Catalytic cracking catalyst regeneration cleaning equipment

Through the inner frame structure and electric push rod combined with the catalytic cracking catalyst regeneration and cleaning equipment of the bubbled air pipe, ultrasonic vibration plate and heating device, the problems of difficulty in taking out the catalyst module and dirt retention are solved, efficient cleaning and recycling of cleaning liquid are achieved, and the cleaning quality of the catalyst is improved.

CN223128064UActive Publication Date: 2025-07-22PANJIN XINANYUAN CHEM IND
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Patent Information

Application Number
CN202422369870.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-07-22
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

The existing catalytic cracking catalyst cleaning equipment has problems such as difficulty in taking out the catalyst module and dirt retention, which affects the cleaning effect and efficiency.

Method used

The inner frame structure and electric push rod are used to combine the bubble pipe, ultrasonic vibration plate and heating device, and the catalyst module is cleaned by bubble surge and ultrasonic waves. The inner frame is then raised to facilitate the dehydration of the catalyst module and the removal of dirt, realizing the recycling of the cleaning liquid.

Benefits of technology

It improves the cleaning efficiency and quality of the catalyst module, ensures the clean state of the cleaning liquid, realizes multiple cycles, and reduces the difficulty and time of cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses catalytic cracking catalyst regeneration cleaning equipment, which relates to the technical field of catalyst cleaning and comprises a shell, an inner frame is movably sleeved in the shell, two groups of electric push rods are assembled on the outer wall of the shell, and the output end of each group of electric push rod is provided with a connecting piece fixed with the top end of the inner frame. Notches are formed in the front outer wall and the rear outer wall of the inner frame, and a filtering frame is slidably arranged in the position, close to the bottom end, in the inner frame. Two groups of bubbling air pipes are fixed on the front and rear sides of the inner frame on the inner wall of the shell. Through the arrangement of the inner frame, the catalyst module can be conveniently separated from cleaning liquid, the catalyst module can be conveniently taken out manually, meanwhile, dirt generated after cleaning can be conveniently taken out of the shell, it is ensured that the cleaning liquid in the shell is in a clean state, and therefore the purpose of repeated recycling can be achieved; and meanwhile, the catalyst module with the rising of the inner frame can be re-washed by the cleaning liquid, so that the cleaning quality of the catalyst module is higher.
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Description

Technical Field

[0001] The utility model relates to the technical field of catalyst cleaning, in particular to a catalytic cracking catalyst regeneration cleaning device. Background Technique

[0002] At present, the development of the global refining industry faces many challenges such as new energy substitution and stricter requirements for energy conservation and emission reduction. Flexibly adjusting the cracking production plan, reducing carbon dioxide emissions, and slowing down climate change have become the only way for the refining industry to transform its economic growth mode and maintain sustainable development. Therefore, it is particularly important to effectively reduce carbon emissions in the process of petroleum refining and chemical production. The research on the low-carbon catalytic cracking scheme of reducing oil and increasing chemicals is an important task for refineries in the future. The carbon emissions in the heavy oil processing process are mainly the flue gas emissions of catalytic cracking burning, hydrogen production process, boilers and other equipment, as well as the energy consumption of the process. Among them, the catalytic cracking unit is the core equipment in the refinery. The carbon emissions caused by the burning of the catalytic cracking regenerator account for 24-55% of the total carbon emissions of the whole plant and nearly 1% of the total national carbon dioxide emissions, which is the key point of carbon emission reduction in the petrochemical industry.

[0003] After the catalyst has been in operation for a long time and fails, a large amount of impurities will adhere to its surface, and its internal pores will also be blocked by pollutants. Even some toxic and harmful ions will react with the catalyst after adsorption, resulting in catalyst deactivation. Catalyst cleaning is one of the important processes in catalyst regeneration technology, which is used to dredge the blocked pores of the catalyst and remove the pollutants on the catalyst. Its cleaning effect will directly affect the quality of the subsequent regenerated products.

[0004] A disclosed waste SCR denitration catalyst cleaning device (authorized announcement number: CN 212760008U) heats the cleaning liquid in the cleaning tank through a heating device, and then cooperates with a bubbling air pipe to generate a large number of bubbles in the cleaning tank, and uses the surging effect of the bubbles to clean the surface and pores of the regenerated catalyst module. The cooperation of the heating device and the bubbling air pipe in the utility model can effectively increase the number and density of the generated bubbles compared with a single bubbling air pipe, thereby optimizing the cleaning effect.

[0005] However, the above technical solution still has certain defects. The catalyst module is directly cleaned on the top of the support frame, and since the heating device heats the cleaning liquid to a certain temperature, other tools are needed to fish out the cleaned catalyst module, which takes a certain amount of time to take out the catalyst module. Similarly, the dirt cleaned from the catalyst module will stay in the corner formed by the support frame and the inclined groove, making it difficult to clean, and even adhering again when the catalyst module is cleaned next time. Therefore, a catalytic cracking catalyst regeneration cleaning device is proposed. Content of the Utility Model

[0006] Based on this, the purpose of the present utility model is to provide a catalytic cracking catalyst regeneration cleaning device to solve the technical problems raised in the above background.

[0007] To achieve the above object, the present utility model provides the following technical solution: A catalytic cracking catalyst regeneration cleaning device includes a housing, an inner frame is movably sleeved inside the housing, two groups of electric push rods are assembled on the outer wall of the housing, and a connecting piece fixed to the top end of the inner frame is provided at the output end of each group of electric push rods. Notches are formed on the front and rear outer walls of the inner frame, and a filter frame is slidably arranged near the bottom end inside the inner frame;

[0008] Two groups of bubbling air pipes are fixed on the inner wall of the housing on the front and rear sides of the inner frame. The ends of the two groups of bubbling air pipes are connected to an input pipe extending to the outside of the housing. A cleaning pipe is fixed on the inner wall of the housing above the bubbling air pipes. A plurality of water outlets are connected to the outer wall of the cleaning pipe, and each group of water outlets is inclined on the side of the cleaning pipe close to the notch.

[0009] As a preferred technical solution of the catalytic cracking catalyst regeneration cleaning device of the present utility model, the bottom end of the housing is in a frustum shape, and a solenoid valve is installed at the bottom end of the housing.

[0010] As a preferred technical solution of the catalytic cracking catalyst regeneration cleaning device of the present utility model, a water pump is assembled on the inclined outer wall of the housing near the bottom end. The input end of the water pump is connected to the housing through a pipeline, and a branch pipe connected to the two cleaning pipes is provided at the output end of the water pump.

[0011] As a preferred technical solution of the catalytic cracking catalyst regeneration cleaning device of the present utility model, the free end of the input pipe is connected to an external air compressor and a ventilation pipe through a three-way pipe.

[0012] As a preferred technical solution of the catalytic cracking catalyst regeneration cleaning device of the present utility model, a support frame is fixed on the inner wall of the housing, and the top end of the support frame contacts the bottom end of the inner frame.

[0013] As a preferred technical solution of the catalytic cracking catalyst regeneration cleaning device of the present utility model, ultrasonic vibration plates are assembled on the front and rear inner walls of the housing above the support frame, and heating devices are assembled on the inner walls of the housing on both sides of the ultrasonic vibration plates.

[0014] As a preferred technical solution of the catalytic cracking catalyst regeneration cleaning device of the present utility model, eccentric plates are rotatably connected to the front and rear inner walls of the inner frame, and the eccentric plates contact the upper half outer wall of the filter frame.

[0015] As a preferred technical solution of the catalytic cracking catalyst regeneration cleaning device of the present utility model, baffles are fixed on the front and rear outer walls of the inner frame, and the baffles are located near the top end of the outer wall of the inner frame.

[0016] In summary, the utility model mainly has the following beneficial effects:

[0017] Through the setting of the inner frame, the utility model can facilitate the separation of the catalyst module from the cleaning liquid, facilitate the manual removal of the catalyst module, and at the same time can conveniently remove the dirt washed off from the shell, ensuring that the internal cleaning liquid is in a clean state, so as to achieve the purpose of multiple recycling. At the same time, the catalyst module rising with the inner frame can be re-washed by the cleaning liquid, realizing higher cleaning quality of the catalyst module. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a perspective view of the utility model;

[0019] Figure 2 is a bottom perspective view of the utility model;

[0020] Figure 3 is a structural diagram of the inner frame of the utility model;

[0021] Figure 4 is a three-dimensional structural diagram of the outer shell of the utility model;

[0022] Figure 5 is a three-dimensional sectional view of the utility model;

[0023] Figure 6 is a front sectional view of the utility model.

[0024] In the figure: 100, outer shell; 101, support frame;

[0025] 110, inner frame; 111, filter frame; 112, baffle; 113, notch; 120, electric push rod; 121, connecting piece; 130, branch pipe; 140, solenoid valve; 150, cleaning pipe; 151, water outlet head; 160, bubbling air pipe; 161, input pipe; 170, heating device; 180, ultrasonic vibration plate; 190, water pump. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0026] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present utility model, and should not be construed as a limitation of the present utility model.

[0027] The embodiments of the present utility model will be described below according to its overall structure.

[0028] A catalytic cracking catalyst regeneration and cleaning device, as Figures 1 to 6As shown, it includes a housing 100. An inner frame 110 is movably sleeved inside the housing 100. Two groups of electric push rods 120 are assembled on the outer wall of the housing 100. A connecting piece 121 fixed to the top end of the inner frame 110 is provided at the output end of each group of electric push rods 120. Notches 113 are formed on the front and rear outer walls of the inner frame 110. A filter frame 111 is slidably arranged near the bottom end inside the inner frame 110;

[0029] Two groups of bubbling air pipes 160 are fixed on the inner wall of the housing 100 on the front and rear sides of the inner frame 110. An input pipe 161 extending to the outside of the housing 100 is connected to the ends of the two groups of bubbling air pipes 160. A cleaning pipe 150 is fixed on the inner wall of the housing 100 above the bubbling air pipes 160. A plurality of water outlets 151 are connected to the outer wall of the cleaning pipe 150. Each group of water outlets 151 is inclined on the side of the cleaning pipe 150 close to the notch 113;

[0030] A water pump 190 is assembled on the inclined outer wall of the housing 100 near the bottom end. The input end of the water pump 190 is connected to the housing 100 through a pipeline. A branch pipe 130 connected to the two cleaning pipes 150 is provided at the output end of the water pump 190.

[0031] Put a certain amount of catalyst module into the inner frame 110. At the same time, heat the cleaning liquid to a certain temperature. At this time, an external air compressor sends compressed air into the bubbling air pipes 160. A large number of bubbles are generated through the bubbling air pipes 160. The surface and pores of the catalyst module to be regenerated are cleaned by using the bubble surging effect. At the same time, the ultrasonic vibration plate 180 works to emit ultrasonic waves, so that the dirt layer is dispersed, emulsified and peeled off to achieve the purpose of cleaning, so as to remove the pollutants attached to the surface of the catalyst module to be regenerated and in the pores and pore diameters of the catalyst module to be regenerated, so as to achieve the cleaning effect on the catalyst module to be regenerated;

[0032] After the cleaning is completed, control the electric push rod 120 to work. Its output end rises. Driven by the connecting piece 121, the inner frame 110 rises linearly, so that the catalyst module is dehydrated and drained. Then the catalyst module can be manually taken out. At the same time, the filter frame 111 can be pulled out to remove the dirt cleaned inside, improving the efficiency of taking out the catalyst module. At the same time, it avoids the dirt staying in the cleaning liquid, ensuring that the cleaning liquid can be recycled multiple times;

[0033] When the inner frame 110 rises, the water pump 190 will work synchronously, pumping the cleaning liquid at the bottom layer inside the housing 100 into the branch pipe 130, and flowing into the cleaning pipe 150 to rewash the catalyst module through the water outlets 151, so that the dirt on the catalyst module that rises and contacts the surface of the cleaning liquid is washed off again, ensuring higher quality of the cleaned catalyst module.

[0034] Please refer to Figure 2, the bottom end of the outer shell 100 is frustum-shaped, and a solenoid valve 140 is installed at the bottom end of the outer shell 100.

[0035] It can gather the cleaning liquid in the outer shell 100 towards the middle, making it approach the side of the solenoid valve 140, which is convenient for the internal cleaning liquid to be discharged through the solenoid valve 140.

[0036] Please refer specifically to Figure 1 , the free end of the input pipe 161 is docked with an external air compressor and a ventilation pipe through a three-way pipe.

[0037] It is convenient to increase the pressure and ventilate inside the bubbling air pipe 160 through the input pipe 161, so as to achieve the purpose of efficiently cleaning the catalyst module.

[0038] Please refer specifically to Figure 1 , a support frame 101 is fixed on the inner wall of the outer shell 100, and the top end of the support frame 101 is in contact with the bottom end of the inner frame 110.

[0039] It serves the purpose of supporting the inner frame 110 located inside the outer shell 100, thereby reducing the load on the electric push rod 120.

[0040] Please refer specifically to Figure 4 , ultrasonic vibration plates 180 are assembled on the front and rear inner walls of the outer shell 100 above the support frame 101, and heating devices 170 are assembled on the inner walls of the outer shell 100 on both sides of the ultrasonic vibration plates 180.

[0041] The heating device 170 is used in cooperation with the bubbling air pipe 160 to generate a large number of bubbles, and the surface and pores of the catalyst module to be regenerated are cleaned by using the bubble surging effect;

[0042] At the same time, the ultrasonic vibration plate 180 disperses, emulsifies and peels off the dirt layer to achieve the purpose of cleaning, so as to remove the pollutants attached to the surface of the catalyst module to be regenerated and in the pores and pore diameters of the catalyst module to be regenerated, so as to achieve the cleaning effect on the catalyst module to be regenerated.

[0043] Please refer specifically to Figure 6 , deflection pieces are rotatably connected to the front and rear inner walls of the inner frame 110, and the eccentric pieces are in contact with the upper half outer wall of the filter frame 111. The inner frame 110 is integrally made of a mesh plate structure.

[0044] Rotate the eccentric piece so that it no longer blocks the filter frame 111, so that the filter frame 111 can be pulled out from the inner frame 110, so that the dirt filtered by the inner frame 110 can be cleaned.

[0045] Please refer specifically to Figure 3 , baffles 112 are fixed on the front and rear outer walls of the inner frame 110, and the baffles 112 are located at a position close to the top end of the outer wall of the inner frame 110.

[0046] Block the gap between the inner frame 110 and the outer shell 100, improving the aesthetics while preventing other objects from entering and ensuring that the heating device 170 and the ultrasonic vibration plate 180 on its inner wall can work without being affected.

[0047] During use, place a certain amount of catalyst module into the inner frame 110. At the same time, heat the cleaning liquid to a certain temperature. At this time, an external air compressor sends compressed air into the bubbling air pipe 160, and a large number of bubbles are generated through the bubbling air pipe 160. The surface and pores of the catalyst module to be regenerated are cleaned by using the bubble surging effect. At the same time, the ultrasonic vibration plate 180 works to emit ultrasonic waves, so that the dirt layer is dispersed, emulsified and peeled off to achieve the purpose of cleaning, in order to remove the pollutants attached to the surface, pores and pore diameters of the catalyst module to be regenerated, so as to achieve the cleaning effect on the catalyst module to be regenerated.

[0048] After the cleaning is completed, control the electric push rod 120 to work. Its output end rises. Driven by the connecting piece 121, the inner frame 110 rises linearly, so that the catalyst module is dehydrated and drained. Then the catalyst module can be manually taken out. At the same time, the filter frame 111 can be pulled out to remove the dirt cleaned inside, improving the efficiency of taking out the catalyst module and avoiding the dirt remaining in the cleaning liquid, ensuring that the cleaning liquid can be recycled multiple times.

[0049] When the inner frame 110 rises, the water pump 190 will work synchronously, pumping the cleaning liquid at the bottom layer of the outer shell 100 into the branch pipe 130, and flowing into the cleaning pipe 150 to rewash the catalyst module through the water outlet head 151, so that the dirt on the catalyst module that rises and contacts the surface of the cleaning liquid is washed off again, ensuring that the quality of the cleaned catalyst module is higher. The parts not involved in this device are the same as the prior art or can be implemented by using the prior art.

[0050] Although the embodiments of the present invention have been shown and described, the specific embodiments are only explanations of the present invention and are not limitations thereof. The specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art can make modifications, substitutions and variations that do not contribute creatively to the embodiments according to needs, but as long as they are within the scope of the claims of the present invention, they are protected by the patent law.

Claims

1. A catalytic cracking catalyst regeneration cleaning device, comprising a housing (100), characterized in that: An inner frame (110) is movably sleeved inside the outer shell (100). Two sets of electric push rods (120) are assembled on the outer wall of the outer shell (100). A connecting piece (121) fixed to the top end of the inner frame (110) is provided at the output end of each set of electric push rods (120). Notches (113) are formed on the front and rear outer walls of the inner frame (110). A filter frame (111) is slidably arranged near the bottom end inside the inner frame (110). Two sets of bubbling air pipes (160) are fixed to the inner wall of the outer shell (100) on the front and rear sides of the inner frame (110). An input pipe (161) extending to the outside of the outer shell (100) is connected to the ends of the two sets of bubbling air pipes (160). A cleaning pipe (150) is fixed to the inner wall of the outer shell (100) above the bubbling air pipes (160). A plurality of water outlets (151) are connected to the outer wall of the cleaning pipe (150). Each set of water outlets (151) is inclined on the side of the cleaning pipe (150) close to the notch (113).

2. The catalytic cracking catalyst regeneration cleaning equipment according to claim 1, wherein: The bottom end of the outer shell (100) is frustum-shaped, and a solenoid valve (140) is installed at the bottom end of the outer shell (100).

3. The regenerative cleaning equipment for a catalytic cracking catalyst according to claim 1, characterized in that: A water pump (190) is assembled on the inclined outer wall of the outer shell (100) near the bottom end. The input end of the water pump (190) is connected to the outer shell (100) through a pipeline. A branch pipe (130) connected to the two sets of cleaning pipes (150) is provided at the output end of the water pump (190).

4. A catalytic cracking catalyst regeneration cleaning device according to claim 1, characterized in that: The free end of the input pipe (161) is docked with an external air compressor and a ventilation pipe through a three-way pipe.

5. The catalytic cracking catalyst regeneration cleaning equipment according to claim 1, wherein: A support frame (101) is fixed to the inner wall of the outer shell (100), and the top end of the support frame (101) contacts the bottom end of the inner frame (110).

6. The catalytic cracking catalyst regeneration cleaning equipment according to claim 5, wherein: Ultrasonic vibrating plates (180) are assembled on the front and rear inner walls of the outer shell (100) above the support frame (101), and heating devices (170) are assembled on the inner walls of the outer shell (100) on both sides of the ultrasonic vibrating plates (180).

7. A catalytic cracking catalyst regeneration cleaning device according to claim 1, characterized in that: Eccentric pieces are rotatably connected to the front and rear inner walls of the inner frame (110), and the eccentric pieces contact the upper half of the outer wall of the filter frame (111).

8. A catalytic cracking catalyst regeneration cleaning device according to claim 1, characterized in that: Baffles (112) are fixed to the front and rear outer walls of the inner frame (110), and the baffles (112) are located near the top end of the outer wall of the inner frame (110).

Citation Information

Patent Citations

  • Waste SCR denitration catalyst cleaning device

    CN212760008U