Nail tip production device

Abstract

The utility model discloses a nail tip production device which comprises a support, an annular conveying mechanism, a product input mechanism, a product output mechanism, a magnetization shaping mechanism, a tunnel furnace and a grabbing manipulator. The product input mechanism and the product output mechanism are installed at the left end of the support and located on the left side of the annular conveying mechanism, and the magnetization shaping mechanism is installed on the support and located above the front end of the annular conveying mechanism. The product input mechanism, the product output mechanism and the annular conveying mechanism are installed on the support, the tunnel furnace is installed on the support and located above the rear end of the annular conveying mechanism, an irradiation lamp is arranged in the tunnel furnace, and the grabbing mechanical arm is installed on the support and located among the left end of the product input mechanism, the left end of the product output mechanism and the left end of the annular conveying mechanism. According to the utility model, rapid and automatic production of nail tips can be realized, and the production efficiency is effectively improved; meanwhile, the nail tip is prevented from generating repulsive force to fly out after being magnetized.

Description

Technical Field

[0001] The utility model relates to the technical field of nail production, in particular to a nail production device. Background Art

[0002] Artificial nails refer to wearable nails made by artificial processes. Because of their rich styles, convenient wearing, and long-lasting time after wearing, they are deeply loved by nail art lovers. During the production of nails, a nail magnetization and shaping device is required to perform shaping treatment on them. Patent ZL202110547187.7 discloses a magnetic mold device, which includes a bracket, a magnetic mold supported on the bracket, a nail fixture supported on the bracket and spaced above the magnetic mold, a magnetic mold intervention module installed on the bracket and connected to the magnetic mold to drive the movement of the magnetic mold, and a pre-curing module that cooperates with the magnetic mold and is spaced above the magnetic mold; the magnetic mold includes a magnet fixing member having a receiving space, a magnet installed in the receiving space, and a magnetic field moving member for providing the movement of the magnet; the magnet fixing member is supported on the bracket, and the magnetic field moving member supports the magnet in the receiving space and is used to drive the magnet to move and / or rotate, so as to generate a changing magnetic field; the nail fixture includes an attaching device and a fixture; the attaching device is supported on the bracket and spaced above the magnetic mold, and the fixture is supported on the attaching device to support the artificial nail to be processed, and the attaching device adsorbs the artificial nail to be closely attached to the fixture; the magnetic mold intervention module includes a movement module and a positioning module; the movement module is installed on the bracket and connected to the magnetic mold, and is used to drive the magnetic mold to move horizontally, lift and rotate; the positioning module includes two, and the two positioning modules are respectively installed on the bracket and located on two opposite sides of the magnetic mold to position the magnetic mold; the pre-curing module is any one of a heat setting module, a light curing setting module, and a radiation curing setting module, and is used to pre-cure the magnetic pattern formed on the artificial nail. Although this magnetic mold device can meet the use needs to a certain extent, its disadvantages are: it cannot form a circular automated production, and the magnetic mold is above the bracket. During the magnetization process of the nails, the magnetic powder in the nails is easily repelled by the magnetism, causing the nails to fly out, which affects production safety. Summary of the Utility Model

[0003] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a nail production device.

[0004] The technical solution of the utility model is as follows:

[0005] A nail piece production device, comprising a support, a ring conveyor mechanism, a product input mechanism, a product output mechanism, a magnetization and shaping mechanism, a tunnel furnace and a gripping manipulator. The ring conveyor mechanism is installed on the top of the support. The product input mechanism and the product output mechanism are installed at the left end of the support and are located on the left side of the ring conveyor mechanism. The magnetization and shaping mechanism is installed on the support and is located above the front end of the ring conveyor mechanism. The tunnel furnace is installed on the support and is located above the rear end of the ring conveyor mechanism. An irradiation lamp is provided in the tunnel furnace. The gripping manipulator is installed on the support and is located between the product input mechanism, the product output mechanism and the left end of the ring conveyor mechanism. The gripping manipulator moves the fixture loaded with the nail piece group to be processed from the product input mechanism to the front end of the ring conveyor mechanism and moves the fixture loaded with the processed nail piece group from the right end of the ring conveyor mechanism to the product output mechanism.

[0006] Preferably, the magnetization and shaping mechanism includes a bracket, a support plate, a magnetization component, a driving component, an irradiation cover, an LED lamp group and a vertical moving mechanism. The bracket is installed on the support and is located above the ring conveyor mechanism. The support plate is vertically slidably installed on the bracket. The magnetization component is rotatably installed at the bottom of the support plate, and a receiving cavity is provided in the middle thereof. The irradiation cover is fixed at the bottom of the support plate and is located in the receiving cavity. The LED lamp group is installed on the inner top of the irradiation cover. The driving component is installed on the support plate, and its driving end is connected to the magnetization component and drives the magnetization component to rotate at the bottom of the support plate. The moving mechanism is installed on the bracket, and its moving end is connected to the support plate and drives the support plate to move vertically on the bracket.

[0007] Preferably, the magnetization component includes a fixing plate, four magnet mounting blocks and four magnets. The fixing plate is rotatably installed at the bottom of the support plate. The four magnet mounting blocks are circumferentially installed at the bottom of the fixing plate. The magnets are installed on the inner sides of the magnet mounting blocks. The receiving cavity is formed between the four magnet mounting blocks.

[0008] Preferably, the magnetization and shaping mechanism further includes a rotating cylinder and a fixed shaft. The rotating cylinder is rotatably installed at the bottom of the support plate. The fixed shaft is coaxially installed in the rotating cylinder, and its top end is fixed to the support plate through a connecting block. The magnetization component is fixed on the rotating cylinder. The irradiation cover is installed at the bottom end of the fixed shaft.

[0009] Preferably, the driving assembly includes a first motor, a driving wheel, a driven wheel and a first belt. The driven wheel is fixedly sleeved on the rotating cylinder. The first motor is installed on the support plate, and its output shaft is located at the bottom of the support plate. The driving wheel is installed on the output shaft of the first motor, and the first belt is sleeved between the driving wheel and the driven wheel.

[0010] Preferably, the bracket includes four guide posts and a top plate. The four guide posts are installed at the bottoms of the four corners of the top plate, and their bottom ends are fixed on the support and located on both sides of the front end of the annular conveying mechanism. The four corners of the support plate are slidably sleeved on the four guide posts, and the moving mechanism is installed on the top plate.

[0011] Preferably, the vertical moving mechanism is a telescopic cylinder. The telescopic cylinder is installed at the bottom of the top plate, and its telescopic end is vertically downward and connected to the support plate.

[0012] Preferably, the nail plate production device further includes a fixed magnetization mechanism. The fixed magnetization mechanism is installed on the support and located above the front end of the annular conveying mechanism. The fixed magnetization mechanism is arranged between the magnetization shaping mechanism and the tunnel furnace.

[0013] Preferably, the annular conveying mechanism includes an annular slide rail, a slider, a bracket, two sets of driving wheels, a second belt and a second motor. The annular slide rail is installed on the top of the support. The slider is slidably arranged on the slide rail. The bracket is installed on the slider. Two sets of driving wheels are rotatably installed on the support and located at both ends inside the annular slide rail. The second belt is sleeved on the two sets of driving wheels and connected to the slider. The second motor is installed on the support, and its output shaft is in transmission connection with the driving wheel.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: The present invention can realize the rapid automated production of nail plates, effectively improving the production efficiency. At the same time, the magnetization shaping mechanism is arranged above the annular conveying mechanism, avoiding the nail plates flying out due to the repulsive force after magnetization, enabling the production to be smoothly completed and ensuring safety. Description of the Drawings

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings required for use in the embodiments or the description of the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0016] Figure 1 It is a schematic diagram of the overall structure of the nail plate production device of the present invention;

[0017] Figure 2 is a schematic structural view of the annular conveying mechanism of the present utility model;

[0018] Figure 3 is a schematic overall structural view of the nail plate magnetization and shaping mechanism of the present utility model;

[0019] Figure 4 is a schematic structural view of the bracket and drive assembly of the present utility model;

[0020] Figure 5 is a schematic structural view of the magnetization assembly and irradiation cover of the present utility model;

[0021] Figure 6 is a schematic structural view of the magnetization assembly of the present utility model;

[0022] Figure 7 is a schematic structural view of the irradiation cover of the present utility model. Specific embodiments

[0023] In order to make the objectives, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0024] In order to illustrate the technical solutions described in the present utility model, the following will be illustrated by specific embodiments.

[0025] Embodiment 1

[0026] Such as Figures 1 to 7As shown in the figure, the nail plate production device of this embodiment includes a support 1, a ring conveyor mechanism 2, a product input mechanism 3, a product output mechanism 4, a magnetization and shaping mechanism 5, a tunnel furnace 6, and a gripping manipulator 7. The ring conveyor mechanism 2 is installed on the top of the support 1. The product input mechanism 3 and the product output mechanism 4 are installed at the left end of the support 1 and are located on the left side of the ring conveyor mechanism 2. The magnetization and shaping mechanism 5 is installed on the support 1 and is located above the front end of the ring conveyor mechanism 2. The tunnel furnace 6 is installed on the support 1 and is located above the rear end of the ring conveyor mechanism 2. The tunnel furnace 6 is provided with irradiation lamps. The gripping manipulator 7 is installed on the support 1 and is located between the product input mechanism 3, the product output mechanism 4, and the left end of the ring conveyor mechanism 2. The gripping manipulator 7 moves the fixture loaded with the nail plate group to be processed from the product input mechanism 3 to the front end of the ring conveyor mechanism 2 and moves the fixture loaded with the processed nail plate group from the right end of the ring conveyor mechanism 2 to the product output mechanism 4. Among them, the product input mechanism 3 and the product output mechanism 4 adopt a common belt structure, which is mainly used for the input and output of products. The gripping manipulator 7 is a common mechanism for gripping fixtures. During operation, the fixture loaded with the nail strip is conveyed to the output end of the product input mechanism 3. The gripping manipulator 7 grabs the fixture and places it on the ring conveyor mechanism 2. The ring conveyor mechanism 2 conveys the fixture to the lower part of the magnetization and shaping mechanism 5. The working end of the magnetization and shaping mechanism 5 moves down to magnetize and shape the nail plate on the fixture, so that the surface of the nail plate has a preliminary pattern. The magnetization and shaping mechanism 5 resets and waits for the next fixture to perform the process. The ring conveyor mechanism 2 conveys the fixture into the tunnel furnace again. The irradiation lamps in the tunnel furnace 6 irradiate the nail plate to make the nail plate form again. The ring conveyor mechanism 2 moves the fixture forward again. The gripping manipulator 7 grabs the fixture and places it on the product output mechanism 4. The product output mechanism 4 takes away the fixture, thus completing the production process of the product. The nail plate production device of this embodiment can realize the rapid automated production of nail plates, effectively improving the production efficiency. At the same time, the magnetization and shaping mechanism is arranged above the ring conveyor mechanism, avoiding the repulsion of the nail plate flying out after magnetization, enabling the production to be completed smoothly and ensuring safety.

[0027] In this embodiment, the annular conveying mechanism 2 includes an annular slide rail 21, a slider 22, a bracket 23, two groups of moving wheels 24, a second wheel belt 25 and a second motor (not marked). The annular slide rail 21 is installed on the top of the support 1, the slider 22 is slidably set on the slide rail 21, the bracket 23 is installed on the slider 22, two groups of the moving wheels 24 are rotatably installed on the support 1 and are located at both ends of the inner side of the annular slide rail 21, the second wheel belt 25 is sleeved on the two groups of the moving wheels 24 and connected to the slider 22, the second motor is installed on the support 1, and its output shaft is transmission-connected with the moving wheel 24. The second motor is used to drive the moving wheel 24 to rotate, so that the moving wheel 24 drives the wheel belt 25 to move, and drives the slider 22 to slide on the annular slide rail 21, and the bracket 23 on the slider 22 moves the fixture clamped with the nail strip from the current station to the next station, thereby forming an orderly transportation of the fixture in the product production process and improving the transportation efficiency.

[0028] In this embodiment, the magnetization shaping mechanism 5 includes a bracket 51, a support plate 52, a magnetization component 53, a driving component 54, an irradiation cover 55, an LED light group 56 and a vertical moving mechanism 57. The bracket 51 is installed on the support 1 and is located above the annular conveying mechanism 2. The support plate 52 is installed on the bracket 51. The magnetization component 53 is rotatably installed at the bottom of the support plate 52, and a accommodating cavity 531 is provided in the middle thereof. The irradiation cover 55 is fixed to the bottom of the support plate 52 and is located in the accommodating cavity 531. The LED light group 56 is installed on the inner top of the irradiation cover 55. The driving component 54 is installed on the support plate 52, and its driving end is connected to the magnetization component 53 and drives the magnetization component 53 to rotate at the bottom of the support plate 52. The support plate 52 is vertically slidably arranged on the bracket 51. The moving mechanism 57 is installed on the bracket 51, and its moving end is connected to the support plate 52 and drives the support plate 52 to move vertically on the bracket 51. During operation, the fixture equipped with the nail piece strip drives the bottom of the irradiation cover 55, and the vertical moving mechanism 57 drives the support plate 52 to move downward, so that the irradiation cover 55 covers the fixture, and the nail piece group is located on the top of the fixture. The nail piece is coated with a gel layer with magnetic powder. The driving component 54 drives the magnetization component 53 to rotate, generating a variable magnetic field to magnetize the magnetic powder and form a preliminary orientation. The LED light group 56 emits a light source and heat energy of a corresponding wavelength to quickly dry the gel on the nail piece, thereby fixing the pattern and shape of the nail piece. The nail piece magnetization shaping device uses the magnetization component and the LED light group to quickly magnetize and shape the gel of the nail piece, making the surface of the nail piece smooth and beautiful, and effectively improving the production efficiency of the nail piece; at the same time, because the fixture is fixed in the magnetization shaping process, the whole process is completed in the irradiation cover, which avoids the nail piece from flying out due to repulsion after magnetization, so that the production can be completed smoothly and safety is guaranteed.

[0029] In this embodiment, the magnetization assembly 53 includes a fixing plate 532, four magnet mounting blocks 533 and four magnets 534. The fixing plate 532 is rotatably mounted at the bottom of the support plate 52. The four magnet mounting blocks 533 are circumferentially mounted at the bottom of the fixing plate 532. The magnets 534 are mounted on the inner sides of the magnet mounting blocks 533. An accommodation cavity 531 is formed between the four magnet mounting blocks 533. By arranging the four magnets 534 circumferentially, it is convenient to generate a changing magnetic field during rotation to magnetize and orient the magnetic powder on the nail pieces. A protective cover is provided on the outer side of the magnet mounting blocks 533 at the bottom of the fixing plate 532 to prevent magnetic field interference.

[0030] In this embodiment, the magnetization and shaping mechanism 5 further includes a rotating cylinder 58 and a fixed shaft 59. The rotating cylinder 58 is rotatably mounted at the bottom of the support plate 52. The fixed shaft 59 is coaxially mounted inside the rotating cylinder 58, and its top end is fixed to the support plate 52 through a connecting block. The magnetization assembly 53 is fixed to the rotating cylinder 58. The irradiation cover 55 is mounted at the bottom end of the fixed shaft 59. By using the coaxial design of the rotating cylinder 58 and the fixed shaft 59, when the driving assembly 54 drives the magnetization assembly 53 to rotate, the irradiation cover 55 remains stationary.

[0031] In this embodiment, the driving assembly 54 includes a first motor 541, a driving wheel 542, a driven wheel 543 and a first belt 544. The driven wheel 543 is fixedly sleeved on the rotating cylinder 58. The first motor 541 is mounted on the support plate 52, and its output shaft is located at the bottom of the support plate 52. The driving wheel 542 is mounted on the output shaft of the first motor 541. The first belt 544 is sleeved between the driving wheel 542 and the driven wheel 543. When the first motor 541 rotates, it drives the driving wheel 542 to rotate. The driving wheel drives the driven wheel 543 to rotate through the first belt 544, so that the rotating cylinder 58 rotates on the support plate 52, and the magnetization assembly 53 rotates. The driving assembly 54 can also adopt other structures as long as it can drive the rotating cylinder to rotate on the support plate.

[0032] In this embodiment, the bracket 51 includes four guide posts 511 and a top plate 512. The four guide posts 511 are installed at the bottoms of the four corners of the top plate 512, and their bottom ends are fixed on the support 1 and located on both sides of the front end of the annular conveying mechanism 2. The four corners of the support plate 52 are slidably sleeved on the four guide posts 511. The moving mechanism 57 is installed on the top plate 512 and slides on the four guide posts 511 through the four corners of the support plate 52, playing a good guiding role. The vertical moving mechanism 57 is a telescopic cylinder. The telescopic cylinder is installed at the bottom of the top plate 512, and its telescopic end is vertically downward and connected to the support plate 52, using the telescopic cylinder to drive the support plate 52 to move up and down. The vertical moving mechanism 57 can also adopt other structures as long as it can drive the support plate 52 to move up and down along the guide posts 511. The top of the irradiation cover 55 is provided with ventilation holes to facilitate the heat dissipation of the LED lamp group.

[0033] In this embodiment, the nail plate production device further includes a fixed magnetization mechanism 8. The fixed magnetization mechanism 8 is installed on the support 1 and located above the front end of the annular conveying mechanism 2. The fixed magnetization mechanism 8 is arranged between the magnetization shaping mechanism 5 and the tunnel furnace 6. The fixed magnetization mechanism 8 is used to perform secondary magnetization on the nail plate strips on the fixture or directly magnetize and shape the nail plate strips that have not been processed by the magnetization shaping mechanism to form a simple pattern. The fixed magnetization mechanism 8 mainly includes a fixing plate installed on the support 1, a magnet and an irradiation lamp installed at the bottom of the fixing plate. The magnet is located above the front end of the annular conveying, and the magnet is used to magnetize the magnetic powder of the nail plate strips and then the irradiation lamp is used to bake and shape the gel.

[0034] The above are only the preferred embodiments of the present invention and are not used to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A nail plate production device, characterized in that: It includes a support, a ring conveyor mechanism, a product input mechanism, a product output mechanism, a magnetization and shaping mechanism, a tunnel furnace, and a gripping manipulator. The ring conveyor mechanism is installed on the top of the support. The product input mechanism and the product output mechanism are installed at the left end of the support and on the left side of the ring conveyor mechanism. The magnetization and shaping mechanism is installed on the support and above the front end of the ring conveyor mechanism. The tunnel furnace is installed on the support and above the rear end of the ring conveyor mechanism. An irradiation lamp is provided in the tunnel furnace. The gripping manipulator is installed on the support and between the left ends of the product input mechanism, the product output mechanism, and the ring conveyor mechanism. The gripping manipulator moves the fixture loaded with the unprocessed nail plate group from the product input mechanism to the front end of the ring conveyor mechanism and moves the fixture loaded with the processed nail plate group from the right end of the ring conveyor mechanism to the product output mechanism.

2. The nail plate production device according to claim 1, characterized in that: The magnetization and shaping mechanism includes a bracket, a support plate, a magnetization assembly, a drive assembly, an irradiation cover, an LED lamp group, and a vertical movement mechanism. The bracket is installed on the support and above the ring conveyor mechanism. The support plate is vertically slidably installed on the bracket. The magnetization assembly is rotatably installed at the bottom of the support plate, and a receiving cavity is provided in the middle thereof. The irradiation cover is fixed at the bottom of the support plate and located in the receiving cavity. The LED lamp group is installed on the inner top of the irradiation cover. The drive assembly is installed on the support plate, and its drive end is connected to the magnetization assembly and drives the magnetization assembly to rotate at the bottom of the support plate. The movement mechanism is installed on the bracket, and its moving end is connected to the support plate and drives the support plate to move vertically on the bracket.

3. The nail plate production device according to claim 2, characterized in that: The magnetization assembly includes a fixing plate, four magnet mounting blocks, and four magnets. The fixing plate is rotatably installed at the bottom of the support plate. The four magnet mounting blocks are circumferentially installed at the bottom of the fixing plate. The magnets are installed on the inner sides of the magnet mounting blocks. The receiving cavity is formed between the four magnet mounting blocks.

4. The nail plate production device according to claim 2, wherein: The magnetization and shaping mechanism further includes a rotating cylinder and a fixed shaft. The rotating cylinder is rotatably installed at the bottom of the support plate. The fixed shaft is coaxially installed in the rotating cylinder, and its top end is fixed to the support plate through a connecting block. The magnetization assembly is fixed on the rotating cylinder. The irradiation cover is installed at the bottom end of the fixed shaft.

5. The nail plate production device according to claim 4, wherein: The drive assembly includes a first motor, a driving wheel, a driven wheel, and a first belt. The driven wheel is fixedly sleeved on the rotating cylinder. The first motor is installed on the support plate, and its output shaft is located at the bottom of the support plate. The driving wheel is installed on the output shaft of the first motor. The first belt is sleeved between the driving wheel and the driven wheel.

6. The nail plate production device according to claim 2, characterized in that: The bracket includes four guide columns and a top plate. The four guide columns are installed at the bottoms of the four corners of the top plate, and their bottom ends are fixed to the support and on both sides of the front end of the ring conveyor mechanism. The four corners of the support plate are slidably sleeved on the four guide columns. The movement mechanism is installed on the top plate.

7. The nail plate production device according to claim 6, characterized in that: The vertical movement mechanism is a telescopic cylinder, which is installed at the bottom of the top plate, and its telescopic end is vertically downward and connected to the support plate.

8. The nail plate production device according to any one of claims 1 to 7, characterized in that: The nail plate production device further includes a fixed magnetization mechanism, which is installed on the support and above the front end of the annular conveying mechanism, and the fixed magnetization mechanism is arranged between the magnetization shaping mechanism and the tunnel furnace.

9. The nail plate production device according to any one of claims 1 to 7, characterized in that: The annular conveying mechanism includes an annular slide rail, a slider, a bracket, two sets of moving wheels, a second belt and a second motor. The annular slide rail is installed on the top of the support, the slider is slidably arranged on the slide rail, the bracket is installed on the slider, two sets of the moving wheels are rotatably installed on the support and at both ends inside the annular slide rail, the second belt is sleeved on the two sets of moving wheels and connected to the slider, and the second motor is installed on the support, and its output shaft is in transmission connection with the moving wheel.

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