Scale scraping device for aquatic product prefabricated vegetables
By designing an automated pre-made vegetable scale scraping device for aquatic products, using a motor to drive multiple scale scraping rollers to rotate simultaneously and rinse water sources, the problems of low efficiency and high labor intensity of aquatic products in the prior art are solved, and efficient scale scraping treatment and scale collection of multiple fish are achieved.
Patent Information
- Application Number
- CN202422457436.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-10-11
AI Technical Summary
The scaling process of pre-made dishes of existing aquatic products is inefficient, the labor intensity of personnel is high, and the existing automation equipment can only treat a small amount of fish in a single time.
A scale scraping device for pre-made dishes of aquatic products is designed. Multiple scale scraping rollers are driven to rotate simultaneously by motor, and combined with the expanded scale treatment scale scraping groove and water source flushing, to realize automatic scale scraping treatment of multiple fish.
It improves the efficiency of scale scraping processing of aquatic products, reduces the labor intensity of personnel, and effectively concentrates on collecting scales, reducing the amount of subsequent cleaning.
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Figure CN223125750U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aquatic product descaling, in particular to a descaling device for aquatic product prepared dishes. Background Art
[0002] Pre-prepared meals, also known as pre-made dishes, are the product of food industrialization. They are made from one or more edible agricultural products and their products as raw materials, and are made through industrial pre-processing such as mixing, marinating, tumbling, shaping, frying, deep-frying, baking, boiling, steaming, etc. They are pre-packaged dishes that can only be eaten after heating or cooking. They do not include staple foods such as quick-frozen noodle and rice foods, convenience foods, boxed lunches, rice with gravy, steamed buns, pastries, roujiamo, bread, hamburgers, sandwiches, pizza, etc.
[0003] Pre-prepared dishes also include aquatic products, which is a general term for aquatic animal and plant products produced by marine and freshwater fisheries and their processed products; including: fresh fish, shrimp, crab, shellfish, algae, sea animals and other live products produced by fishing and farming; scaled fish need to be descaled when eaten, and a fish scale scraper device is often used to scrape the fish scales during the descaling process to meet the scraping needs.
[0004] Today, most of the descaling of aquatic products is done by people using handheld scrapers. This descaling method is not only inefficient, but also leads to high labor intensity due to the large number of ingredients that need to be processed. A few can be processed with the help of automated descaling equipment, but they can only be carried out in single or small quantities at a time, and the processing efficiency still cannot meet the overall processing needs.
[0005] Therefore, it is necessary to provide a scale scraping device for prepared aquatic dishes to solve the above technical problems. Utility Model Content
[0006] The utility model aims to solve the shortcomings in the prior art and provides a scale scraping device for prepared aquatic products.
[0007] To achieve the above object, the utility model adopts the following technical solutions: A fish scale scraping device for prefabricated aquatic products, comprising a cleaning box. Inside the cleaning box, two rotating shafts A, two rotating shafts B, two rotating shafts C and a rotating shaft D are respectively rotatably connected. The two rotating shafts A, two rotating shafts B and two rotating shafts C are symmetrically arranged with the rotating shaft D as the center. The rotating shaft A is above the rotating shaft B, the rotating shaft B is above the rotating shaft C, and the rotating shaft C is above the rotating shaft D. A transmission belt A is connected between the rotating shaft A and the rotating shaft B through a pulley. A transmission belt B is connected between the rotating shaft B and the rotating shaft C. Gear A is fixedly connected to the outside of each of the two rotating shafts C, and gear B is fixedly connected to the outside of the rotating shaft D. Both of the two gear A are meshed with the gear B. Scaling rollers are fixedly connected to the outside of the two rotating shafts A, two rotating shafts B, two rotating shafts C and the rotating shaft D. A protective cover is installed on one side of the cleaning box, and a motor is installed on the outside of the protective cover. The scaling rollers are arranged inside a scaling groove. The transmission belt A, transmission belt B, gear A and gear B are arranged outside one side of the cleaning box. The cross-section of the scaling roller is wavy, and a number of triangular scraping plates are arranged on the outside.
[0008] As a further description of the above technical solution:
[0009] Two fixing frames are fixedly connected to the top of the cleaning box. A transmission pipe is installed between the two fixing frames. A number of nozzles are arranged on the outside of the transmission pipe. One end of the transmission pipe is connected and installed with a water inlet pipe. The number of nozzles are evenly distributed. The water inlet pipe is used to connect to a water source pipeline to inject water.
[0010] As a further description of the above technical solution:
[0011] A scaling groove is opened inside the cleaning box. A waste discharging groove is opened at the bottom of the inner wall of the scaling groove. The waste discharging groove is communicated with the space above the lower sieve plate.
[0012] As a further description of the above technical solution:
[0013] A communication groove is opened on one side of the cleaning box. An insertion groove is opened above the inner wall of the communication groove. The insertion groove is opened to the top of the cleaning box.
[0014] As a further description of the above technical solution:
[0015] A partition plate is inserted into the communication groove. The handle at the top of the partition plate extends outside the insertion groove. The partition plate is used to block the processing groove.
[0016] As a further description of the above technical solution:
[0017] An installation frame is installed outside the cleaning box, and a support base is fixedly connected to the bottom of the installation frame.
[0018] As a further description of the above technical solution:
[0019] A sieve plate is fixedly connected inside the installation frame and below the cleaning box. A number of drainage holes are provided inside the sieve plate. At the same time, a long strip-shaped notch is provided inside the sieve plate near the front end, and the long strip-shaped notch is used to place a collection box.
[0020] As a further description of the above technical solution:
[0021] A collection box is clamped inside the long strip-shaped notch. A collection groove is provided inside the collection box. A water leakage groove is provided at the bottom of the inner wall of the collection groove. Two handles are fixedly connected to the top of the collection box.
[0022] The utility model has the following beneficial effects:
[0023] 1. Compared with the prior art, the fish scaling device for aquatic product prefabricated dishes drives the rotation of shaft A, shaft B, shaft C and shaft D through a motor and its transmission mechanism to synchronously drive the rotation of seven scaling rollers. The triangular-shaped scraping plates outside the scaling rollers are used to scale fish, and at the same time, in cooperation with the enlarged scaling groove for scale treatment, when processing fish scales, multiple fish products can be automatically scaled at the same time, replacing manual processing by personnel, and greatly improving the efficiency of fish scaling processing for aquatic products.
[0024] 2. Compared with the prior art, the fish scaling device for aquatic product prefabricated dishes injects water source through the upper water inlet pipe, transmits it to each nozzle through the transmission pipe, and discharges it from each nozzle to wash the processed products. The scraped scales are washed out by the discharge impurity groove and fall onto the sieve plate. With the flow of water source and the impact force of falling, the scales slide or are washed into the interior of the collection groove for concentration, so that most of the scales in fish processing are centrally stored, effectively reducing the subsequent cleaning amount of personnel for the equipment. Description of the Drawings
[0025] Figure 1 It is an overall three-dimensional view of a fish scaling device for aquatic product prefabricated dishes proposed by the utility model;
[0026] Figure 2 It is an overall disassembled structure schematic diagram of a fish scaling device for aquatic product prefabricated dishes proposed by the utility model;
[0027] Figure 3 It is a sieve plate structure schematic diagram of a fish scaling device for aquatic product prefabricated dishes proposed by the utility model;
[0028] Figure 4Schematic diagram of the impurity discharge tank structure of a fish scale scraping device for aquatic product prepared dishes proposed by the present utility model;
[0029] Figure 5 Schematic diagram of the fish scale scraping roller structure of a fish scale scraping device for aquatic product prepared dishes proposed by the present utility model;
[0030] Figure 6 Schematic diagram of the protective cover structure of a fish scale scraping device for aquatic product prepared dishes proposed by the present utility model.
[0031] Legend description:
[0032] 1. Installation frame; 2. Support base; 3. Cleaning box; 4. Partition board; 5. Insertion slot; 6. Communication slot; 7. Feeding pipe; 8. Fish scale scraping groove; 9. Impurity discharge tank; 10. Collection tank; 11. Collection box; 12. Leakage groove; 13. Handle; 14. Sieve plate; 15. Drainage hole; 16. Fixed frame; 17. Sprinkler head; 18. Transmission pipe; 19. Water inlet pipe; 20. Rotating shaft A; 21. Transmission belt A; 22. Rotating shaft B; 23. Transmission belt B; 24. Rotating shaft C; 25. Gear A; 26. Rotating shaft D; 27. Gear B; 28. Protective cover; 29. Motor; 30. Fish scale scraping roller; 31. Long strip-shaped notch. Detailed implementation manners
[0033] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0034] Refer to Figure 1-6, A scale scraping device for prefabricated aquatic products provided by the utility model: It includes a cleaning box 3. Inside the cleaning box 3, two rotating shafts A20, two rotating shafts B22, two rotating shafts C24 and a rotating shaft D26 are respectively rotatably connected. The two rotating shafts A20, two rotating shafts B22, two rotating shafts C24 are symmetrically arranged with the rotating shaft D26 as the center. The rotating shaft A20 is above the rotating shaft B22, the rotating shaft B22 is above the rotating shaft C24, the rotating shaft C24 is above the rotating shaft D26. A transmission belt A21 is connected between the rotating shaft A20 and the rotating shaft B22 through a pulley. A transmission belt B23 is connected between the rotating shaft B22 and the rotating shaft C24. On the outside of both of the two rotating shafts C24, a gear A25 is fixedly connected. On the outside of the rotating shaft D26, a gear B27 is fixedly connected. Both of the two gears A25 are meshed with the gear B27. On the outside of the two rotating shafts A20, two rotating shafts B22, two rotating shafts C24 and the rotating shaft D26, a scale scraping roller 30 is fixedly connected. On one side of the cleaning box 3, a protective cover 28 is installed. On the outside of the protective cover 28, a motor 29 is installed. The scale scraping roller 30 is arranged inside the scale scraping groove 8. The transmission belt A21, transmission belt B23, gear A25 and gear B27 are arranged on the outside of one side of the cleaning box 3. The cross-section of the scale scraping roller 30 is wavy, and a number of triangular scraping plates are arranged on the outside, which are used for scraping the scales of scaled fish aquatic products. The protective cover 28 is a structure with a hollow side, covering the outside of each transmission belt and gear. One end of the output shaft of the motor 29 is fixedly connected to one end of the rotating shaft D26.
[0035] Two fixing frames 16 are fixedly connected to the top of the cleaning box 3. A transmission pipe 18 is installed between the two fixing frames 16. A number of spray heads 17 are arranged on the outside of the transmission pipe 18. One end of the transmission pipe 18 is connected and installed with a water inlet pipe 19. The number of spray heads 17 are evenly distributed. The water inlet pipe 19 is used to connect to a water source pipeline to inject water.
[0036] A scale scraping groove 8 is opened inside the cleaning box 3. A waste discharging groove 9 is opened at the bottom of the inner wall of the scale scraping groove 8. The waste discharging groove 9 is communicated with the space above the lower sieve plate 14.
[0037] A communication groove 6 is opened on one side of the cleaning box 3. An insertion groove 5 is opened above the inner wall of the communication groove 6. The insertion groove 5 is opened to the top of the cleaning box 3. The communication groove 6 is communicated with the scale scraping groove 8.
[0038] A partition plate 4 is inserted into the communication groove 6. The lifting structure at the top of the partition plate 4 extends outside the insertion groove 5. The partition plate 4 is used to block the processing groove and is used for blanking when opened.
[0039] An installation frame 1 is installed outside the cleaning box 3, and a support base 2 is fixedly connected to the bottom of the installation frame 1.
[0040] Inside the installation frame 1 and below the cleaning box 3, a sieve plate 14 is fixedly connected. A number of drainage holes 15 are opened inside the sieve plate 14. At the same time, a long strip-shaped notch 31 is opened inside the sieve plate 14 near the front end, and the long strip-shaped notch 31 is used to place the collection box 11.
[0041] The collection box 11 is clamped inside the long strip-shaped notch 31. A collection groove 10 is opened inside the collection box 11. Leakage grooves 12 are opened at the bottom of the inner wall of the collection groove 10. Two handles 13 are fixedly connected to the top of the collection box 11. The collection box 11 is used to collect the fish scales washed down by the water source.
[0042] Working principle: When performing descaling processing on aquatic product fish, first put multiple raw fish materials into the descaling groove 8. Then start the motor 29. The motor 29 drives the gear B27 to rotate. Two gear A25 meshed on both sides drive two rotating shafts C24 to rotate. The rotation of the rotating shaft C24 drives the rotating shaft B22 to rotate through the transmission belt B23. The rotation of the rotating shaft B22 drives the rotating shaft A20 to rotate through the transmission belt A21. The rotation of the rotating shafts A20, B22, C24 and D26 drives seven descaling rollers 30 to rotate synchronously. The fish are descaled by the triangular-shaped scraping plates on the outside of the descaling rollers 30;
[0043] At the same time, the water inlet pipe 19 above injects water source, which is transmitted to each nozzle 17 through the transmission pipe 18 and discharged by each nozzle 17. The processed products are rinsed. The scraped scales are rinsed and discharged from the waste discharge groove 9 and fall onto the sieve plate 14. With the flow of the water source and the impact force of falling, the scales slide or are washed into the collection groove 10 for concentration;
[0044] When the descaling process is completed, open the partition plate 4. Personnel use tools to discharge the processed fish products from the communication groove 6 and transmit them to a pre-placed collection box through the blanking pipe 7.
[0045] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A scale scraping device for prefabricated aquatic products, comprising a cleaning box (3), characterized in that: Two rotating shafts A (20), two rotating shafts B (22), two rotating shafts C (24) and a rotating shaft D (26) are respectively rotatably connected inside the cleaning box (3). The two rotating shafts A (20), the two rotating shafts B (22), and the two rotating shafts C (24) are symmetrically arranged with the rotating shaft D (26) as the center. The rotating shaft A (20) is above the rotating shaft B (22), the rotating shaft B (22) is above the rotating shaft C (24), and the rotating shaft C (24) is above the rotating shaft D (26). A transmission belt A (21) is connected between the rotating shaft A (20) and the rotating shaft B (22) through a pulley drive. A transmission belt B (23) is connected between the rotating shaft B (22) and the rotating shaft C (24). Gear A (25) is fixedly connected to the outside of each of the two rotating shafts C (24). Gear B (27) is fixedly connected to the outside of the rotating shaft D (26). The two gears A (25) are both meshed with the gear B (27). Scaling rollers (30) are fixedly connected to the outside of the two rotating shafts A (20), the two rotating shafts B (22), the two rotating shafts C (24) and the rotating shaft D (26). A protective cover (28) is installed on one side of the cleaning box (3). A motor (29) is installed on the outside of the protective cover (28).
2. The scaling device for prefabricated aquatic products according to claim 1, wherein: Two fixing frames (16) are fixedly connected to the top of the cleaning box (3). A transmission pipe (18) is installed between the two fixing frames (16). A number of nozzles (17) are arranged on the outside of the transmission pipe (18). A water inlet pipe (19) is connected and installed at one end of the transmission pipe (18).
3. The scaling device for prefabricated aquatic products according to claim 1, characterized in that: A scaling groove (8) is opened inside the cleaning box (3). A waste discharge groove (9) is opened at the bottom of the inner wall of the scaling groove (8).
4. A scaling device for prefabricated aquatic products according to claim 1, characterized in that: A communication groove (6) is opened on one side of the cleaning box (3). An insertion groove (5) is opened above the inner wall of the communication groove (6).
5. The scaling device for prefabricated aquatic products according to claim 4, characterized in that: A partition plate (4) is inserted into the communication groove (6). The handle at the top of the partition plate (4) extends outside the insertion groove (5).
6. The scaling device for prefabricated aquatic products according to claim 1, wherein: An installation frame (1) is installed outside the cleaning box (3). A support base (2) is fixedly connected to the bottom of the installation frame (1).
7. A scaling device for prefabricated aquatic products according to claim 6, characterized in that: A sieve plate (14) is fixedly connected inside the installation frame (1) and below the cleaning box (3). A number of drainage holes (15) are opened inside the sieve plate (14). At the same time, a long strip-shaped notch (31) is opened inside the sieve plate (14) near the front end.
8. The scaling device for prefabricated aquatic products according to claim 7, characterized in that: A collection box (11) is clamped inside the long strip-shaped notch (31). A collection groove (10) is opened inside the collection box (11). A water leakage groove (12) is opened at the bottom of the inner wall of the collection groove (10). Two handles (13) are fixedly connected to the top of the collection box (11).