a radar housing conductive testing mechanism. Background Art

[0002] Radar metal housings play a crucial role in radar systems. They are not only the first line of defense to protect sensitive internal electronic components of the radar from external environmental factors, but also need to meet specific electrical and mechanical performance requirements. Radar housings are widely used in multiple fields such as military, civil aviation, meteorological monitoring, traffic monitoring, security systems, industrial automation, etc. Their design and manufacturing need to strictly comply with relevant industry standards and specifications.

[0003] Conductive testing is a test method for evaluating the conductive ability of materials or structures. It is usually used to determine electrical characteristics such as the resistivity, conductivity, and dielectric properties of materials. Such tests are applied in many industries and fields, including but not limited to electronics, semiconductors, aerospace, automotive, materials science, etc.

[0004] The main reason for conducting conductive testing on radar housings is to evaluate and ensure their electromagnetic compatibility (EMC) and electromagnetic interference protection. At the same time, it is also a test to check whether the use of the radar housing is affected after painting, ensuring the stable use of the radar housing.

[0005] When conducting conductive testing on existing radar metal housings, it is usually necessary for workers to hold a conductivity meter and a test rod with both hands to test the metal radar housings one by one. This not only has a high degree of work repetition, but also a large work intensity, and at the same time, the manual efficiency is relatively low. Therefore, a radar housing conductive testing mechanism is proposed to solve the above problems. Content of the Utility Model

[0006] The purpose of the utility model is achieved in the following way: A radar housing conductive testing mechanism includes a conductivity meter, a lifting component, and a conveying component. The conductivity meter is connected to the lifting component. The lifting component is arranged above the conveying component and is connected to the conveying component. Installation frames are provided on both sides of the conductivity meter. The lifting component includes a movable frame, a rotating member, and a connecting rod. The movable frame and the rotating member are both arranged on the installation frames. The connecting rod is arranged between the installation frames and both ends of the connecting rod are connected to the movable frame. The movable frame is movably arranged on the lower end of the installation frame close to one side of the conductivity meter. The rotating member is rotatably arranged on the side of the movable frame away from the installation frame. A bending part is provided at the middle position of the movable frame close to the rotating member. Rotating wheels are provided at the upper and lower ends of the bending part close to the rotating member. Limiting sleeves are sleeved on the upper and lower ends of the movable frame. The limiting sleeves are fixedly connected to the installation frames. The lower end of the bending part is connected to the connecting rod through an adjusting bolt. An activity groove is provided at the middle of the connecting rod. The test rod of the conductivity meter is movably arranged in the activity groove.

[0007] In the above description, for a further solution, the conveying assembly includes a conveyor belt, a stepping motor, and a drive shaft. The conveyor belt is arranged below the connecting rod. A support platform is filled in the middle of the conveyor belt. The stepping motor is arranged on one side of the support platform. The drive shaft is rotatably installed in the middle of the support platform, and both ends of the drive shaft extend in a direction away from the support platform. Positioning protrusions for positioning are distributed on the surface of the conveyor belt; the support platform is used to provide a supporting effect during the test of the radar housing.

[0008] In the above description, for a further solution, rotating shafts are provided at both ends of the conveyor belt. A driven pulley is provided at one end of the rotating shaft close to the stepping motor. A driving pulley is provided at a position of the drive shaft flush with the driven pulley. The driving pulley and the driven pulley are connected to each other. One end of the stepping motor away from the drive shaft is fixedly connected to the support platform through a connecting plate; the rotating shaft is used to drive the conveyor belt and the rotating part to rotate, achieving the effect of synchronous linkage.

[0009] In the above description, for a further solution, linkage wheels are provided at both ends of the drive shaft. A linkage shaft is provided on one side of the mounting frame away from the rotating part. The linkage shaft passes through the mounting frame and is connected to the rotating part. A passive wheel is provided on one side of the linkage shaft away from the rotating part. A limiting plate is provided on one side of the passive wheel. The passive wheel is flush with the linkage wheel and the passive wheel and the linkage wheel are connected to each other; the limiting plate is used to strengthen the stability of the connection.

[0010] In the above description, for a further solution, threads are distributed on the outer side surface of the test rod. A nut for fixed connection is provided at a position of the test rod close to the movable slot. The top of the test rod is connected to the conductivity meter through a connecting wire; the test rod is used to test the radar housing.

[0011] In the above description, for a further solution, the rotating part has a triangular structure. The three sides of the rotating part all adopt an inward concave structure. The three corners of the rotating part are all rounded corner structures. The inward concave structure of the rotating part abuts against the rotating wheel at the upper end of the bent part, and the rounded corner structure of the rotating part abuts against the rotating wheel at the lower end of the bent part; when the rotating part rotates, the inward concave structure and the rounded corner structure provide the effect of the movable frame moving up and down when active.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows: through the arrangement of the movable frame, the rotating part and the connecting rod, and being connected with the conveying component at the same time, when testing, after adjusting the height corresponding to the metal shell, the rotating part rotates to drive the movable frame to move up and down. The movable frame drives the testing rod to move vertically back and forth through the connecting rod. When the metal shell enters the processing area through the conveying component, the adjusted testing rod will contact and test the upper surface of the metal shell when moving downward. The conveying component continues to drive the metal shell to move, thereby realizing the uniform detection effect in the conveying direction on the top surface of the metal shell, eliminating the need for staff to manually hold the testing rod to test the metal shell and reducing the work intensity of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is a three-dimensional structural schematic diagram of a conductive testing mechanism for a radar shell of the utility model;

[0014] Figure 2 is an exploded structural schematic diagram of the conveying component in a conductive testing mechanism for a radar shell of the utility model;

[0015] Figure 3 is a three-dimensional structural schematic diagram of the lifting component in a conductive testing mechanism for a radar shell of the utility model;

[0016] Figure 4 is a working effect schematic diagram of a conductive testing mechanism for a radar shell of the utility model;

[0017] In the figure: 1 - conductivity meter, 2 - mounting frame, 3 - movable frame, 4 - rotating part, 5 - connecting rod, 6 - bending part;

[0018] 7 - rotating wheel, 8 - limiting sleeve, 9 - adjusting bolt, 10 - movable groove, 11 - testing rod, 12 - conveyor belt;

[0019] 13 - stepper motor, 14 - driving shaft, 15 - support platform, 16 - positioning protrusion, 17 - rotating shaft;

[0020] 18 - driven pulley, 19 - driving pulley, 20 - connecting plate, 21 - linkage wheel, 22 - linkage shaft;

[0021] 23 - passive wheel, 24 - limiting plate, 25 - nut. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] The following further describes the present utility model in detail in conjunction with the drawings and the specific embodiments.

[0023] In this embodiment, please refer to Figures 1 - 4, A conductive testing mechanism for a radar housing in its specific implementation includes a conductivity meter 1, a lifting component, and a conveying component. The conductivity meter 1 is connected to the lifting component. The lifting component is arranged above the conveying component and is connected to the conveying component. Mounting brackets 2 are provided on both sides of the conductivity meter 1. The lifting component includes a movable frame 3, a rotating member 4, and a connecting rod 5. The movable frame 3 and the rotating member 4 are both arranged on the mounting brackets 2. The connecting rod 5 is arranged between the mounting brackets 2 and both ends of the connecting rod 5 are connected to the movable frame 3. The movable frame 3 is movably arranged on one side of the lower end of the mounting bracket 2 close to the conductivity meter 1. The rotating member 4 is rotatably arranged on the side of the movable frame 3 away from the mounting bracket 2. A bending portion 6 is provided at a position on the middle part of the movable frame 3 close to the rotating member 4. Rotating wheels 7 are provided at positions on the upper and lower ends of the bending portion 6 close to the rotating member 4. Limiting sleeves 8 are sleeved on the upper and lower ends of the movable frame 3. The limiting sleeves 8 are fixedly connected to the mounting brackets 2. The lower end of the bending portion 6 is connected to the connecting rod 5 through an adjusting bolt 9. An activity groove 10 is provided in the middle of the connecting rod 5. The testing rod 11 of the conductivity meter 1 is movably arranged in the activity groove 10.

[0024] The conveying component includes a conveyor belt 12, a stepping motor 13, and a driving shaft 14. The conveyor belt 12 is arranged below the connecting rod 5. A support platform 15 is filled in the middle of the conveyor belt 12. The stepping motor 13 is arranged on one side of the support platform 15. The driving shaft 14 is rotatably installed in the middle of the support platform 15, and both ends of the driving shaft 14 extend in a direction away from the support platform 15. Positioning protrusions 16 for positioning are distributed on the surface of the conveyor belt 12.

[0025] Rotating shafts 17 are provided at both ends of the conveyor belt 12. A driven pulley 18 is provided at one end of the rotating shaft 17 close to the stepping motor 13. A driving pulley 19 is provided at a position on the driving shaft 14 flush with the driven pulley 18. The driving pulley 19 and the driven pulley 18 are connected to each other. One end of the stepping motor 13 away from the driving shaft 14 is fixedly connected to the support platform 15 through a connecting plate 20.

[0026] Linkage wheels 21 are provided at both ends of the driving shaft 14. A linkage shaft 22 is provided on the side of the mounting bracket 2 away from the rotating member 4. The linkage shaft 22 passes through the mounting bracket 2 and is connected to the rotating member 4. A passive pulley 23 is provided on the side of the linkage shaft 22 away from the rotating member 4. A limiting plate 24 is provided on one side of the passive pulley 23. The passive pulley 23 is flush with the linkage wheel 21, and the passive pulley 23 and the linkage wheel 21 are connected to each other.

[0027] Threads are distributed on the outer side surface of the testing rod 11. A nut 25 for fixed connection is provided at a position on the testing rod 11 close to the activity groove 10. The top of the testing rod 11 is connected to the conductivity meter 1 through a connecting wire.

[0028] The rotating member 4 has a triangular structure. All three sides of the rotating member 4 adopt a concave structure, and all three corners of the rotating member 4 are rounded structures. The concave structure of the rotating member 4 abuts against the rotating wheel 7 at the upper end of the bent portion 6, and the rounded structure of the rotating member 4 abuts against the rotating wheel 7 at the lower end of the bent portion 6.

[0029] The working process of the present utility model: After placing the sample of the metal shell directly below the test rod 11, manually rotate the rotating member 4 to fit the concave structure of the rotating member 4 with the rotating wheel 7 at the upper end of the bent portion 6 to ensure that the test rod 11 is at the lowest position. The staff adjusts the adjusting bolts 9 and nuts 25 at both ends of the connecting rod 5 to determine whether the test rod 11 can contact the sample. After determining that contact can be made, start the stepping motor 13. The stepping motor 13 drives the driven pulley 18 to rotate synchronously through the driving shaft 14 and the driving pulley 19. At the same time, the passive pulley 23 of the linkage wheel 21 belt rotates. The passive pulley 23 drives the rotating member 4 to rotate through the linkage shaft 22. When the rotating member 4 rotates, it contacts the rotating wheel 7. Due to the rotation of the rotating member 4, under the driving of the concave structure of the rotating member 4 and the acting force of rotation, the rotating wheel 7 will move towards the rounded structure of the rotating member 4, thereby driving the movable frame 3 to reciprocate up and down. When the staff places the sample on the conveyor belt 12, the conveyor belt 12 moves the sample towards the direction of the test rod 11. When it enters the working area of the test rod 11, the reciprocatingly lifting and lowering test rod 11 will uniformly detect the top surface of the metal shell in the conveying direction.

[0030] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative efforts shall fall within the protection scope of the present utility model.

[0031] In addition, in the description of the embodiments of the present utility model, unless otherwise clearly defined and limited, the terms "installation", "connection", and "coupling" shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediate medium, and it may be the communication inside two components. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0032] Finally, it should be noted that the above embodiments are only specific implementation manners of the present utility model, used to illustrate the technical solutions of the present utility model, rather than limiting it. The protection scope of the present utility model is not limited thereto. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that any person skilled in the art within the technical scope disclosed by the present utility model can still modify the technical solutions recorded in the foregoing embodiments or can easily think of changes, or perform equivalent replacements for some of the technical features; and these modifications, changes, or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present utility model, and should all be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to the protection scope of the claims.

Claims

1. A conductive testing mechanism for a radar housing, comprising a conductivity meter, a lifting assembly, and a conveying assembly, characterized in that: The conductivity meter is connected to the lifting assembly. The lifting assembly is arranged above the conveying assembly and is connected to the conveying assembly. Mounting brackets are provided on both sides of the conductivity meter. The lifting assembly includes a movable frame, a rotating member, and a connecting rod. The movable frame and the rotating member are both arranged on the mounting brackets. The connecting rod is arranged between the mounting brackets and both ends of the connecting rod are connected to the movable frame. The movable frame is movably arranged on one side of the lower end of the mounting bracket close to the conductivity meter. The rotating member is rotatably arranged on the side of the movable frame away from the mounting bracket. A bending portion is provided at a position on the middle of the movable frame close to the rotating member. Rotating wheels are provided at positions on the upper end and the lower end of the bending portion close to the rotating member. Limiting sleeves are sleeved on the upper end and the lower end of the movable frame. The limiting sleeves are fixedly connected to the mounting brackets. The lower end of the bending portion is connected to the connecting rod through an adjusting bolt. An activity groove is provided in the middle of the connecting rod. The test rod of the conductivity meter is movably arranged in the activity groove.

2. The conductive testing mechanism for a radar housing according to claim 1, characterized in that: The conveying assembly includes a conveyor belt, a stepping motor, and a driving shaft. The conveyor belt is arranged below the connecting rod. A support platform is filled in the middle of the conveyor belt. The stepping motor is arranged on one side of the support platform. The driving shaft is rotatably installed in the middle of the support platform, and both ends of the driving shaft extend in a direction away from the support platform. Positioning protrusions for positioning are distributed on the surface of the conveyor belt.

3. The conductive testing mechanism for a radar housing according to claim 2, wherein: Rotating shafts are provided at both ends of the conveyor belt. A driven pulley is provided at one end of the rotating shaft close to the stepping motor. A driving pulley is provided at a position on the driving shaft flush with the driven pulley. The driving pulley and the driven pulley are connected to each other. One end of the stepping motor away from the driving shaft is fixedly connected to the support platform through a connecting plate.

4. A radar housing conductive test mechanism according to claim 2, characterized in that: Linkage wheels are provided at both ends of the driving shaft. A linkage shaft is provided on the side of the mounting bracket away from the rotating member. The linkage shaft passes through the mounting bracket and is connected to the rotating member. A passive pulley is provided on the side of the linkage shaft away from the rotating member. A limiting plate is provided on one side of the passive pulley. The passive pulley is flush with the linkage wheel, and the passive pulley and the linkage wheel are connected to each other.

5. A radar housing conductive test mechanism according to claim 1, characterized in that: Threads are distributed on the outer side surface of the test rod. A nut for fixed connection is provided at a position on the test rod close to the activity groove. The top of the test rod is connected to the conductivity meter through a connecting wire.

6. The conductive testing mechanism for a radar housing according to claim 1, wherein: The rotating member has a triangular structure. The three sides of the rotating member all adopt an inward concave structure. The three corners of the rotating member are all rounded corner structures. The inward concave structure of the rotating member abuts against the rotating wheel at the upper end of the bending portion. The rounded corner structure of the rotating member abuts against the rotating wheel at the lower end of the bending portion.