Rapid heating reaction kettle

Through the combination of heating system and liftable kettle cover design of heating pipes and heat conduction pipes, the problem of slow heating and dirt layer of the reactor is solved, rapid heating and efficient cleaning are achieved, and the heating efficiency and heat exchange performance of the reactor are improved.

CN223128053UActive Publication Date: 2025-07-22SHANDONG HUIRUN RUIKE NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422608294.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-07-22
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

The heating time of the existing reactor is slow, the heat loss is severe, and the dirt layer affects the heat exchange efficiency.

Method used

The heating system is adopted for a combination of heating pipes and heat conduction pipes, combined with agitating components and liftable kettle cover design, to achieve rapid heating and cleaning of the dirt layer.

Benefits of technology

Fast heating is achieved, reducing heat loss, maintaining efficient heating effect, and preventing the dirt layer from affecting heat exchange performance through cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a quick heating reaction kettle, which relates to the technical field of reaction kettles and comprises a kettle body, a reaction cavity is arranged in the kettle body, a heating cavity is arranged on the inner wall in the kettle body, a heating medium is placed in the heating cavity, and a heat insulation layer is mounted on the inner wall in the kettle body outside the heating cavity. A plurality of heat conduction pipes are mounted on the surfaces of the heating pipes, one end of each heat conduction pipe extends into the heating cavity, a kettle cover is mounted at the upper end of the kettle body in a lifting manner, a stirring assembly is mounted on the kettle cover, a discharge pipe is mounted at the lower end of the kettle body, and an adding pipe is mounted at the upper end of the kettle cover. According to the reaction kettle, the heating pipe is arranged, the heating medium is placed in the heating cavity, raw materials in the reaction cavity are heated through the heating pipe, and meanwhile, the heating pipe heats the heating medium through the heat conduction pipe, so that the kettle body of the reaction kettle is kept at a certain temperature, and heat loss generated by heat in the reaction kettle through the kettle body is effectively avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of reaction kettles, in particular to a reaction kettle with rapid heating. Background Art

[0002] A reaction kettle is a container for physical or chemical reactions. Through the structural design and parameter configuration of the container, functions such as heating, evaporation, cooling, and mixing at low and high speeds required by the process are realized. It is widely used in the chemical industry for mixing materials.

[0003] At present, when the existing reaction kettle reacts on raw materials, it is necessary to heat the inside of the reaction kettle, but the heating time is relatively slow. And due to a certain temperature difference between the external environment and the temperature inside the reaction kettle, the heat inside the reaction kettle is lost through the reaction kettle itself, thus affecting the heating efficiency. At the same time, when the reaction kettle is used for a long time, raw materials or reaction products will form a dirt layer inside the reaction kettle, and the dirt layer will greatly affect the heat exchange efficiency of the reaction kettle. Based on this, a reaction kettle with rapid heating is proposed. Content of the Utility Model

[0004] The purpose of the utility model is to provide a reaction kettle with rapid heating to solve the problems put forward in the above background art.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A reaction kettle with rapid heating, including a kettle body. A reaction chamber is arranged inside the kettle body. A heating chamber is arranged on the inner wall of the kettle body. A heating medium is placed inside the heating chamber. A heat preservation layer is installed on the inner wall of the kettle body outside the heating chamber. Heating tubes are symmetrically installed in the front and rear of the reaction chamber. A plurality of heat conduction tubes are installed on the surface of the heating tubes. One end of each heat conduction tube extends into the heating chamber. The kettle cover is installed on the upper end of the kettle body in a liftable manner. A stirring assembly is installed on the kettle cover. A discharge pipe is installed at the lower end of the kettle body. An adding pipe is installed at the upper end of the kettle cover.

[0006] Preferably, a fixing ring is installed at the lower end of the kettle cover. A contact groove is arranged on the upper end of the kettle body below the fixing ring. A sealing gasket is installed at the lower end of the fixing ring. The sealing gasket and the fixing ring are both located inside the contact groove.

[0007] Preferably, the stirring assembly includes a stirring motor, a stirring shaft, and stirring rods. A stirring motor is installed in the middle of the upper end of the kettle cover. The output end of the stirring motor is located inside the reaction chamber and is installed with a stirring shaft. A plurality of stirring rods are installed on the surface of the stirring shaft. None of the plurality of stirring rods contacts the heating tubes.

[0008] Preferably, connecting plates are installed on both sides of the surface of the kettle body. Placing grooves are arranged at the upper ends of the connecting plates. A fixing frame is rotatably connected to the upper end of the connecting plate at the rear of the placing groove. A bolt is threadedly connected to the upper end of the fixing frame through a screw hole. A clamping plate is installed below the lower end of the bolt and located below the fixing frame. Fixing plates are installed on both sides of the surface of the kettle cover. The lower end of the clamping plate is in contact with the upper end of the fixing plate.

[0009] Preferably, a rotating shaft is installed at the lower end of the fixing frame. The rotating shaft is installed inside the connecting plate through a through hole.

[0010] Preferably, mounting plates are installed on the surfaces of the kettle body below the connecting plates. Electric push rods are installed at the upper ends of the mounting plates. Circular holes are arranged through the lower ends of the connecting plates above the electric push rods.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0012] 1. In this rapid heating reaction kettle, by arranging heating tubes and placing a heating medium inside the heating cavity, the raw materials inside the reaction cavity are heated through the heating tubes. At the same time, the heating tubes heat the heating medium through heat conduction tubes, so that the kettle body of the reaction kettle maintains a certain temperature, effectively avoiding heat loss of the heat generated inside the reaction kettle through the kettle body, and facilitating rapid heating of the raw materials inside the kettle body.

[0013] 2. In this rapid heating reaction kettle, by using the electric telescopic rod to extend and drive the fixing plates on both sides of the kettle cover to rise, the kettle cover drives the stirring assembly to rise, which is convenient for flushing the dirt layer formed by the stirring assembly and the inside of the kettle body, and avoiding the influence of the dirt layer on the heat exchange efficiency of the reaction kettle. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0015] Figure 2 is a front sectional view of the present utility model;

[0016] Figure 3 is a schematic diagram of the heating tube and stirring assembly structure of the present utility model;

[0017] Figure 4 is the present utility model Figure 2 an enlarged view of part A in;

[0018] Figure 5 is a schematic diagram of the connecting plate structure of the present utility model.

[0019] In the figure: 1. Kettle body; 2. Reaction chamber; 3. Heating chamber; 4. Heating medium; 5. Heat insulation layer; 6. Heating pipe; 7. Heat conduction pipe; 8. Kettle cover; 10. Discharge pipe; 11. Addition pipe; 12. Fixed ring; 13. Contact groove; 14. Sealing gasket; 15. Connecting plate; 16. Placing groove; 17. Fixed bracket; 18. Bolt; 19. Clamping plate; 20. Rotating shaft; 21. Mounting plate; 22. Electric push rod; 23. Circular hole; 24. Fixed plate; 901. Stirring motor; 902. Stirring shaft; 903. Stirring rod. Specific implementation mode

[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0021] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0022] Such as Figures 1 to 5As shown in the figure, the reaction kettle for rapid heating in this embodiment includes a kettle body 1. Inside the kettle body 1, there is a reaction chamber 2 for the reaction of raw materials. On the inner wall of the kettle body 1, there is a heating chamber 3. Inside the heating chamber 3, a heating medium 4 is placed. By heating the heating medium 4, the heating medium 4 can heat the outside of the reaction chamber 2 for protection. The heating medium 4 can be water or grease. On the inner wall of the kettle body 1 outside the heating chamber 3, a heat preservation layer 5 is installed. The setting of the heat preservation layer 5 effectively avoids the transfer of heat through the kettle body 1 and the loss of heat, and effectively improves the heating efficiency of the reaction kettle. Inside the reaction chamber 2, heating tubes 6 are symmetrically installed at the front and rear. On the surface of each heating tube 6, a number of heat conduction tubes 7 are installed. One end of each heat conduction tube 7 extends into the heating chamber 3. The heating tubes 6 are used to heat the inside of the heating chamber 3, and the heat conduction tubes 7 are used to heat the heating medium 4 inside the heating chamber 3. At the upper end of the kettle body 1, a kettle cover 8 is installed in a liftable manner. A stirring assembly is installed on the kettle cover 8. By lifting the kettle cover 8, the kettle cover 8 can drive the stirring assembly to lift, which is convenient for cleaning the inside of the reaction chamber 2 and avoiding the formation of a dirt layer inside the reaction layer, which affects the heat exchange efficiency. At the lower end of the kettle body 1, a discharge pipe 10 is installed, and at the upper end of the kettle cover 8, an addition pipe 11 is installed.

[0023] Specifically, a fixed ring 12 is installed at the lower end of the kettle cover 8. Below the fixed ring 12, a contact groove 13 is arranged on the upper end of the kettle body 1. A sealing gasket 14 is installed at the lower end of the fixed ring 12. Both the sealing gasket 14 and the fixed ring 12 are located inside the contact groove 13. When the kettle cover 8 is installed on the upper end of the kettle body 1, the fixed ring 12 below the kettle cover 8 is located inside the contact groove 13, and the sealing gasket 14 is provided, which is convenient for the kettle body 1 and the kettle cover 8 to maintain a certain tightness.

[0024] Furthermore, the stirring assembly includes a stirring motor 901, a stirring shaft 902, and stirring rods 903. A stirring motor 901 is installed in the middle of the upper end of the kettle cover 8. At the output end of the stirring motor 901, a stirring shaft 902 is installed inside the reaction chamber 2. A number of stirring rods 903 are installed on the surface of the stirring shaft 902. None of the a number of stirring rods 903 contact the heating tubes 6. By driving the stirring shaft 902 to rotate through the stirring motor 901, the stirring shaft 902 drives the stirring rods 903 to stir the raw materials, which is convenient for accelerating the reaction of the raw materials. When the stirring rods 903 stir the raw materials, the stirring rods 903 do not contact the heating tubes 6.

[0025] Furthermore, connecting plates 15 are installed on both sides of the surface of the kettle body 1. Placing grooves 16 are arranged at the upper ends of the connecting plates 15. A fixing frame 17 is rotatably connected to the upper end of the connecting plate 15 at the rear of the placing groove 16. A bolt 18 is threadedly connected to the upper end of the fixing frame 17 through a screw hole. A clamping plate 19 is installed below the lower end of the bolt 18 and located below the fixing frame 17. Fixing plates 24 are installed on both sides of the surface of the kettle cover 8. The lower end of the clamping plate 19 is in contact with the upper end of the fixing plate 24. By rotating the bolt 18 to drive the clamping plate 19 to descend, the clamping plate 19 and the fixing plates 24 on both sides of the kettle cover 8 are pressed, and the fixing of the kettle cover 8 can be realized.

[0026] Furthermore, a rotating shaft 20 is installed at the lower end of the fixing frame 17. The rotating shaft 20 is installed inside the connecting plate 15 through a through hole. By rotating the fixing frame 17 to drive the rotating shaft 20 to rotate, it is convenient to move the fixing frame 17 away from above the connecting plate 15 to avoid hindering the movement of the fixing plate 24.

[0027] Even further, mounting plates 21 are installed on the surfaces of the kettle body 1 below the connecting plates 15. Electric push rods 22 are installed at the upper ends of the mounting plates 21. Circular holes 23 are arranged through the lower ends of the connecting plates 15 above the electric push rods 22. By extending the electric push rods 22 through the circular holes 23 to contact the fixing plates 24 on both sides of the kettle cover 8, it is convenient to drive the kettle cover 8 and the stirring assembly to rise, facilitating the flushing of the stirring assembly and the inside of the reaction chamber 2.

[0028] The usage method of this embodiment is as follows: When using this quickly heated reaction kettle, raw materials are added into the reaction chamber 2 inside the kettle body 1 through the adding pipe 11, and then the heating tube 6 is controlled to heat. The heating tube 6 can heat the raw materials. At the same time, the heating tube 6 heats the heating medium 4 inside the heating chamber 3 through the heat conduction tube 7. The heating medium 4 keeps a certain temperature on the surface of the kettle body 1, effectively avoiding heat loss through the kettle body 1. At the same time, the stirring motor 901 drives the stirring shaft 902 and the stirring rods 903 to stir the raw materials, facilitating the uniform heating of the raw materials and enabling the raw materials to react inside the reaction chamber 2. After the use of the kettle body 1 is completed, the reacted raw materials are discharged through the discharge pipe 10. Then, by rotating the bolt 18 to drive the clamping plate 19 to rise, the clamping plate 19 does not fix the fixing plates 24 on both sides of the kettle cover 8, and the fixing frame 17 is rotated to move the fixing frame 17 away from above the fixing plate 24. The electric push rod 22 is controlled to extend. The electric push rod 22 drives the kettle cover 8 to rise through the fixing plate 24, facilitating the flushing of the stirring assembly on the kettle cover 8 and the inside of the reaction chamber 2, and avoiding the formation of a dirt layer inside the stirring assembly and the reaction chamber 2, which affects the heat exchange efficiency of the reaction kettle.

[0029] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A rapid heating reactor, comprising a reactor body (1), characterized in that: Inside the kettle body (1), there is a reaction chamber (2). On the inner wall of the kettle body (1), there is a heating chamber (3). Inside the heating chamber (3), there is a heating medium (4). On the inner wall of the kettle body (1) outside the heating chamber (3), there is a heat preservation layer (5). Inside the reaction chamber (2), heating tubes (6) are symmetrically installed at the front and back. On the surface of the heating tubes (6), there are several heat conduction tubes (7). One end of each heat conduction tube (7) extends into the heating chamber (3). At the upper end of the kettle body (1), a kettle cover (8) is installed in a liftable manner. On the kettle cover (8), there is a stirring assembly. At the lower end of the kettle body (1), there is a discharge pipe (10). At the upper end of the kettle cover (8), there is an adding pipe (11).

2. The rapid heating reactor according to claim 1, wherein: At the lower end of the kettle cover (8), there is a fixing ring (12). Below the fixing ring (12), on the upper end of the kettle body (1), there is a contact groove (13). At the lower end of the fixing ring (12), there is a sealing gasket (14). Both the sealing gasket (14) and the fixing ring (12) are located inside the contact groove (13).

3. The rapid heating reactor according to claim 1, characterized in that: The stirring assembly includes a stirring motor (901), a stirring shaft (902), and stirring rods (903). In the middle of the upper end of the kettle cover (8), there is a stirring motor (901). At the output end of the stirring motor (901) and inside the reaction chamber (2), there is a stirring shaft (902). On the surface of the stirring shaft (902), there are several stirring rods (903). None of the several stirring rods (903) contact the heating tubes (6).

4. The rapid heating reactor according to claim 1, wherein: On both sides of the surface of the kettle body (1), there are connecting plates (15). On the upper ends of the connecting plates (15), there are placing grooves (16). At the rear of the placing groove (16) and on the upper end of the connecting plate (15), there is a fixing bracket (17) rotatably connected. At the upper end of the fixing bracket (17), there is a bolt (18) threadedly connected through a threaded hole. Below the bolt (18) and under the fixing bracket (17), there is a clamping plate (19). On both sides of the surface of the kettle cover (8), there are fixing plates (24). The lower end of the clamping plate (19) contacts the upper end of the fixing plate (24).

5. The rapid heating reactor according to claim 4, characterized in that: At the lower end of the fixing bracket (17), there is a rotating shaft (20). The rotating shaft (20) is installed inside the connecting plate (15) through a through hole.

6. The rapid heating reactor according to claim 4, wherein: Below the connecting plates (15) and on the surface of the kettle body (1), there are mounting plates (21). On the upper ends of the mounting plates (21), there are electric push rods (22). Above the electric push rods (22) and through the lower end of the connecting plate (15), there are circular holes (23).