Condensate water discharging device for boiler
Through the improved condensate drainage device, the water flow is controlled by solenoid valves and the convenient filter cartridge disassembly design, the problems of impurity pollution and bacterial breeding in the prior art are solved, and efficient purification and reuse of condensate is achieved.
Patent Information
- Application Number
- CN202422315315.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-23
AI Technical Summary
When the existing boiler condensate drainage device cleans the filter cage, impurities can easily flow out of the outlet pipe and polluted purified water, and the scraper can easily breed bacteria, affecting the reuse of condensate.
A condensate drainage device including a purification tank, a water inlet mechanism, a water outlet mechanism, a filter cartridge, a positioning mechanism, a moving mechanism, a transmission mechanism, a pressing mechanism, a limiting mechanism, a sealing cover and an auxiliary mechanism is designed. The water flow is controlled through a solenoid valve to ensure that the filter cartridge is removed after the water in the purification tank is emptied, to avoid impurities contamination, and to replace or clean the filter cartridge easily.
It realizes that purified water is not polluted when replacing or cleaning the filter cartridge, avoiding bacterial growth, ensuring the clean utilization of condensate, and improving the reuse efficiency of water resources.
Smart Images

Figure CN223127405U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of boilers, in particular to a condensate discharge device for boilers. Background Art
[0002] During the operation of a gas boiler, when the flue gas is at the tail of the chimney, due to the temperature drop, the water vapor inside the flue gas will condense into condensate. These condensates need to be discharged in time by a discharge device. Otherwise, they will flow into the boiler along the chimney, thus affecting the normal operation of the boiler. And after filtering and treating these condensates, they can be reused to reduce waste.
[0003] A condensate discharge device for boilers described in the published patent No. CN217520068U includes a discharge assembly and a boiler. The discharge assembly includes a purification tank. A filter cage is arranged in the middle of the purification tank. A water inlet pipe and a water outlet pipe are respectively fixedly installed on the surface of the purification tank. The water inlet pipe extends into the filter cage and is communicated with the filter cage. The water outlet pipe is communicated with the water inlet pipe of the boiler. A chimney is arranged on the surface of the boiler. A U-shaped pipe is fixedly installed in the middle of the chimney. The U-shaped pipe is communicated with the water inlet pipe through a water guide pipe. A cleaning assembly is arranged inside the filter cage. In this discharge device, by setting the discharge assembly, when condensate is generated in the chimney, the condensate will enter the water inlet pipe and then enter the filter cage inside the purification tank. At this time, the impurities inside the condensate will be intercepted inside the filter cage, and the clean condensate will flow out from the water outlet pipe and then enter the boiler from the water inlet of the boiler. In this way, the full utilization of condensate can be realized, and water resources can be greatly saved. However, there are still defects in the prior art:
[0004] 1. When cleaning the filter cage in the prior art, the electric valve will be opened, and the impurities inside the filter cage will flow out along the filter cage. However, at this time, the water outlet pipe is not closed, so the water containing impurities during cleaning will also flow out from the water outlet pipe, polluting the water discharged from the water outlet pipe.
[0005] 2. In the prior art, the driving motor drives the transmission shaft to rotate, and the transmission shaft drives the scraper to scrape inside the filter cage, so as to scrape off the impurities on the inner wall of the filter cage. However, the scraper is arranged inside the filter cage and will also be polluted. If it is not thoroughly cleaned for a long time, bacteria are likely to breed, polluting the discharged condensate. Summary of the Utility Model
[0006] The technical problem to be solved by the utility model is to overcome the above defects and provide a condensate discharge device for boilers.
[0007] To solve the above technical problem, the technical solution provided by the utility model is: A condensate discharge device for boilers, comprising:
[0008] A purification tank, with a water inlet pipe inserted into the upper end on one side of the purification tank;
[0009] An inlet mechanism, the inlet mechanism is arranged on the inlet pipe, the inlet mechanism includes a condensate pipe fixedly inserted at one end of the inlet pipe, and a first solenoid valve is arranged at one end of the condensate pipe close to the inlet pipe;
[0010] An outlet mechanism, the outlet mechanism is arranged at the lower end of the purification tank, the outlet mechanism includes an outlet pipe inserted in the middle of the lower end of the purification tank, and a second solenoid valve is arranged in the middle of the outlet pipe;
[0011] A filter cartridge, the filter cartridge is arranged in the middle of the purification tank;
[0012] A positioning mechanism, the positioning mechanism is arranged on the filter cartridge, the positioning mechanism includes mounting rings fixedly sleeved on the upper and lower ends of the outer side of the filter cartridge, limiting columns are inserted in the middle of both sides of the lower mounting ring, and limiting grooves for cooperating with the limiting columns are opened in the middle of both sides of the lower mounting ring;
[0013] A moving mechanism, the moving mechanism is arranged on the limiting column, the moving mechanism includes a ring seat fixedly connected to the lower end inside the purification tank, movable grooves are opened at both ends of the ring seat, a movable block is slidably connected in the middle of the movable groove, a first spring is fixedly connected between one side of the movable block and one side inside the movable groove, and one end of the movable block far from the first spring is fixedly connected to the limiting column;
[0014] A transmission mechanism, the transmission mechanism is arranged on the movable block;
[0015] A pressing mechanism, the pressing mechanism is arranged on the transmission mechanism;
[0016] A limiting mechanism, the limiting mechanism is arranged at the upper end inside the purification tank, the limiting mechanism includes clamping grooves fixedly connected to the upper front and rear sides inside the purification tank, clamping plates are fixedly connected to the middle of the front and rear ends of the upper mounting ring, and the clamping plates are inserted into the clamping grooves;
[0017] A sealing cover, the sealing cover is arranged at the upper end of the purification tank;
[0018] An auxiliary mechanism, the auxiliary mechanism is arranged on the filter cartridge.
[0019] As an improvement, the transmission mechanism includes:
[0020] Mounting seats, two mounting seats are fixedly connected to both sides of the upper end of the ring seat;
[0021] A movable column, the movable column is inserted into the middle of the movable block;
[0022] An inclined groove, the inclined groove is opened in the middle of the movable block for cooperating with the movable column;
[0023] A connecting column, which is fixedly connected to the upper end of the movable column, and the connecting column penetrates through the ring seat and is inserted into the lower end inside the mounting seat.
[0024] As an improvement, the pressing mechanism includes:
[0025] A pressure rod, which is inserted into the inside of the mounting seat;
[0026] Sliding plates, two of the sliding plates are fixedly connected to the upper and lower ends of the pressure rod, the sliding plates are slidably connected to the upper and lower ends of the mounting seat, and the lower sliding plate is fixedly connected to the upper end of the connecting column;
[0027] A limiting plate, which is fixedly connected to the upper end inside the mounting seat;
[0028] A second spring, the upper and lower ends of which are respectively fixedly connected to the sliding plate and the limiting plate, and the second spring is sleeved on the pressure rod.
[0029] As an improvement, the auxiliary mechanism includes:
[0030] A handle, which is fixedly connected to the end of the filter cartridge;
[0031] A sealing rubber ring, which is fixedly connected to the upper end inside the sealing cover;
[0032] A rotating handle, which is fixedly connected to the middle of the upper end of the sealing cover.
[0033] The advantages of the present utility model compared with the prior art are as follows: 1. When replacing the filter cartridge in the present utility model, the first solenoid valve and the second solenoid valve are closed, and the water inside the purification tank is emptied, so that no impurities will be discharged when replacing and moving the filter cartridge, which will not pollute the water inside the purification tank, and will not discharge the water containing impurities from the water outlet pipe.
[0034] 2. The filter cartridge in the present utility model can be directly disassembled. When it is necessary to clean or replace the filter cartridge, first close the first solenoid valve to stop the water inlet, wait for the water inside the purification tank to be emptied, and then close the second solenoid valve, which will not pollute the water inside the purification tank. Press the pressure rods at both ends to drive the movable blocks at both ends to move away from each other, drive the limiting columns at both ends to move away from each other and move out of the lower mounting ring, thereby releasing the limit on the lower end of the filter cartridge. Then hold the handle and rotate the filter cartridge to rotate the clamping plates at the front and rear ends out of the clamping grooves, so as to release the limit on the upper end of the filter cartridge. At this time, the filter cartridge can be taken out upward for cleaning or replacing with a new filter cartridge, which will not cause the filter cartridge to breed bacteria due to incomplete cleaning after long-term use. The installation and disassembly of the filter cartridge are convenient, which is convenient for cleaning and replacement. Description of the Drawings
[0035] Figure 1 It is a schematic structural diagram of a condensate discharge device for a boiler according to the present utility model.
[0036] Figure 2 It is the front view of a condensate drainage device for a boiler of the present utility model.
[0037] Figure 3 It is Figure 2 the schematic cross-sectional view at A-A in
[0038] Figure 4 It is Figure 3 the enlarged view of area A in
[0039] Figure 5 It is Figure 3 the enlarged view of area B in
[0040] Figure 6 It is the schematic diagram of the partial structure of a condensate drainage device for a boiler of the present utility model.
[0041] Figure 7 It is Figure 6 the enlarged view of area C in
[0042] Figure 8 It is Figure 6 the enlarged view of area D in
[0043] Figure 9 It is the sectional view of a condensate drainage device for a boiler of the present utility model.
[0044] Figure 10 It is Figure 9 the enlarged view of area E in
[0045] Figure 11 It is the schematic diagram of the internal structure of the purification tank of a condensate drainage device for a boiler of the present utility model.
[0046] As shown in the figure: 1. Purification tank; 2. Water inlet pipe; 3. Water inlet mechanism; 31. Condensate pipe; 32. Solenoid valve 1; 4. Water outlet mechanism; 41. Water outlet pipe; 42. Solenoid valve 2; 5. Filter cartridge; 6. Positioning mechanism; 61. Mounting ring; 62. Limiting post; 63. Limiting groove; 7. Moving mechanism; 71. Ring seat; 72. Activity groove; 73. Movable block; 74. Spring 1; 8. Transmission mechanism; 81. Mounting seat; 82. Activity column; 83. Inclined groove; 84. Connecting column; 9. Pressing mechanism; 91. Pressing rod; 92. Slide plate; 93. Limiting plate; 94. Spring 2; 10. Limiting mechanism; 101. Card slot; 102. Card plate; 11. Sealing cover; 12. Auxiliary mechanism; 121. Handle; 122. Sealing rubber ring; 123. Rotating handle. Specific embodiments
[0047] The following further elaborates on the present utility model with reference to the accompanying drawings.
[0048] A condensate discharge device for a boiler, comprising a purification tank 1. A sealing cover 11 is threadedly connected to the upper end of the purification tank 1. A water inlet pipe 2 is inserted into the upper side of the purification tank 1. A water inlet mechanism 3 is arranged on the water inlet pipe 2. The water inlet mechanism 3 includes a condensate water pipe 31 fixedly inserted at one end of the water inlet pipe 2. A solenoid valve 32 is arranged at one end of the condensate water pipe 31 close to the water inlet pipe 2. A water outlet mechanism 4 is arranged at the lower end of the purification tank 1. The water outlet mechanism 4 includes a water outlet pipe 41 inserted into the middle of the lower end of the purification tank 1. A solenoid valve 42 is arranged in the middle of the water outlet pipe 41. A filter cartridge 5 is arranged in the middle of the purification tank 1. The condensate water generated by the cooling of the boiler flue gas flows into the purification tank 1 through the condensate water pipe 31, and is discharged from the water outlet pipe 41 after being filtered by the filter cartridge 5.
[0049] A positioning mechanism 6 is arranged on the filter cartridge 5. The positioning mechanism 6 includes mounting rings 61 fixedly sleeved on the upper and lower ends of the outer side of the filter cartridge 5. Limit posts 62 are inserted into the middle of both sides of the lower mounting ring 61. Limit slots 63 for cooperating with the limit posts 62 are opened in the middle of both sides of the lower mounting ring 61. When the limit posts 62 are inserted into the limit slots 63, the lower end of the filter cartridge 5 can be fixed in position.
[0050] A moving mechanism 7 is arranged on the limit posts 62. The moving mechanism 7 includes a ring seat 71 fixedly connected to the lower end inside the purification tank 1. Moving slots 72 are opened at both ends of the ring seat 71. A moving block 73 is slidably connected in the middle of the moving slots 72. A first spring 74 is fixedly connected between one side of the moving block 73 and one side inside the moving slots 72. The end of the moving block 73 away from the first spring 74 is fixedly connected to the limit post 62.
[0051] A transmission mechanism 8 is arranged on the moving block 73. The transmission mechanism 8 includes a mounting seat 81, a movable column 82, an inclined slot 83, and a connecting column 84. Two mounting seats 81 are fixedly connected to both sides of the upper end of the ring seat 71. The movable column 82 is inserted into the middle of the moving block 73. The inclined slot 83 is opened in the middle of the moving block 73 for cooperating with the movable column 82. The connecting column 84 is fixedly connected to the upper end of the movable column 82. The connecting column 84 passes through the ring seat 71 and is inserted into the lower end inside the mounting seat 81.
[0052] A pressing mechanism 9 is arranged on the transmission mechanism 8. The pressing mechanism 9 includes a pressing rod 91, a sliding plate 92, a limiting plate 93, and a second spring 94. The pressing rod 91 is inserted into the mounting seat 81. Two sliding plates 92 are fixedly connected to the upper and lower ends of the pressing rod 91. The sliding plates 92 are slidably connected to the upper and lower ends of the mounting seat 81. The lower sliding plate 92 is fixedly connected to the upper end of the connecting column 84. The limiting plate 93 is fixedly connected to the upper end inside the mounting seat 81. The upper and lower ends of the second spring 94 are respectively fixedly connected to the sliding plate 92 and the limiting plate 93. The second spring 94 is sleeved on the pressing rod 91.
[0053] Press down the pressing rod 91, the upper end slide plate 92 squeezes the second spring 94, the pressing rod 91 drives the connecting column 84 to move downward to press the movable column 82, and the movable column 82 slides downward in the inclined groove 83 under force, so as to drive the movable blocks 73 at both ends to move away from each other, and drive the limit posts 62 at both ends to move away from each other and move out of the lower mounting ring 61, so as to release the limit on the lower end of the filter cartridge 5 and facilitate the disassembly of the filter cartridge 5.
[0054] The limiting mechanism 10 is arranged at the upper end inside the purification tank 1. The limiting mechanism 10 includes a clamping groove 101 fixedly connected to the upper ends of the front and rear sides inside the purification tank 1. A clamping plate 102 is fixedly connected to the middle of the front and rear ends of the upper mounting ring 61. The clamping plate 102 is inserted into the clamping groove 101. Rotating the clamping plate 102 and inserting it into the clamping groove 101 can limit the upper end of the filter cartridge 5.
[0055] The auxiliary mechanism 12 is arranged on the filter cartridge 5. The auxiliary mechanism 12 includes a handle 121, a sealing rubber ring 122, and a rotating handle 123. The handle 121 is fixedly connected to the end of the filter cartridge 5. The handle 121 facilitates the movement, installation and disassembly of the filter cartridge 5. The sealing rubber ring 122 is fixedly connected to the upper end inside the sealing cover 11. The cross-shaped rotating handle 123 is fixedly connected to the middle of the upper end of the sealing cover 11. Rotating the rotating handle 123 can open the sealing cover 11.
[0056] When the present utility model is specifically implemented, as Figure 1-11 shown, the first solenoid valve 32 and the second solenoid valve 42 are in an open state. The condensed water generated by the cooling of the boiler flue gas flows through the condensate pipe 31 into the purification tank 1, and is discharged from the water outlet pipe 41 after being filtered by the filter cartridge 5.
[0057] When it is necessary to clean or replace the filter cartridge 5, first close the solenoid valve 1 32 to stop the water inlet, wait for the water inside the purification tank 1 to be emptied, then close the solenoid valve 2 42, rotate the rotating handle 123 to open the sealing cover 11, and then press the pressure rods 91 at both ends. The upper slide plate 92 squeezes the spring 2 94, and the pressure rod 91 drives the connecting column 84 to move downward to press the movable column 82. The movable column 82 slides downward in the inclined groove 83 under force, so as to drive the movable blocks 73 at both ends to move away from each other, and drive the limit columns 62 at both ends to move away from each other and move out of the lower mounting ring 61, thereby releasing the limit on the lower end of the filter cartridge 5. Then hold the handle 121 and rotate the filter cartridge 5 to rotate the clamping plates 102 at the front and rear ends out of the clamping grooves 101, so as to release the limit on the upper end of the filter cartridge 5. At this time, the filter cartridge 5 can be taken out upward for cleaning or replacing with a new filter cartridge 5. The installation and disassembly of the filter cartridge 5 are convenient, which is convenient for cleaning and replacement. Moreover, the solenoid valve 1 32 and the solenoid valve 2 42 are closed, and the water inside the purification tank 1 is emptied, so that no impurities will be discharged when replacing the movable filter cartridge 5 to contaminate the water inside the purification tank 1, and the water containing impurities will not be discharged from the water outlet pipe 41.
[0058] The electrical components appearing in this article are all electrically connected to the external main controller and the 220V mains. The main controller can be a conventional known device such as a computer for control. The detailed descriptions of known functions and known components are omitted in the specific implementation manners of the present disclosure. To ensure the compatibility of the device, the operation means adopted are consistent with the parameters of market instruments.
[0059] The above describes the present utility model and its implementation manners. This description is not restrictive. What is shown in the drawings is only one of the implementation manners of the present utility model, and the actual structure is not limited thereto. All in all, if those of ordinary skill in the art are inspired by it and without departing from the creative purpose of the present utility model, without creative design, they create structural ways and embodiments similar to the technical solution, which should all fall within the protection scope of the present utility model.
Claims
1. A condensate discharge device for a boiler, characterized in that, Including: A purification tank (1), with a water inlet pipe (2) inserted at the upper end on one side of the purification tank (1); A water inlet mechanism (3), the water inlet mechanism (3) is arranged on the water inlet pipe (2), the water inlet mechanism (3) includes a condensation water pipe (31) fixedly inserted at one end of the water inlet pipe (2), and a solenoid valve one (32) is arranged at one end of the condensation water pipe (31) close to the water inlet pipe (2); A water outlet mechanism (4), the water outlet mechanism (4) is arranged at the lower end of the purification tank (1), the water outlet mechanism (4) includes a water outlet pipe (41) inserted in the middle of the lower end of the purification tank (1), and a solenoid valve two (42) is arranged in the middle of the water outlet pipe (41); A filter cartridge (5), the filter cartridge (5) is arranged in the middle of the purification tank (1); A positioning mechanism (6), the positioning mechanism (6) is arranged on the filter cartridge (5), the positioning mechanism (6) includes mounting rings (61) fixedly sleeved on the upper and lower ends of the outer side of the filter cartridge (5), a limiting column (62) is inserted in the middle of both sides of the lower mounting ring (61), and a limiting groove (63) for cooperating with the limiting column (62) is opened in the middle of both sides of the lower mounting ring (61); A moving mechanism (7), the moving mechanism (7) is arranged on the limiting column (62), the moving mechanism (7) includes a ring seat (71) fixedly connected to the lower end inside the purification tank (1), movable grooves (72) are opened at both ends of the ring seat (71), a movable block (73) is slidably connected in the middle of the movable groove (72), a first spring (74) is fixedly connected between one side of the movable block (73) and one side inside the movable groove (72), and one end of the movable block (73) away from the first spring (74) is fixedly connected to the limiting column (62); A transmission mechanism (8), the transmission mechanism (8) is arranged on the movable block (73); A pressing mechanism (9), the pressing mechanism (9) is arranged on the transmission mechanism (8); A limiting mechanism (10), the limiting mechanism (10) is arranged at the upper end inside the purification tank (1), the limiting mechanism (10) includes clamping grooves (101) fixedly connected to the upper ends of the front and rear sides inside the purification tank (1), clamping plates (102) are fixedly connected to the middle of the front and rear ends of the upper mounting ring (61), and the clamping plates (102) are inserted inside the clamping grooves (101); A sealing cover (11), the sealing cover (11) is arranged at the upper end of the purification tank (1); An auxiliary mechanism (12), the auxiliary mechanism (12) is arranged on the filter cartridge (5).
2. The condensate water discharge device for a boiler according to claim 1, wherein: The transmission mechanism (8) includes: Mounting seats (81), two mounting seats (81) are fixedly connected to both sides of the upper end of the ring seat (71); A movable column (82), the movable column (82) is inserted in the middle of the movable block (73); An inclined groove (83), the inclined groove (83) is opened in the middle of the movable block (73) for cooperating with the movable column (82); A connecting column (84), the connecting column (84) is fixedly connected to the upper end of the movable column (82), and the connecting column (84) penetrates through the ring seat (71) and is inserted into the lower end inside the mounting seat (81).
3. The condensate discharge device for a boiler according to claim 2, characterized in that: The pressing mechanism (9) includes: The compression rod (91) is inserted into the interior of the mounting seat (81); The sliding plates (92), two of the sliding plates (92) are fixedly connected to the upper and lower ends of the compression rod (91), the sliding plates (92) are slidably connected to the upper and lower ends of the mounting seat (81), and the lower sliding plate (92) is fixedly connected to the upper end of the connecting column (84); The limiting plate (93) is fixedly connected to the upper end inside the mounting seat (81); The second spring (94), the upper and lower ends of the second spring (94) are respectively fixedly connected to the sliding plate (92) and the limiting plate (93), and the second spring (94) is sleeved on the compression rod (91).
4. A condensate discharge device for a boiler according to claim 1, characterized in that: The auxiliary mechanism (12) includes: The handle (121) is fixedly connected to the end of the filter cartridge (5); The sealing rubber ring (122) is fixedly connected to the upper end inside the sealing cover (11); The rotating handle (123) is fixedly connected to the middle of the upper end of the sealing cover (11).
Citation Information
Patent Citations
Condensate water discharging device for boiler
CN217520068U
Cited By
Condensate water discharging device for boiler
CN224573332U