Egg cleaning equipment

By setting up arc grooves on the conveying roller to form egg tanks and combining sprayers and roller brushes, the problems of poor cleaning effects and rolling damage in the prior art are solved, and efficient and safe poultry egg cleaning and automated operations are achieved.

CN223125605UActive Publication Date: 2025-07-22MIANYANG LUANXIANG FENGJI FOOD CO LTD
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Patent Information

Application Number
CN202422312455.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-07-22
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

Existing egg cleaning devices are difficult to thoroughly clean and the eggs are easily rolled during the delivery process, resulting in poor cleaning effect and damage.

Method used

A poultry and egg cleaning equipment is designed, which uses arc grooves to form egg containers on the conveying rollers for limiting, and is cleaned in combination with a sprayer and a roller brush. At the same time, a vacuum suction cup is used to automatically load and protect the poultry eggs.

Benefits of technology

It improves the cleaning effect of poultry eggs, avoids rolling and damage, realizes 360° cleaning and automated operation, and enhances the flexibility and safety of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses poultry egg cleaning equipment which comprises a conveying device and a cleaning assembly, and the cleaning assembly is arranged on the conveying device. The conveying device comprises a fifth power device; the number of the chain wheel mechanisms is two, the two chain wheel mechanisms are symmetrically arranged, and the chain wheel mechanisms are driven to move through a fifth power device; the conveying rollers are arranged at equal intervals along the chain of the chain wheel mechanism and are connected with the chain, arc-shaped grooves which are arranged at equal intervals in the axis direction are formed in the circumferential surfaces of the conveying rollers, the arc-shaped grooves are formed around the circumferential surfaces of the conveying rollers, and the corresponding arc-shaped grooves of the adjacent conveying rollers are matched with one another to form egg containing grooves; the cleaning assembly comprises a sprayer connected with a water source; a sixth power device; and at least one group of rolling brushes are arranged between the adjacent sprayers, and the rolling brushes are driven by a sixth power device to rotate in the circumferential direction of the rolling brushes. According to the poultry egg cleaning device, poultry eggs can be limited and prevented from rolling in the cleaning process, and the poultry egg cleaning effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of egg processing equipment, in particular to a poultry egg cleaning device. Background Art

[0002] Eggs have high nutritional value and are the main food in people's daily life. The quality of eggs directly determines the quality of eggs and even affects the health of consumers.

[0003] In chicken farms, a large number of eggs are produced every day, and the surfaces of the eggs are relatively dirty and need to be cleaned.

[0004] However, most of the existing devices for cleaning the surfaces of eggs directly put a certain number of eggs into a cleaning basin at the same time for cleaning. The cleaning quality of the egg surfaces is poor, and the eggs are prone to collide with each other and cause breakage.

[0005] Currently, in order to improve the cleaning efficiency, a conveying device is usually set, and a spray pipe is set on the conveying device. The conveying device drives the eggs to move. When passing through the spray pipe, the spray pipe sprays clean water to achieve the cleaning of the eggs.

[0006] However, the above existing technologies have the following defects: 1. It is difficult to clean the eggs cleanly only by spraying; 2. The eggs are prone to roll on the conveying device, and under the action of the spray pipe, the eggs are prone to roll out of the conveying device. Summary of the Utility Model

[0007] Therefore, in order to solve the above deficiencies, the utility model provides a poultry egg cleaning device here, which includes a conveying device and a cleaning component, and the cleaning component is arranged on the conveying device;

[0008] The conveying device includes:

[0009] A fifth power device;

[0010] A sprocket mechanism, there are two groups of the sprocket mechanisms, and the two groups of sprocket mechanisms are symmetrically arranged and driven by the fifth power device to move;

[0011] Conveying rollers, there are multiple groups of the conveying rollers, and the multiple groups of conveying rollers are equidistantly arranged along the chain of the sprocket mechanism and are connected to the chain. An arc-shaped groove is arranged on the circumferential surface of the conveying roller at equidistant intervals along the axial direction, and the arc-shaped groove surrounds the circumferential surface of the conveying roller. The corresponding arc-shaped grooves of the adjacent conveying rollers cooperate with each other to form an egg receiving groove, and the egg receiving groove partially accommodates the lying poultry eggs;

[0012] The cleaning component includes:

[0013] A sprinkler, which is connected to a water source, and the sprinkler is provided with an array, which is equidistantly arranged above the conveying device;

[0014] The sixth power device;

[0015] A rotary brush, the rotary brush is provided with an array, and at least one group of rotary brushes is arranged between adjacent sprinklers, and the rotary brush is driven by the sixth power device to rotate along its own circumference.

[0016] In the utility model, arc-shaped grooves are arranged on the circumferential surface of the conveying roller at equal intervals along the axial direction and surround the circumferential surface of the conveying roller, so that the corresponding arc-shaped grooves of adjacent conveying rollers cooperate with each other to form an egg receiving groove, so that the poultry eggs can be partially received by the egg receiving groove, forming a limit on the poultry eggs, avoiding the rolling of the poultry eggs during the cleaning process. During cleaning, clean water is sprayed on the poultry eggs through the sprinkler, and at the same time, the sixth power device drives the rotary brush to rotate to brush the poultry eggs, thereby improving the cleaning effect of the poultry eggs.

[0017] Furthermore, the conveying device further includes a water collecting tank, which is arranged below the upper conveying roller, and a water outlet pipe is arranged on one side of the water collecting tank.

[0018] The waste water for cleaning the poultry eggs is collected through the water collecting tank to avoid the waste water flowing to the ground and causing the ground to be slippery.

[0019] Furthermore, the conveying device further includes:

[0020] Gears, which are installed at both ends of the conveying roller;

[0021] Rack bars, the rack bars are arranged corresponding to the gears and remain meshed with the gears, and the rack bars are arranged parallel to the chain of the sprocket mechanism.

[0022] During the process of the conveying roller moving with the chain, the gear moves along the rack bar relative to the rack bar, and the rack bar will drive the gear to rotate, thereby driving the conveying roller to move along its own circumference. Under the action of friction, the rotating conveying roller will drive the poultry eggs to roll in the egg receiving groove, so that the cleaning assembly can clean the poultry eggs 360°, improving the cleaning effect.

[0023] Furthermore, the cleaning equipment further includes an egg loading assembly, and the egg loading assembly includes:

[0024] The first power device;

[0025] The second power device;

[0026] A vacuum suction cup group, the vacuum suction cup group is driven by the first power device to perform horizontal linear motion, and is driven by the second power device to perform vertical linear motion, and the vacuum suction cup group is formed by arranging a plurality of vacuum suction cups at equal intervals horizontally and vertically.

[0027] The poultry eggs on the egg tray are adsorbed by the vacuum suction cups, and the first power device and the second power device drive the overall movement of the vacuum suction cup group to place multiple poultry eggs into the corresponding egg receiving grooves, realizing the automatic feeding of poultry eggs.

[0028] Further, the egg loading assembly further includes a third power device for adjusting the row spacing of the vacuum suction cups.

[0029] Further, the egg loading assembly further includes a fourth power device for adjusting the longitudinal spacing of the vacuum suction cups.

[0030] The spacing between the vacuum suction cups is adjusted by the third power device and the fourth power device, so that it can be adjusted according to the actual working situation, improving the practical flexibility of the equipment.

[0031] Further, the egg loading assembly further includes:

[0032] A mounting part;

[0033] A connecting part, which is connected to the second power device, and the connecting part is connected to the mounting part through a buffer part.

[0034] When adsorbing or placing poultry eggs, the vacuum suction cups can rise a certain height and compress the buffer part, thereby absorbing the instantaneous kinetic energy, playing a role in protecting the poultry eggs and avoiding the breakage of the poultry eggs.

[0035] The utility model has the following advantages:

[0036] In the utility model, arc-shaped grooves are arranged on the circumferential surface of the conveying roller at equal intervals along the axial direction and around the circumferential surface of the conveying roller, so that the corresponding arc-shaped grooves of adjacent conveying rollers cooperate with each other to form egg receiving grooves, so that the poultry eggs can be partially received by the egg receiving grooves, forming a limit for the poultry eggs and avoiding the rolling of the poultry eggs during the cleaning process. During cleaning, clean water is sprayed on the poultry eggs through a sprayer, and at the same time, a sixth power device drives a rotary brush to rotate to brush the poultry eggs, thereby improving the cleaning effect of the poultry eggs.

[0037] The wastewater for cleaning poultry eggs is collected through a water collecting tank to prevent the wastewater from flowing to the ground and causing the ground to be slippery.

[0038] During the movement of the conveying roller along with the chain, the gear moves along the rack relative to the rack, and the rack will drive the gear to rotate, thereby driving the conveying roller to move along its own circumference. Under the action of friction, the rotating conveying roller will drive the poultry eggs to roll in the egg receiving groove, so that the cleaning assembly can clean the poultry eggs 360°, improving the cleaning effect.

[0039] The eggs on the egg tray are adsorbed by the vacuum suction cups, and the first power device and the second power device drive the overall movement of the vacuum suction cup group to place multiple eggs into the corresponding egg holding grooves, realizing the automatic feeding of eggs.

[0040] The distance between the vacuum suction cups is adjusted by the third power device and the fourth power device, so that it can be adjusted according to the actual working situation, improving the practical flexibility of the equipment.

[0041] When adsorbing or placing eggs, the vacuum suction cup can rise to a certain height and compress the buffer part, so as to absorb the instantaneous kinetic energy, thus playing a role in protecting the eggs and avoiding egg breakage. Description of the Drawings

[0042] Figure 1 is a schematic structural diagram of the cleaning equipment;

[0043] Figure 2 is Figure 1 a longitudinal sectional view of the cleaning equipment shown;

[0044] Figure 3 is Figure 2 a schematic structural diagram of the conveying roller in the cleaning equipment shown;

[0045] Figure 4 is Figure 1 a partial schematic structural diagram of the conveying device in the cleaning equipment shown;

[0046] Figure 5 is Figure 1 a partial schematic structural diagram of the egg loading assembly shown;

[0047] Figure 6 a schematic structural diagram of the first limit plate;

[0048] In the figure:

[0049] 100, egg loading assembly; 110, first power device; 120, lead screw; 130, second power device; 140, vacuum suction cup group; 150, third power device; 160, fourth power device; 170, mounting part; 180, buffer part; 190, connecting part;

[0050] 200, conveying device; 210, sprocket mechanism; 220, conveying roller; 221, arc groove; 230, fifth power device; 240, frame; 260, water collecting tank; 270, rack; 280, rack;

[0051] 300, cleaning assembly; 310, sixth power device; 320, rotary brush; 330, sprayer;

[0052] 400, eggs;

[0053] 500. First limiting plate; 510. Connecting lug; 520. Limiting groove. Detailed implementation mode

[0054] The embodiments of the present application will be described in detail below. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are intended to explain the present application, and should not be construed as a limitation of the present application.

[0055] In this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0056] As described in the background art, the prior art has the following defects: 1. It is difficult to clean eggs thoroughly only by spraying; 2. Eggs are prone to rolling on the conveying device, and are likely to roll out of the conveying device under the action of the spraying pipeline.

[0057] Embodiment 1:

[0058] Therefore, in order to solve the above technical problems of the prior art, in this embodiment, a poultry egg cleaning device is provided, as Figure 1 shown, the cleaning device includes a conveying device 200 and a cleaning component 300, and the cleaning component 300 is arranged on the conveying device 200;

[0059] As Figure 2 shown, the conveying device includes:

[0060] Fifth power device 230;

[0061] Sprocket mechanism 210, there are two groups of this sprocket mechanism, the two groups of sprocket mechanisms are symmetrically arranged, and the sprocket mechanism 210 is driven to move by the fifth power device 230;

[0062] Conveying rollers 220, there are multiple groups of this conveying roller 220, and the multiple groups of conveying rollers are equidistantly arranged along the chain of the sprocket mechanism and are connected to the chain, as Figure 3As shown, the circumferential surface of the conveying roller 220 is provided with arc-shaped grooves 221 at equal intervals along the axial direction. The arc-shaped grooves are arranged around the circumferential surface of the conveying roller. The corresponding arc-shaped grooves of adjacent conveying rollers cooperate with each other to form an egg-containing groove, and the egg-containing groove partially accommodates the lying poultry eggs.

[0063] The cleaning assembly includes:

[0064] A sprayer 330, which is connected to a water source. The sprayer is provided with several groups and is arranged equidistantly above the conveying device.

[0065] A sixth power device 310;

[0066] A rotary brush 320. The rotary brush is provided with several groups. At least one group of rotary brushes is arranged between adjacent sprayers. The rotary brush is driven by the sixth power device 310 to rotate along its own circumference.

[0067] As Figure 4 shown, in the present utility model, by providing arc-shaped grooves 221 at equal intervals along the axial direction and arranged around the circumferential surface of the conveying roller on the circumferential surface of the conveying roller, the corresponding arc-shaped grooves of adjacent conveying rollers cooperate with each other to form an egg-containing groove, so that the poultry eggs can be partially accommodated by the egg-containing groove, forming a limit for the poultry eggs and preventing the poultry eggs from rolling during the cleaning process. During cleaning, clean water is sprayed on the poultry eggs through the sprayer, and at the same time, the sixth power device drives the rotary brush to rotate to brush the poultry eggs, thereby improving the cleaning effect of the poultry eggs.

[0068] In this embodiment, the fifth and sixth power devices can be selected from devices such as servo motors and stepping motors. The sprocket structure includes sprockets and chains.

[0069] In this embodiment, as Figure 2 shown, the conveying device may further include a frame body, and the above-mentioned sprocket structure and cleaning assembly can be installed on the frame body. The frame body provides installation, layout space and working height for the above-mentioned components.

[0070] As Figure 2 shown, the conveying device may further include a water collecting tank 260. The water collecting tank 260 can be arranged below the upper conveying roller, and a water outlet pipe is provided on one side of the water collecting tank.

[0071] The waste water for cleaning the poultry eggs is collected through the water collecting tank to prevent the waste water from flowing to the ground and causing the ground to be slippery.

[0072] In this embodiment, in order to improve the cleaning effect of the poultry eggs, as Figure 4 shown, the conveying device may further include:

[0073] A gear 280, which is installed at both ends of the conveying roller;

[0074] A rack 270, which is arranged corresponding to the gear and remains meshed with the gear. The rack is arranged parallel to the chain of the sprocket mechanism and is fixed on the frame body.

[0075] During the movement of the conveying roller along with the chain, the gear moves along the rack relative to the rack, and the rack will drive the gear to rotate, thereby driving the conveying roller to move along its circumferential direction. Under the action of friction, the rotating conveying roller will drive the eggs to roll in the egg receiving groove, so that the cleaning assembly can clean the eggs 360°, improving the cleaning effect.

[0076] Here, an exemplary description is given for the parallelism of the rack and the chain. For example, if the chain is in a shape of being parallel up and down and having semi-circular ends under the cooperation of the sprockets, the rack is also of this shape, and so on.

[0077] Embodiment 2:

[0078] To realize the automatic feeding of eggs, as Figure 1 shown, the cleaning device further includes an egg loading assembly 100, as Figure 2 shown, and the egg loading assembly includes:

[0079] A first power device 110;

[0080] A second power device 130;

[0081] A vacuum suction cup group 140, which is driven by the first power device to move horizontally linearly and by the second power device to move vertically linearly. The vacuum suction cup group 140 is formed by arranging a plurality of vacuum suction cups at equal distances horizontally and vertically.

[0082] By sucking the eggs on the egg tray with the vacuum suction cups, the first power device and the second power device drive the whole vacuum suction cup group to move, so as to place a plurality of eggs into the corresponding egg receiving grooves, realizing the automatic feeding of eggs.

[0083] In this embodiment, the egg loading assembly may further include a support frame, the height of which is higher than that of the frame body. A lead screw 120 can be installed on the support frame, and the lead screw 120 is connected to the first power device. By driving the lead screw to rotate with the first power device, the second power device can be connected to the lead screw through a slider, and the rotation of the lead screw drives the slider to move linearly, so as to realize the reciprocating movement of the vacuum suction cup group between the egg picking point and the egg placing point. The egg picking point is the position where the egg tray is placed, and the egg placing point is the feeding end of the conveying device, that is, the end far from the cleaning assembly.

[0084] In this embodiment, the first power device can be selected from devices such as motors and rotary cylinders that can drive the lead screw to rotate, and the second power device can be selected from devices such as cylinders, electric cylinders, and hydraulic cylinders that can drive the vacuum suction cup group to move linearly.

[0085] Of course, in addition to using a lead screw as the transmission mechanism for realizing the reciprocating motion of the vacuum suction cup group, a sprocket mechanism, a pulley mechanism, a rack and pinion mechanism, etc. can also be adopted, and devices such as air cylinders, electric cylinders, and hydraulic cylinders that directly drive the vacuum suction cup group to reciprocate can also be used.

[0086] Embodiment 3:

[0087] To improve the flexibility of use of the cleaning equipment, as Figure 5 shown, the egg loading assembly 100 further includes a third power device 150, and the row spacing of the vacuum suction cups is adjusted by the third power device.

[0088] Furthermore, the egg loading assembly further includes a fourth power device 160, and the longitudinal spacing of the vacuum suction cups is adjusted by the fourth power device.

[0089] By adjusting the spacing between the vacuum suction cups through the third power device and the fourth power device, it can be adjusted according to the actual working situation, thereby improving the practical flexibility of the equipment.

[0090] Exemplarily, the third power device may include a first air cylinder, a first limiting plate 500, and a first slide rail. The first air cylinder can be installed at the end of the first slide rail. The vacuum suction cups of the vacuum suction cup group are installed on the first slide rail. This row of vacuum suction cups is a plurality of horizontally arranged vacuum suction cups in the vacuum suction cup group. The first air cylinder is connected to the vacuum suction cup near the end of the first slide rail. The vacuum suction cup near the other end of the first slide rail is fixed to the slide rail, and the remaining vacuum suction cups are slidably connected to the first slide rail through sliders. The first limiting plate is arranged between adjacent said vacuum suction cups and is fixed to the vacuum suction cup. A limiting groove extending along the movement direction of the vacuum suction cup is provided on one side of the first limiting plate. One end of a group of first limiting plates away from the limiting groove 520 is connected to the limiting groove of its adjacent first limiting plate through an integrally formed or welded connecting convex block 510.

[0091] Exemplarily, the fourth power device may include a second air cylinder, a second limiting plate, and a second slide rail. The second air cylinder can be installed at the end of the first slide rail. The third power device as a whole is installed on the second slide rail. The second air cylinder is connected to the third power device near the end of the second slide rail. The third power device near the other end of the second slide rail is fixed to the slide rail, and the remaining third power devices are slidably connected to the second slide rail through sliders. The second limiting plate is arranged between adjacent said third power devices and is fixed to the third power device. A limiting groove extending along the movement direction of the third power device is provided on one side of the second limiting plate. One end of a group of second limiting plates away from the limiting groove is connected to the limiting groove of its adjacent second limiting plate through an integrally formed or welded connecting convex block.

[0092] In this embodiment, as Figure 5As shown, the egg loading assembly may further include:

[0093] Mounting portion 170;

[0094] Connecting portion 180, which is connected to the second power device, and the connecting portion is connected to the mounting portion 170 through a buffer portion.

[0095] When adsorbing or placing eggs, the vacuum suction cup can rise a certain height and compress the buffer portion, thereby absorbing the instantaneous kinetic energy, thus playing a role in protecting the eggs and avoiding egg breakage.

[0096] In this embodiment, the buffer portion may include a guide rod and a spring. One end of the guide rod is fixed to the mounting portion, the other end passes through the connecting portion, and maintains relative sliding with the connecting portion. The spring is sleeved on the portion of the guide rod between the connecting portion and the mounting portion. Of course, a buffer oil cylinder or other energy-absorbing and buffering components can also be directly provided between the mounting portion and the connecting portion.

[0097] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to these embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An egg cleaning device, characterized in that, It includes a conveying device and a cleaning component, and the cleaning component is arranged on the conveying device; The conveying device includes: A fifth power device; A sprocket mechanism, there are two sets of the sprocket mechanism, the two sets of the sprocket mechanism are symmetrically arranged, and the sprocket mechanism is driven to move by the fifth power device; Conveying rollers, there are multiple sets of the conveying rollers, the multiple sets of the conveying rollers are equidistantly arranged along the chain of the sprocket mechanism and are connected to the chain. An arc-shaped groove is provided on the peripheral surface of the conveying roller at equidistant intervals along the axial direction, and the arc-shaped groove surrounds the circumferential surface of the conveying roller. The corresponding arc-shaped grooves of adjacent conveying rollers cooperate with each other to form an egg receiving groove, and the egg receiving groove partially accommodates the horizontally placed poultry eggs; The cleaning component includes: A sprayer, the sprayer is connected to a water source, and there are several groups of the sprayers, which are equidistantly arranged above the conveying device; A sixth power device; Rotary brushes, there are several groups of the rotary brushes, and at least one group of rotary brushes is provided between adjacent sprayers, and the rotary brushes are driven to rotate along their own circumferences by the sixth power device.

2. The egg cleaning device according to claim 1, wherein, The conveying device further includes a water collecting tank, which is arranged below the upper conveying roller, and a water outlet pipe is provided on one side of the water collecting tank.

3. The egg cleaning device according to claim 1, characterized in that, The conveying device further includes: Gears, which are installed at both ends of the conveying roller; Racks, the racks are arranged corresponding to the gears and are kept meshing with the gears, and the racks are arranged parallel to the chain of the sprocket mechanism.

4. An egg cleaning device according to claim 1, characterized in that, The cleaning equipment further includes an egg loading component, and the egg loading component includes: A first power device; A second power device; A vacuum suction cup group, the vacuum suction cup group is driven to move horizontally linearly by the first power device and is driven to move vertically linearly by the second power device. The vacuum suction cup group is formed by arranging multiple vacuum suction cups at equidistant intervals horizontally and vertically.

5. The egg cleaning device according to claim 4, characterized in that, The egg loading component further includes a third power device, and the row spacing of the vacuum suction cups is adjusted by the third power device.

6. The egg cleaning device according to claim 5, characterized in that, The egg loading component further includes a fourth power device, and the longitudinal spacing of the vacuum suction cups is adjusted by the fourth power device.

7. The egg cleaning device according to claim 6, characterized in that, The egg loading component further includes: An installation part; A connecting part, the connecting part is connected to the second power device, and the connecting part is connected to the installation part through a buffer part.