Cotton straw feeding and cutting device

By designing a cotton straw feed cutting device, using six-piece blades and feeding mechanism, the problem of difficult cotton straw is solved, efficient cutting and safe operation are achieved, and resource waste and costs are reduced.

CN223125382UActive Publication Date: 2025-07-22XINJIANG UNIVERSITY
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Patent Information

Application Number
CN202422202464.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2025-07-22
Estimated Expiration
2034-09-09

AI Technical Summary

Technical Problem

The composition of cotton straw in Xinjiang is complex, and the physical and chemical properties of each component vary greatly, which makes it difficult to effectively cut off the existing cutting device, low resource utilization rate, and waste of resources.

Method used

A cotton straw feeding cutting device is designed, including a frame, a cutting box, a motor, a cutting mechanism and a conveying and feeding mechanism. It is installed on the cutting board with six-piece blades and is fixed by a screw locking structure. The conveying and feeding mechanism is composed of a conveyor belt and a sprocket chain. The motor drives cutting and conveying, and the discharge port is designed to avoid straw splashing and inconvenience in collection.

Benefits of technology

It has achieved efficient cutting of cotton straw, reducing resource consumption and waste, reducing costs, improving work efficiency, avoiding personnel injuries, and ensuring safe operation of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cotton straw feeding and cutting device which comprises a machine frame, a cutting box body, a motor, a cutting mechanism and a conveying and feeding mechanism. Walking wheels are installed at the bottom of the machine frame, a motor installation base is installed below the machine frame, a motor is installed on the motor installation base under the machine frame, a cutting-off box body is fixed above the machine frame, a cutting-off bin and a discharging port are formed in the cutting-off box body, a cutting-off bin cover plate is arranged above the cutting-off bin, and cutting-off rotating shaft supporting bearings are installed on the left side and the right side of the cutting-off bin. The cutting-off rotating shaft is rotatably installed between the two supporting bearings and connected with the motor through a belt wheel, the cutting part is composed of six blades, the blades are installed on the cutting-off rotating shaft through a cutting knife plate and a screw locking structure, the screw locking structure can limit the blades, and the situation of loosening is effectively avoided. The conveying and feeding mechanism is installed at the tail end of the rack and connected with the cutting-off rotating shaft through a chain wheel chain. The device is reasonable in structure, and the problems that cotton straw cutting is low in efficiency and prone to jamming are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of agricultural machinery, and particularly relates to a cotton straw feeding and cutting device. Background Technique

[0002] Xinjiang is the main cotton planting and production area in the whole country. By the end of 2022, the cotton planting area in Xinjiang exceeded 37 million mu. As a by-product of cotton production, about more than 20 million tons of cotton straw waste are generated in the fields of Xinjiang every year. However, its comprehensive treatment technology is relatively backward, and the utilization rate is less than 1 / 10, resulting in huge resource waste. At present, the resource utilization of crop straws in China is mainly divided into five methods: fertilizer utilization, feed utilization, substrate utilization, raw material utilization, and fuel utilization. These methods all require the straws to be cut first. However, due to the complex composition of Xinjiang cotton straws and the large differences in the physical and chemical properties of each component, the cotton skin has strong toughness and often cannot be directly cut. Therefore, a special cutting device for cotton straw cutting is proposed, which has a simple structure, is easy to use, has safe operation, and low cost. Summary of the Invention

[0003] The utility model relates to the technical field of agricultural machinery, and the purpose is to solve the above defects, and a cotton straw feeding and cutting device is proposed.

[0004] In order to solve the above technical problems, the utility model adopts the following technical scheme:

[0005] A cotton straw feeding and cutting device includes a frame, a cutting box body, a motor, a cutting mechanism, and a conveying and feeding mechanism. Four walking wheels are installed below the frame and are connected to the walking wheel shaft through walking wheel support bearings. A motor mounting seat is installed directly below the frame, and the motor is installed on the motor mounting seat located directly below the frame. A cutting chamber is opened in the cutting box body. Cutting shaft support bearings are installed on both the left and right sides of the cutting chamber. The cutting shaft is rotatably installed between the two support bearings, and the cutting shaft is connected to the motor through a belt and a belt pulley. The cutting part is installed on the tool rest plate. The cutting part includes six cutter plates and six sheet-shaped blades. The six sheet-shaped blades are respectively installed on the surfaces of the six cutter plates. Threaded holes penetrating the surface of the blade are opened at both the upper and lower ends of the cutter plate. Two tool rest plates are evenly arranged on the surface of the cutting shaft. Six support arms are evenly arranged on the surface of the tool rest plate. Locking holes corresponding to the screw holes are opened on the surface of the support arm. The cutter plate is installed on the surface of the tool rest plate through the cooperation of a screw passing through the threaded hole and the locking hole. The conveying and feeding mechanism is installed at the end of the frame. The conveying shaft is connected to the cutting shaft through the cooperation of a transmission sprocket and a transmission chain, and is driven by the motor for conveying.

[0006] Further, threaded holes are opened at the bottom of the cutting box body, and the cutting box body is installed on the frame through screws.

[0007] Further, a discharge port is provided at the bottom of the cutting box body.

[0008] Further, a discharge hopper facilitating discharging is installed below the discharge port, and the discharge hopper is welded to the discharge port by spot welding.

[0009] Further, a cutting chamber cover plate is provided above the cutting chamber, a cover plate handle is provided on the cutting chamber cover plate, and the cutting chamber cover plate is connected to the cutting box body through a cover plate hinge.

[0010] Further, the motor is electrically connected to an external power supply through a circuit wire.

[0011] Further, the cutting rotating shaft, the tool rest plate, the cutter plate and the flake-shaped blade are all made of alloy steel.

[0012] Further, the conveying and feeding mechanism is composed of a feeding housing, a conveyor belt and a conveyor belt guard.

[0013] Further, the conveyor belt is composed of a conveying rotating shaft, a conveying rotating shaft support bearing, a driving sprocket, a driven sprocket, a chain and a plurality of chain plates.

[0014] Further, the conveyor belt is connected to the feeding housing through the conveying rotating shaft, and the conveying rotating shaft is connected to the feeding housing in a limited way through the conveying rotating shaft support bearing.

[0015] The beneficial effects of the present utility model are as follows:

[0016] 1. Compared with the prior art, in the present utility model, the blades of the cutting part are divided into six pieces and are installed on the rotating shaft through the cutter plate. Therefore, when one of the parts is damaged or needs to be maintained or replaced, only the corresponding part needs to be disassembled, which greatly reduces resource consumption and unnecessary waste. The screw locking structure can limit the blades and effectively avoid loosening.

[0017] 2. The cotton straw feeding and cutting device of the present utility model can effectively avoid the situation that the cut straw flies everywhere and causes inconvenience in collection by providing a discharge port and a discharge hopper in the cutting box body.

[0018] 3. The cotton straw feeding and cutting device of the present utility model can avoid the cut straw from splashing and jamming the gears, resulting in damage to the cutting mechanism, by providing a cutting chamber and a cutting chamber cover plate in the box body.

[0019] 4. The cotton straw feeding and cutting device of the present utility model can reduce labor, lower costs and improve work efficiency by providing a conveying and feeding mechanism.

[0020] 5. By using the equipment of the present utility model to cut cotton straw, it is possible to effectively avoid personal injury during the cutting process. Brief Description of the Drawings

[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, without creative efforts, other related drawings can also be obtained based on these drawings.

[0022] Figure 1 Schematic diagram of the overall structure of the present invention;

[0023] Figure 2 Schematic diagram of the frame structure of the present invention;

[0024] Figure 3 Schematic diagram of the cutting box structure of the present invention;

[0025] Figure 4 Top view schematic diagram of the cutting box of the present invention;

[0026] Figure 5 Schematic diagram of the cutting mechanism structure of the present invention;

[0027] Figure 6 Schematic diagram of the structure of the conveying and feeding mechanism of the present invention;

[0028] Figure 7 Schematic diagram of the connection between the tool rest rotating shaft and the conveying rotating shaft;

[0029] Figure 8 Schematic diagram of the belt pulley connection structure;

[0030] In the drawings, the list of components represented by each reference numeral is as follows:

[0031] 1. Frame; 11. Traveling wheels; 12. Traveling wheel support bearings; 13. Motor mounting base; 14. Traveling wheel shaft;

[0032] 2. Cutting box; 21. Cutting chamber; 22. Cutting rotating shaft support bearings; 23. Cutting chamber cover plate; 24. Discharge port; 25. Discharge hopper; 26. Cover plate handle; 27. Cover plate hinge;

[0033] 3. Motor; 31. Small belt pulley; 32. Belt; 33. Large belt pulley;

[0034] 4. Cutting mechanism; 41. Cutting rotating shaft; 42. Tool rest plate; 43. Cutter plate; 44. Flake blade; 45. Driving sprocket; 46. Driving chain;

[0035] 5. Conveyor feeding mechanism; 51. Feeding housing; 52. Conveyor belt; 521 Conveyor rotating shaft; 522. Conveyor rotating shaft support bearing; 523. Driving sprocket; 524. Driven sprocket; 525. Chain; 526. Chain plate; 53. Conveyor belt protective cover; Detailed implementation manner

[0036] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0037] Please refer to Figure 1-8 As shown, a cotton straw feeding and cutting device includes a frame 1, a cutting box body 2, a motor 3, a cutting mechanism 4, and a conveyor feeding mechanism 5. Four traveling wheels 11 are installed below the frame 1 and are connected to the traveling wheel shaft 14 through the traveling wheel support bearing 12. A motor mounting seat 13 is installed directly below the frame 1, and the motor 3 is installed on the motor mounting seat 13 located directly below the frame 1. A cutting bin 21 and a discharge port 24 are provided in the cutting box body 2. A discharge hopper 25 for facilitating discharging is spot-welded and installed on the discharge port 24. Cutting rotating shaft support bearings 22 are installed on both the left and right sides of the cutting bin 21. The cutting rotating shaft 41 is rotatably installed between the two support bearings, and the cutting rotating shaft 41 is connected to the small pulley 31 on the motor rotating shaft through the large pulley 33. The cutting part is installed on the tool rest plate 42. The cutting part includes six cutting tool plates 43 and six sheet-shaped blades 44. The six sheet-shaped blades 44 are respectively installed on the surfaces of the six cutting tool plates 43. Threaded holes penetrating the surfaces of the blades 44 are provided at both the upper and lower ends of the cutting tool plate 43. Two tool rest plates 42 are evenly provided on the surface of the rotating shaft 41. Six support arms are evenly provided on the surface of the tool rest plate 42. Locking holes corresponding to the screw holes are provided on the surface of the support arms. The cutting tool plate 43 is installed on the surface of the tool rest plate 42 through the cooperation of screws passing through the threaded holes and the locking holes. A cutting bin cover plate 23 is provided above the cutting bin 21. A cover plate handle 26 is provided on the cutting bin cover plate 23. The cutting bin cover plate 23 is connected to the cutting box body 2 through a cover plate hinge 27. The conveyor feeding mechanism 5 is installed at the end of the frame 1. The conveyor rotating shaft 521 is connected to the cutting rotating shaft 41 through the cooperation of a transmission sprocket 45 and a transmission chain 46, and is driven by the motor 3.

[0038] The conveying and feeding mechanism 5 is composed of a feeding housing 51, a conveyor belt 52, and a conveyor belt shield 53. The conveyor belt 52 is composed of a conveyor shaft 521, a conveyor shaft support bearing 522, a driving sprocket 523, a driven sprocket 524, a chain 525, and a number of chain plates 526. The conveyor belt 52 is connected to the feeding housing 51 through the conveyor shaft 521, and the conveyor shaft 521 is limit-connected to the feeding housing 51 through the conveyor shaft support bearing 522. The conveyor belt 52 is driven by the conveyor shaft 521 to drive the driving sprocket 523, and then the driving sprocket 523 drives the driven sprocket 524 to achieve conveying and feeding.

[0039] The motor 3 is connected to the cutting shaft 41 through a small pulley 31, a belt 32, and a large pulley 33. The motor 3 is electrically connected to an external power source through a circuit wire. The rotation of the motor shaft drives the pulley to rotate, and then drives the cutter shaft to rotate, so as to achieve the cutting work of the cutting part. The cutting shaft 41 is connected to the conveyor shaft 521 through a transmission sprocket 45 and a transmission chain 46 to drive the conveyor belt 52 to work.

[0040] In the present utility model, the sheet-shaped blade 44 of the cutting part is divided into six pieces and is installed on the cutting shaft 41 through a cutter plate 43. Therefore, when one of the parts is damaged or needs to be maintained or replaced, only the corresponding part needs to be disassembled, which greatly reduces resource consumption and unnecessary waste. The screw locking structure can limit the blade and effectively avoid loosening;

[0041] Embodiment 1

[0042] When using the cotton straw feeding and cutting device, first, the bundled strip-shaped cotton straw is transported through the conveyor belt 52. The cotton straw is transported by the conveyor belt to the cutting bin 21 in the cutting box body, and the sheet-shaped blade installed on the cutting mechanism 4 rotates to cut the cotton straw. The cut cotton straw will be concentrated above the discharge port 24 in the cutting box body 2 and is collected and discharged along the discharge hopper 25. The discharge hopper 25 can effectively avoid the situation that the cut straw flies everywhere and causes inconvenience in collection;

[0043] Embodiment 2

[0044] On the basis of Embodiment 1, the cutting bin cover plate 23 opened above the cutting bin 21 can protect the device during operation, avoiding damage to the operator caused by the flying straw during the cutting work. For the situation where the straw splashes and jams the gear, causing damage to the cutting mechanism, it can also be repaired in time by opening the cutting bin cover plate 23, avoiding resource waste caused by damage to the cutting mechanism and improving the equipment utilization efficiency.

[0045] In the description of the embodiments of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "length", "vertical", "horizontal", "top", "bottom", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the embodiments of the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the embodiments of the present utility model.

[0046] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the embodiments of the present utility model, the meaning of "a plurality" is two or more unless otherwise specifically defined.

[0047] In the embodiments of the present utility model, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection", "fixation", etc. shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection, an electrical connection, or a communication connection; it may be directly connected, or indirectly connected through an intermediate medium, and it may be the internal communication of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to specific circumstances.

[0048] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0049] The above is only a preferred embodiment of the present utility model and does not impose any form of limitation on the present utility model. Although the present utility model is disclosed above as a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art, without departing from the scope of the technical solution of the present utility model, when making some changes or modifications using the above-disclosed technical content as equivalent embodiments of equivalent changes, but as long as it does not depart from the content of the technical solution of the present utility model, any simple modification, equivalent change, and modification made to the above embodiments according to the technical concept of the present utility model shall fall within the scope of the technical solution of the present utility model.

Claims

1. A cotton straw feeding and cutting device, comprising a frame (1), a cutting box body (2), a motor (3), a cutting mechanism (4) and a conveying and feeding mechanism (5), characterized in that: Four traveling wheels (11) are installed below the frame (1), and are connected to the traveling wheel shaft (14) through the traveling wheel support bearing (12). A motor mounting base (13) is installed below the frame (1), and the motor (3) is installed on the motor mounting base (13) directly below the frame (1). A cutting chamber (21) is provided in the cutting box body (2). Cutting shaft support bearings (22) are installed on both the left and right sides of the cutting chamber (21). The cutting shaft (41) is rotatably installed between the two support bearings, and the cutting shaft is connected to the small pulley (31) on the motor shaft through a large pulley (33). The cutting part is installed on the tool rest plate (42). The cutting part includes six cutting blade plates (43) and six sheet-shaped blades (44). The six sheet-shaped blades (44) are respectively installed on the surfaces of the six cutting blade plates (43). Threaded holes penetrating the surfaces of the blades (44) are provided at both the upper and lower ends of the cutting blade plate (43). Two tool rest plates (42) are evenly provided on the surface of the cutting shaft (41). Six support arms are evenly provided on the surface of the tool rest plate (42). Locking holes corresponding to the screw holes are provided on the surfaces of the support arms. The cutting blade plate (43) is installed on the surface of the tool rest plate (42) through the cooperation of screws passing through the threaded holes and the locking holes. The conveying and feeding mechanism (5) is installed at the end of the frame (1). The conveying shaft is connected to the cutting shaft (41) through the cooperation of a transmission sprocket (45) and a transmission chain (46), and is driven by the motor (3).

2. The cotton straw feeding and cutting device according to claim 1, wherein: Threaded holes are provided at the bottom of the cutting box body (2), and the cutting box body (2) is installed on the frame (1) through screws.

3. The cotton straw feeding and cutting device according to claim 1, characterized in that: An outlet (24) is provided at the bottom of the cutting box body (2).

4. A cotton straw feeding and cutting device according to claim 3, characterized in that: A discharge hopper (25) facilitating discharging is installed below the outlet (24), and the discharge hopper (25) is spot-welded to the outlet (24).

5. The cotton straw feeding and cutting device according to claim 1, characterized in that: A cutting chamber cover plate (23) is provided above the cutting chamber (21). A cover plate handle (26) is provided on the cutting chamber cover plate (23). The cutting chamber cover plate (23) is connected to the cutting box body (2) through a cover plate hinge (27).

6. The cotton straw feeding and cutting device according to claim 1, wherein: The motor (3) is electrically connected to an external power source through a circuit wire.

7. A cotton straw feeding and cutting device according to claim 1, characterized in that: The cutting shaft (41), the tool rest plate (42), the cutting blade plate (43), and the sheet-shaped blade (44) are all made of alloy steel.

8. The cotton straw feeding and cutting device according to claim 1, characterized in that: The conveying and feeding mechanism (5) is composed of a feeding housing (51), a conveyor belt (52), and a conveyor belt guard (53).

9. A cotton straw feeding and cutting device according to claim 8, characterized in that: The conveyor belt (52) is composed of a conveying shaft (521), a conveying shaft support bearing (522), a driving sprocket (523), a driven sprocket (524), a chain (525), and a number of chain plates (526).

10. A cotton straw feeding and cutting device according to claim 8, characterized in that: The conveyor belt (52) is connected to the feeding housing (51) through the conveying shaft (521), and the conveying shaft (521) is limit-connected to the feeding housing (51) through the conveying shaft support bearing (522).