Power distribution fuse installation structure of electric vehicle

By using distribution boards instead of cable connections and fuses in electric vehicle distribution insurance, the problems of complex production and waste of space in the prior art are solved, and a more compact module design and higher vehicle space utilization are achieved.

CN223123856UActive Publication Date: 2025-07-18SHENZHEN SILICON MOUNTAIN TECH CO LTD
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Patent Information

Application Number
CN202421716813.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-07-18
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

The existing electric vehicle distribution insurance adopts tiled connections, resulting in complex production processes, wasted space and uncompact vehicle layout, affecting the module power density and vehicle space utilization.

Method used

The power distribution board is used to replace traditional cable connections. The fuse is arranged vertically on the side of the chassis and is fixed by screws to simplify the wiring process and reduce horizontal space occupation. The maintenance cover is located on the side of the chassis.

Benefits of technology

The production process is simplified, the module plane space is saved, the vehicle space utilization rate and module power density are improved, and the user needs are met.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223123856U_ABST
    Figure CN223123856U_ABST
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Abstract

The utility model discloses a power distribution fuse installation structure of an electric automobile, and relates to the technical field of automobile parts. Comprising a case, a contactor is arranged at the top of the case, a distribution board is arranged at the top of the contactor, a short-circuit copper bar is arranged on one side of the case, a fuse is arranged on one side of the short-circuit copper bar, one end of the short-circuit copper bar extends to the distribution board, a maintenance cover plate used for shielding the fuse is further arranged on one side of the case, and the fuse is vertically arranged. The distribution board is installed on the top of the contactor through first screws. The distribution board is used for replacing a traditional cable to conduct current, the wiring process is simplified, production is simple, follow-up maintenance is convenient, the fuses are vertically arranged on the side face of the case, the module plane space is saved, the whole case can be arranged more compactly, the power density is provided, the maintenance cover plate is located on the side face of the case, maintenance space reserved above the case does not need to be considered in the whole vehicle layout, and the maintenance cost is reduced. The whole vehicle space utilization rate is greatly improved, and the use requirements of users are met.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile parts, in particular to an installation structure of an electric vehicle distribution fuse. Background Technique

[0002] The main function of the automobile insurance device is that when the current flowing through the circuit exceeds the specified excessive current, the automobile circuit insurance device can cut off the circuit, thereby preventing the circuit connection wires and electrical equipment from being burned out, and limiting the fault within the smallest range. The insurance devices on the automobile mainly include fuses, fusible links and circuit breakers.

[0003] At present, the most widely used electric vehicle distribution fuse adopts a flat layout, and the contactor and the fuse are connected by a cable. The production process of the cable connection is complex and prone to errors; for the convenience of maintenance, the fuse is also arranged close to the upper cover of the chassis. Due to the shielding of the fuse, the space below the fuse cannot be utilized, wasting the vertical space. Also, because the flat layout of the fuse occupies a large horizontal space, the chassis is large, reducing the module power density; the flat layout of the fuse makes the maintenance window need to be directly above the chassis cover, and the overall vehicle layout needs to reserve space above the module for convenient maintenance operations, wasting the overall vehicle layout space. Summary of the Invention

[0004] The utility model provides an installation structure of an electric vehicle distribution fuse to solve the problems in the background technique.

[0005] To achieve the above object, the utility model provides the following technical solution: an installation structure of an electric vehicle distribution fuse, including a chassis, a contactor is arranged on the top of the chassis, a distribution board is arranged on the top of the contactor, a short-circuit copper bar is arranged on one side of the chassis, a fuse is arranged on one side of the short-circuit copper bar, one end of the short-circuit copper bar extends to the distribution board, and a maintenance cover plate for shielding the fuse is also arranged on one side of the chassis.

[0006] Further, the fuse is vertically arranged.

[0007] Further, the distribution board is installed on the top of the contactor by screw one.

[0008] Further, one end of the short-circuit copper bar is fixedly connected to the distribution board by screw two.

[0009] Further, a contactor mounting plate is installed on the top of the chassis by screw three, and the contactor is installed on the top of the contactor mounting plate by screw four.

[0010] Further, a plastic seat is installed on one side of the chassis by screw five.

[0011] Further, the short - circuit copper bar is installed in the card slot on one side of the plastic seat, and the fuse is installed on one side of the plastic seat through screw six and presses the short - circuit copper bar.

[0012] Further, the maintenance cover plate is locked to one side of the chassis through screw seven.

[0013] Compared with the prior art, the utility model provides an installation structure of an electric - vehicle distribution fuse, which has the following beneficial effects:

[0014] In the installation structure of the electric - vehicle distribution fuse, a distribution board is used to replace the traditional cable to conduct current, simplifying the wiring process, being simple in production and convenient for subsequent maintenance. The fuse is vertically arranged on the side of the chassis, saving the plane space of the module, enabling the whole chassis to be more compactly laid out, providing power density. The maintenance cover plate is located on the side of the chassis, and the whole - vehicle layout does not need to consider reserving maintenance space above the chassis, greatly improving the space utilization rate of the whole vehicle and meeting the user's usage requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic structural diagram of the utility model;

[0016] Figure 2 is a schematic structural diagram of the maintenance cover plate of the utility model.

[0017] In the figure: 1, chassis; 2, contactor; 3, distribution board; 4, short - circuit copper bar; 5, fuse; 6, maintenance cover plate; 7, screw one; 8, screw two; 9, screw three; 10, contactor mounting plate; 11, screw four; 12, screw five; 13, plastic seat; 14, screw six; 15, screw seven. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0019] Please refer to Figure 1-2 , the present utility model discloses an installation structure of an electric - vehicle distribution fuse, including a chassis 1, a contactor 2 is arranged on the top of the chassis 1, a distribution board 3 is arranged on the top of the contactor 2, a short - circuit copper bar 4 is arranged on one side of the chassis 1, a fuse 5 is arranged on one side of the short - circuit copper bar 4, one end of the short - circuit copper bar 4 extends to the distribution board 3, and a maintenance cover plate 6 for shielding the fuse 5 is further arranged on one side of the chassis 1.

[0020] Specifically, the fuse 5 is vertically arranged to avoid space waste caused by laying it flat on the horizontal plane, reducing the size of the entire chassis 1 and increasing the power density of the entire module by ≥3%.

[0021] Specifically, the distribution board 3 is installed on the top of the contactor 2 through the first screw 7. One end of the short-circuit copper bar 4 is fixedly connected to the distribution board 3 through the second screw 8. The top of the chassis 1 is installed with a contactor mounting plate 10 through the third screw 9. The contactor 2 is installed on the top of the contactor mounting plate 10 through the fourth screw 11. Using the distribution board 3 to replace the conventional cable saves the wiring process, is convenient for installation and maintenance. The number of contactors 2 is not less than one, and multiple contactors 2 share one distribution board 3.

[0022] Specifically, one side of the chassis 1 is installed with a plastic seat 13 through the fifth screw 12. The short-circuit copper bar 4 is installed in the card slot on one side of the plastic seat 13. The fuse 5 is installed on one side of the plastic seat 13 through the sixth screw 14 and presses the short-circuit copper bar 4. The maintenance cover plate 6 is locked on one side of the chassis 1 through the seventh screw 15. The number of plastic seats 13, short-circuit copper bars 4 and fuses 5 is not less than one, and multiple plastic seats 13, short-circuit copper bars 4 and fuses 5 correspond one by one. The maintenance cover plate 6 is made on the side of the chassis 1, so that the layout of the module on the vehicle does not need to reserve the maintenance dimension above the chassis 1, improving the space utilization rate of the whole vehicle.

[0023] In summary, for the electric vehicle distribution insurance installation structure, the distribution board 3 is used to replace the traditional cable to conduct current, simplifying the wiring process, being simple to produce and convenient for subsequent maintenance. The fuse 5 is vertically arranged on the side of the chassis 1, saving the plane space of the module. The entire chassis 1 can be more compactly arranged, providing power density. The maintenance cover plate 6 is located on the side of the chassis 1, and the layout of the whole vehicle does not need to consider reserving the maintenance space above the chassis 1, greatly improving the space utilization rate of the whole vehicle and meeting the user's usage requirements.

[0024] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An installation structure for a distribution fuse of an electric vehicle, characterized in that: It includes a chassis (1), a contactor (2) is arranged at the top of the chassis (1), a distribution board (3) is arranged at the top of the contactor (2), a short - circuit copper bar (4) is arranged on one side of the chassis (1), a fuse (5) is arranged on one side of the short - circuit copper bar (4), one end of the short - circuit copper bar (4) extends to the distribution board (3), and a maintenance cover plate (6) for shielding the fuse (5) is also arranged on one side of the chassis (1).

2. The installation structure of the distribution fuse for an electric vehicle according to claim 1, wherein: The fuse (5) is vertically arranged.

3. The installation structure of the distribution fuse for an electric vehicle according to claim 1, wherein: The distribution board (3) is installed on the top of the contactor (2) by screw one (7).

4. The installation structure of the distribution fuse for an electric vehicle according to claim 1, wherein: One end of the short - circuit copper bar (4) is fixedly connected to the distribution board (3) by screw two (8).

5. The installation structure of the distribution fuse for an electric vehicle according to claim 1, characterized in that: A contactor mounting plate (10) is installed on the top of the chassis (1) by screw three (9), and the contactor (2) is installed on the top of the contactor mounting plate (10) by screw four (11).

6. The installation structure of the distribution fuse for an electric vehicle according to claim 1, wherein: A plastic seat (13) is installed on one side of the chassis (1) by screw five (12).

7. The electric vehicle power distribution fuse installation structure according to claim 1, wherein: The short - circuit copper bar (4) is installed in the card slot on one side of the plastic seat (13), and the fuse (5) is installed on one side of the plastic seat (13) by screw six (14) and presses the short - circuit copper bar (4).

8. The installation structure of the distribution fuse for an electric vehicle according to claim 1, characterized in that: The maintenance cover plate (6) is locked on one side of the chassis (1) by screw seven (15).