Dry bulk cargo wharf dust eagle eye identification and spraying equipment

By using dust sensors and high-definition cameras on dry bulk terminals to monitor dust concentration, combined with electric-driven water pumps and axial flow fans, efficient and environmentally friendly spray dust reduction is achieved, solving the problems of water resource waste and environmental pollution caused by fog cannon vehicles.

CN223127594UActive Publication Date: 2025-07-22SHANDONG RONGXIN COAL CHEM CO LTD
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Patent Information

Application Number
CN202422208931.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-07-22
Estimated Expiration
2034-09-10

AI Technical Summary

Technical Problem

The spraying equipment at existing dry bulk terminals has problems of water resources and environmental pollution, especially the waste of water resources and diesel exhaust pollution caused by diesel-driven fog cannon vehicles.

Method used

Dust sensors and high-definition cameras are used to monitor dust concentration. The electric-driven water pump and axial flow fan are combined with the spray device to adjust the jet height and position according to the dust height and position, so as to achieve dust reduction in mist spraying and avoid waste of water resources caused by fixed-point spraying.

Benefits of technology

It realizes environmentally friendly and effective dust reduction treatment, avoids waste of water resources, improves the efficiency and effect of spray dust reduction, and reduces environmental pollution.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223127594U_ABST
Patent Text Reader

Abstract

The utility model provides a dry bulk cargo wharf dust eagle-eye identification and spraying device, and relates to the technical field of dry bulk cargo wharf dust eagle-eye identification and spraying devices, the dry bulk cargo wharf dust eagle-eye identification and spraying device comprises a support, the outer surface of the support is provided with a dust sensor, and when the support is installed on a dry bulk cargo wharf for use, the dry bulk cargo wharf dust eagle-eye identification and spraying device is installed on the dry bulk cargo wharf. When a high-definition camera, a high-definition ball machine and a dust sensor shoot and monitor that dust in the air reaches a certain concentration, remote control equipment can start a water pump to pump an external water source into a spraying barrel, and then the water is sprayed out of a spraying pipe in a mist shape in cooperation with an axial flow fan, so that the dust falling effect is achieved; the water pump usually adopts electric power as a power source, so that the environment is not polluted in the use process, and the dust falling treatment is more environment-friendly and effective; meanwhile, the spraying height and the spraying position of the spraying cylinder can be adjusted according to the detected height and position of the dust, the spraying dust falling efficiency and effect are improved, and the situation that water resources are wasted due to fixed-point spraying is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust eagle-eye recognition and spraying equipment for dry bulk terminals, in particular to dust eagle-eye recognition and spraying equipment for dry bulk terminals. Background Technique

[0002] The spraying equipment is installed at a designated position on the dry bulk terminal and is used to reduce the dust in the air.

[0003] In reality, for the stacking operation of the enclosed coal shed at the dry bulk terminal, it is extremely easy to cause dust problems. Usually, multiple fog cannon vehicles are purchased for dust removal. However, limited by the fixed-point spraying of the fog cannon vehicles and the diesel drive of the fog cannon vehicles, it is easy to cause waste of water resources and diesel exhaust pollution. Content of the Utility Model

[0004] The purpose of the utility model is to solve the defects existing in the prior art and propose a dust eagle-eye recognition and spraying equipment for dry bulk terminals.

[0005] To achieve the above purpose, the utility model adopts the following technical scheme: a dust eagle-eye recognition and spraying equipment for dry bulk terminals, including a bracket, a dust sensor is arranged on the outer surface of the bracket, several high-definition cameras are arranged on the top of the bracket, a high-definition dome camera is rotatably connected to the top of the bracket, a spraying device is arranged on the outer surface of the bracket, the spraying device includes a spray barrel, a protective device is arranged on the outer surface of the spray barrel, a water pump is fixedly connected to one side of the bottom of the bracket, a first water pipe is fixedly connected to the inlet of the water pump, a second water pipe is fixedly connected to the outlet of the water pump, one end of the second water pipe is connected to the outer surface of the spray barrel in a penetrating manner, a groove bracket is rotatably connected to the outer surface of the bracket, the inner wall of the groove bracket is rotatably connected to the outer surface of the spray barrel, several spray pipes are fixedly connected to one side of the spray barrel, and an axial flow fan is connected to one end of the spray barrel in a penetrating manner.

[0006] The effects achieved by the above components are as follows: by setting the spraying device, during the process of installing the bracket at the dry bulk terminal for use, when the high-definition cameras, high-definition dome camera and dust sensor detect and monitor that the dust in the air reaches a certain concentration, the remote control device will start the water pump to suck the external water source from the first water pipe into the second water pipe, and then start the spray barrel and the axial flow fan at the same time to spray the water transported by the second water pipe out in a mist from the spray pipes. The axial flow fan can assist the sprayed water mist to spread outwards, so as to achieve the effect of dust reduction. The water pump usually uses electricity as the power source and will not pollute the environment during use, making the dust reduction treatment more environmentally friendly and effective.

[0007] Preferably, a first motor is fixedly connected to one side of the groove bracket, and the output end of the first motor is fixedly connected to one end of the spray barrel.

[0008] The effects achieved by the above components are as follows: By setting the first motor, when the spray barrel and the spray pipe spray water mist outward for dust reduction, according to the height of the dust, the first motor can be started to adjust the spray barrel to rotate to a certain angle on the groove rack, so as to increase the spraying height and achieve a better dust reduction effect.

[0009] Preferably, a first gear is fixedly connected to the top of the groove rack, the inner wall of the first gear is rotatably connected to the outer surface of the bracket, a connecting block is fixedly connected to the outer surface of the bracket, a second motor is fixedly connected to one side of the connecting block, a second gear is fixedly connected to the output end of the second motor, and the second gear meshes with the first gear.

[0010] The effects achieved by the above components are as follows: When the spray barrel and the spray pipe spray water mist outward for dust reduction, according to the detected dust position, the second motor on the connecting block can be started to drive the second gear to rotate, so as to drive the first gear and the groove rack to rotate on the outer surface of the bracket, make the spray barrel perform circular motion centered on the bracket, adjust the position where dust reduction is required, improve the efficiency and effect of dust reduction, and avoid the waste of water resources caused by fixed-point spraying.

[0011] Preferably, the protection device includes a connecting frame, one side of the connecting frame is fixedly connected to the outer surface of the spray barrel, an electric telescopic rod is fixedly connected to one side of the connecting frame, an arc-shaped frame is fixedly connected to the output end of the electric telescopic rod, convex blocks are symmetrically fixedly connected to one side of the arc-shaped frame, a round shaft is penetrated and connected between one sides of the two convex blocks, a protection plate is fixedly connected to the outer surface of the round shaft, a third gear is fixedly connected to one end of the round shaft, a toothed plate is fixedly connected to the outer surface of the spray barrel, and one side of the toothed plate meshes with the outer surface of the third gear.

[0012] The effects achieved by the above components are as follows: By setting the protection device, when the spraying device is not in use, the electric telescopic rod on the connecting frame can be started to contract, driving the arc-shaped frame, the convex blocks and the round shaft to move towards one end. During the movement, the third gear will engage and rotate on the toothed plate, driving the round shaft and the protection plate to rotate, so that one side of the protection plate abuts against one side of a plurality of spray pipes to cover and protect them. In this way, external dust and powder are not easily introduced into the spray pipes when not in use, avoiding the situation that the spray pipes are blocked and affecting the later use. Similarly, when in use, only need to push the protection plate upwards to a certain position and then flip it to a certain angle, and it can not block the use of the spray barrel and the spray pipes.

[0013] Preferably, a dredging frame is penetrated and connected to the inner wall of the spray barrel, both ends of the dredging frame are fixedly connected to one side of the arc-shaped frame, and a plurality of dredging needles are fixedly connected to the outer surface of the dredging frame, and the dredging needles are inserted into the inner wall of the spray pipe.

[0014] The effects achieved by the above components are as follows: By setting up the dredging frame and the dredging needle, when the nozzle is blocked, only need to start the electric telescopic rod and stretch it outwards to a certain position, then drive the dredging frame and the dredging needle to slide outwards to a certain position on the inner wall of the spray barrel, so that the dredging needle is inserted into the inner wall of the nozzle to dredge it, which is convenient for later spray dust suppression treatment.

[0015] Preferably, bearings are symmetrically and fixedly connected to the outer surface of the round shaft, and the outer ring of the bearing is fixedly connected to one side of the convex block.

[0016] The effects achieved by the above components are as follows: By setting up the bearings, the rotational wear between the round shaft and the convex block can be reduced, and the service life of both can be improved.

[0017] Preferably, a reinforcing rod is fixedly connected to the output end of the electric telescopic rod, and one end of the reinforcing rod is fixedly connected to one side of the arc-shaped frame.

[0018] The effects achieved by the above components are as follows: By setting up the reinforcing rod, the connection area between the electric telescopic rod and the arc-shaped frame can be increased, making the connection part more firm and stable.

[0019] Preferably, a sealing ring block is fixedly connected to one side of the protective plate, and the sealing ring block is arranged on the side of the protective plate close to the nozzle.

[0020] The effects achieved by the above components are as follows: By setting up the sealing ring block, when the protective plate is covered at the nozzle of the nozzle for protection, the sealing ring block can seal the gap between the two, so that external dust and dirt are not easy to enter from the gap, avoiding the situation of blockage and inability to use.

[0021] Compared with the prior art, the advantages and positive effects of the present utility model are as follows:

[0022] In the present utility model, during the process of installing the bracket at the dry bulk terminal for use, when the high-definition camera, the high-definition dome camera and the dust sensor detect and monitor that the dust in the air reaches a certain concentration, the remote control device will start the water pump to pump the external water source into the spray barrel, and then cooperate with the axial flow fan to spray the water in a mist form from the nozzle, so as to achieve the effect of dust suppression. The water pump usually uses electricity as the power source and will not pollute the environment during use, making the dust suppression treatment more environmentally friendly and effective; at the same time, the height and position of the spray from the spray barrel can be adjusted according to the detected height and position of the dust, improving the efficiency and effect of spray dust suppression and avoiding the waste of water resources caused by fixed-point spraying. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0024] Figure 2 is Figure 1 a three-dimensional schematic diagram of a partial structure in

[0025] Figure 3 is a three-dimensional structure schematic diagram of the groove rack of the present utility model;

[0026] Figure 4 is a three-dimensional structure schematic diagram of the electric telescopic rod of the present utility model;

[0027] Figure 5 is Figure 4 a three-dimensional schematic diagram of a partial structure in

[0028] Legend: 1. Bracket; 2. Spraying device; 3. Protective device; 4. Dust sensor; 5. High-definition camera; 6. High-definition dome camera; 21. Water pump; 22. First water pipe; 23. Second water pipe; 24. Groove rack; 25. First gear; 26. Spray barrel; 27. Spray pipe; 28. First motor; 29. Axial flow fan; 210. Connecting block; 211. Second motor; 212. Second gear; 31. Connecting frame; 32. Electric telescopic rod; 33. Arc-shaped frame; 34. Cleaning frame; 35. Cleaning needle; 36. Convex block; 37. Round shaft; 38. Protective plate; 39. Third gear; 310. Tooth plate; 311. Bearing; 312. Reinforcing rod; 313. Sealing ring block. Detailed implementation manners

[0029] Example 1, as Figures 1-5As shown in the figure, the dust eagle-eye recognition and spraying equipment for dry bulk terminals includes a bracket 1. A dust sensor 4 is arranged on the outer surface of the bracket 1. A number of high-definition cameras 5 are arranged on the top of the bracket 1. A high-definition dome camera 6 is rotatably connected to the top of the bracket 1. A spraying device 2 is arranged on the outer surface of the bracket 1. The spraying device 2 includes a spray barrel 26. A protective device 3 is arranged on the outer surface of the spray barrel 26. One side of the bottom of the bracket 1 is fixedly connected with a water pump 21. A first water pipe 22 is fixedly connected to the inlet of the water pump 21. A second water pipe 23 is fixedly connected to the outlet of the water pump 21. One end of the second water pipe 23 is connected through the outer surface of the spray barrel 26. A groove bracket 24 is rotatably connected to the outer surface of the bracket 1. The inner wall of the groove bracket 24 is rotatably connected to the outer surface of the spray barrel 26. A number of spray pipes 27 are fixedly connected to one side of the spray barrel 26. An axial flow fan 29 is connected through one end of the spray barrel 26. During the process of installing the bracket 1 on the dry bulk terminal for use, when the high-definition cameras 5, the high-definition dome camera 6, and the dust sensor 4 detect and monitor that the dust in the air reaches a certain concentration, the remote control device will start the water pump 21 to suck the external water source from the first water pipe 22 into the second water pipe 23, and then simultaneously start the spray barrel 26 and the axial flow fan 29 to spray the water transported by the second water pipe 23 in a mist form from the spray pipes 27. The axial flow fan 29 can assist the sprayed water mist to spread outwards, so as to achieve the effect of dust reduction. The water pump 21 usually uses electricity as the power source and will not pollute the environment during use, making the dust reduction treatment more environmentally friendly and effective.

[0030] Referring to Figure 2 and Figure 3 As shown in the figure, one side of the groove bracket 24 is fixedly connected with a first motor 28. The output end of the first motor 28 is fixedly connected with one end of the spray barrel 26. By setting the first motor 28, when the spray barrel 26 and the spray pipes 27 spray water mist outwards for dust reduction, according to the height of the dust, the first motor 28 can be started to rotate the spray barrel 26 on the groove bracket 24 to a certain angle, so as to increase the spraying height and achieve a better dust reduction effect. A first gear 25 is fixedly connected to the top of the groove bracket 24. The inner wall of the first gear 25 is rotatably connected to the outer surface of the bracket 1. A connecting block 210 is fixedly connected to the outer surface of the bracket 1. A second motor 211 is fixedly connected to one side of the connecting block 210. The output end of the second motor 211 is fixedly connected with a second gear 212. The second gear 212 meshes with the first gear 25. When the spray barrel 26 and the spray pipes 27 spray water mist outwards for dust reduction, according to the detected dust position, the second motor 211 on the connecting block 210 can be started to drive the second gear 212 to rotate, so as to drive the first gear 25 and the groove bracket 24 to rotate on the outer surface of the bracket 1, making the spray barrel 26 perform a circular motion centered on the bracket 1, adjusting the position where dust reduction is required, improving the efficiency and effect of dust reduction, and avoiding the waste of water resources caused by fixed-point spraying.

[0031] Refer to Figure 4 and Figure 5 As shown, this embodiment discloses that the protection device 3 includes a connecting frame 31. One side of the connecting frame 31 is fixedly connected to the outer surface of the spray barrel 26. One side of the connecting frame 31 is fixedly connected with an electric telescopic rod 32. The output end of the electric telescopic rod 32 is fixedly connected with an arc-shaped frame 33. One side of the arc-shaped frame 33 is symmetrically and fixedly connected with bumps 36. A round shaft 37 is inserted and connected between one sides of the two bumps 36. A protection plate 38 is fixedly connected to the outer surface of the round shaft 37. One end of the round shaft 37 is fixedly connected with a third gear 39. A toothed plate 310 is fixedly connected to the outer surface of the spray barrel 26. One side of the toothed plate 310 meshes with the outer surface of the third gear 39. When the spraying device 2 is not in use, the electric telescopic rod 32 on the connecting frame 31 can be started to contract, driving the arc-shaped frame 33, the bumps 36 and the round shaft 37 to move towards one end. During the movement, the third gear 39 will engage and rotate on the toothed plate 310, driving the round shaft 37 and the protection plate 38 to rotate, so that one side of the protection plate 38 abuts against one side of a plurality of spray pipes 27 to cover and protect them. In this way, when not in use, external dust and powder are not easily introduced into the spray pipes 27, avoiding the situation that the spray pipes 27 are blocked and affecting later use. Similarly, when in use, only need to push the protection plate 38 upwards to a certain position and then flip it to a certain angle, and the use of the spray barrel 26 and the spray pipes 27 can be unobstructed.

[0032] Refer to Figure 4 and Figure 5 As shown, this embodiment discloses that a dredging frame 34 is inserted and connected to the inner wall of the spray barrel 26. Both ends of the dredging frame 34 are respectively fixedly connected to one side of the arc-shaped frame 33. A plurality of dredging needles 35 are fixedly connected to the outer surface of the dredging frame 34. The dredging needles 35 are inserted into the inner wall of the spray pipe 27. By setting the dredging frame 34 and the dredging needles 35, when the spray pipe 27 is blocked, only need to start the electric telescopic rod 32 to stretch outwards to a certain position, driving the dredging frame 34 and the dredging needles 35 to slide outwards to a certain position in the inner wall of the spray barrel 26, so that the dredging needles 35 are inserted into the inner wall of the spray pipe 27 for dredging treatment, facilitating later spray dust reduction treatment. Bearings 311 are symmetrically fixedly connected to the outer surface of the round shaft 37. The outer ring of the bearing 311 is fixedly connected to one side of the bump 36. By setting the bearings 311, the rotational wear between the round shaft 37 and the bump 36 can be reduced, improving the service life of both.

[0033] Refer to Figure 4 and Figure 5As shown in the figure, in this embodiment, a reinforcing rod 312 is fixedly connected to the output end of the electric telescopic rod 32, and one end of the reinforcing rod 312 is fixedly connected to one side of the arc-shaped frame 33. By providing the reinforcing rod 312, the connection area between the electric telescopic rod 32 and the arc-shaped frame 33 can be increased, making the connection part more firm and stable. A sealing ring block 313 is fixedly connected to one side of the protective plate 38, and the sealing ring block 313 is arranged on the side of the protective plate 38 close to the spray pipe 27. By providing the sealing ring block 313, when the protective plate 38 is covered on the spray port of the spray pipe 27 for protection, the sealing ring block 313 can seal the gap between the two, preventing external dust and dirt from entering through the gap and avoiding blockage that may cause the device to become inoperable.

[0034] Working principle: During the use of installing the bracket 1 at the dry bulk cargo terminal, when the high-definition camera 5, the high-definition dome camera 6, and the dust sensor 4 detect and monitor that the dust in the air reaches a certain concentration, the remote control device will start the water pump 21 to suck the external water source from the first water pipe 22 into the second water pipe 23, and then simultaneously start the spray barrel 26 and the axial flow fan 29 to spray the water transported by the second water pipe 23 in a mist form from the spray pipe 27. The axial flow fan 29 can assist the sprayed water mist to spread outwards, achieving the effect of dust reduction. The water pump 21 usually uses electricity as the power source and does not pollute the environment during use, making the dust reduction treatment more environmentally friendly and effective. According to the height of the dust, the first motor 28 can be started to rotate the spray barrel 26 on the groove frame 24 to a certain angle to increase the spraying height and achieve a better dust reduction effect. At the same time, according to the detected dust position, the second motor 211 on the connection block 210 can be started to drive the second gear 212 to rotate, which can drive the first gear 25 and the groove frame 24 to rotate on the outer surface of the bracket 1, causing the spray barrel 26 to perform a circular motion centered on the bracket 1, adjusting the position where dust reduction is required, improving the efficiency and effect of dust reduction, and avoiding the waste of water resources caused by fixed-point spraying.

[0035] When the spraying device 2 is not in use, the electric telescopic rod 32 on the connecting frame 31 can be activated to contract, driving the arc-shaped frame 33, the convex block 36, and the round shaft 37 to move towards one end. During the movement, the third gear 39 will engage and rotate on the toothed plate 310, driving the round shaft 37 and the protective plate 38 to rotate, so that one side of the protective plate 38 abuts against one side of a plurality of spray pipes 27, covering and protecting them. In this way, when not in use, external dust and powder are not easily introduced into the spray pipes 27, avoiding the situation where the spray pipes 27 are blocked and affecting later use. Similarly, when in use, only need to push the protective plate 38 upwards to a certain position and then flip it to a certain angle, then the use of the spray barrel 26 and the spray pipes 27 will not be blocked. When the spray pipes 27 are blocked, only need to activate the electric telescopic rod 32 to stretch outwards to a certain position, driving the dredging frame 34 and the dredging needle 35 to slide outwards to a certain position in the inner wall of the spray barrel 26, so that the dredging needle 35 is inserted into the inner wall of the spray pipe 27 for dredging treatment, facilitating later spray dust reduction treatment.

Claims

1. Dust eagle eye recognition and spray equipment for dry bulk terminals, including a bracket (1), characterized in that: A dust sensor (4) is provided on the outer surface of the bracket (1). A plurality of high-definition cameras (5) are provided on the top of the bracket (1). A high-definition dome camera (6) is rotatably connected to the top of the bracket (1). A spraying device (2) is provided on the outer surface of the bracket (1). The spraying device (2) includes a spray barrel (26). A protective device (3) is provided on the outer surface of the spray barrel (26). One side of the bottom of the bracket (1) is fixedly connected to a water pump (21). A first water pipe (22) is fixedly connected to the inlet of the water pump (21). A second water pipe (23) is fixedly connected to the outlet of the water pump (21). One end of the second water pipe (23) is connected through the outer surface of the spray barrel (26). A groove bracket (24) is rotatably connected to the outer surface of the bracket (1). The inner wall of the groove bracket (24) is rotatably connected to the outer surface of the spray barrel (26). A plurality of spray pipes (27) are fixedly connected to one side of the spray barrel (26). An axial flow fan (29) is connected through the outer surface of one end of the spray barrel (26).

2. The dust eagle-eye recognition and spraying equipment for dry bulk terminals according to claim 1, characterized in that: A first motor (28) is fixedly connected to one side of the groove bracket (24). The output end of the first motor (28) is fixedly connected to one end of the spray barrel (26).

3. The dry bulk terminal dust eagle eye recognition and spraying equipment according to claim 1, characterized in that: A first gear (25) is fixedly connected to the top of the groove bracket (24). The inner wall of the first gear (25) is rotatably connected to the outer surface of the bracket (1). A connecting block (210) is fixedly connected to the outer surface of the bracket (1). A second motor (211) is fixedly connected to one side of the connecting block (210). The output end of the second motor (211) is fixedly connected to a second gear (212). The second gear (212) meshes with the first gear (25).

4. The dry bulk terminal dust eagle eye recognition and spraying equipment according to claim 1, characterized in that: The protective device (3) includes a connecting frame (31). One side of the connecting frame (31) is fixedly connected to the outer surface of the spray barrel (26). An electric telescopic rod (32) is fixedly connected to one side of the connecting frame (31). The output end of the electric telescopic rod (32) is fixedly connected to an arc-shaped frame (33). A convex block (36) is symmetrically and fixedly connected to one side of the arc-shaped frame (33). A round shaft (37) is connected through the outer surface between the two convex blocks (36). A protective plate (38) is fixedly connected to the outer surface of the round shaft (37). A third gear (39) is fixedly connected to one end of the round shaft (37). A toothed plate (310) is fixedly connected to the outer surface of the spray barrel (26). One side of the toothed plate (310) meshes with the outer surface of the third gear (39).

5. The dry bulk terminal dust eagle eye recognition and spraying equipment according to claim 4, characterized in that: A dredging frame (34) is connected through the inner wall of the spray barrel (26). The two ends of the dredging frame (34) are respectively fixedly connected to one side of the arc-shaped frame (33). A plurality of dredging needles (35) are fixedly connected to the outer surface of the dredging frame (34). The dredging needles (35) are inserted into the inner wall of the spray pipe (27).

6. The dust eagle-eye recognition and spraying equipment for dry bulk terminals according to claim 4, characterized in that: Bearings (311) are symmetrically and fixedly connected to the outer surface of the round shaft (37). The outer rings of the bearings (311) are fixedly connected to one side of the convex blocks (36).

7. The dry bulk terminal dust eagle eye recognition and spraying equipment according to claim 4, characterized in that: The output end of the electric telescopic rod (32) is fixedly connected with a reinforcing rod (312), and one end of the reinforcing rod (312) is fixedly connected with one side of the arc-shaped frame (33).

8. The dry bulk terminal dust eagle eye recognition and spraying equipment according to claim 4, characterized in that: One side of the protective plate (38) is fixedly connected with a sealing ring block (313), and the sealing ring block (313) is arranged on the side of the protective plate (38) close to the nozzle (27).