Wear-resistant single-roller crushing roller
By adopting an inner sleeve and outer sleeve structure on the single-roll crushing roller, the detachable replacement of the outer sleeve and the repair of the assembled sheet are achieved, which solves the problem of short service life of the single-roll crusher in harsh environments and improves the repair efficiency.
Patent Information
- Application Number
- CN202421373600.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-06-14
AI Technical Summary
Single-roll crusher has a short service life in high temperature, dusty and heavy load environments, and the hammer head part is seriously worn, which makes replacement and repair time-consuming and labor-intensive, affecting production efficiency.
A wear-resistant single-roll crushing roller is designed, adopting an inner sleeve and an outer sleeve structure, and the removable replacement of the outer sleeve and the repair of the assembly sheet through the fixing assembly are achieved, avoiding overall disassembly and improving the repair speed.
Without disassembling the entire crushing roller, it is easy to replace and repair severely worn outer sleeves, reducing the difficulty and time-consuming repair, and improving the repair speed of the crushing head.
Smart Images

Figure CN223128179U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of engineering equipment, and in particular, to a wear-resistant single-roll crushing roll. Background Art
[0002] A crusher is a commonly used heavy machinery. The single-roll crusher for sintered ore is an important part of the sintering plant in iron and steel enterprises. It is used to crush large hot sintered ore cakes unloaded from the sintering machine. After crushing, the particle size is less than 150 mm to meet the subsequent process requirements of the sintered ore. Its working temperature is as high as (750~850)°C to 1000°C, and it works in a high-temperature, dusty and heavy-load environment for a long time.
[0003] The harsh working environment makes the service life of the single-roll crusher very short. The hammer head part generally lasts for (3~5) months, that is, it cannot be used continuously due to severe wear. Since the toothed roll is heavy and the disassembly is complex, the replacement or repair is time-consuming and laborious, which restricts the production of sintered ore and thus affects the steel output. Summary of the Utility Model
[0004] In order to improve the repair speed of the crushing head in the single-roll crushing roll, this application provides a wear-resistant single-roll crushing roll.
[0005] A wear-resistant single-roll crushing roll provided by this application adopts the following technical solutions:
[0006] A wear-resistant single-roll crushing roll includes a crushing roll body. A plurality of crushing end heads integrally formed with the crushing roll body are provided on the arc-shaped side wall of the crushing roll body. An inner sleeve is sleeved on the crushing end head, and an outer sleeve is sleeved outside the inner sleeve. A first fixing component is provided on the crushing end head for fixing the inner sleeve and the outer sleeve on the crushing end head. The outer sleeve includes a plurality of assembling pieces, and a second fixing component for fixing the two adjacent assembling pieces is provided between the two adjacent assembling pieces.
[0007] By adopting the above technical solutions, the outer sleeve can directly contact the ore and the inner sleeve can support the outer sleeve, improving the strength of the outer sleeve. When the outer sleeve is severely worn, the fixing of the outer sleeve on the crushing end head can be cancelled by adjusting the first fixing component, and then the assembling piece at the severely worn part of the outer sleeve can be replaced by adjusting the second fixing component. Thus, the severely worn outer sleeve can be replaced without disassembling the entire crushing roll, and at the same time, the assembling piece on the severely worn outer sleeve can be disassembled and repaired. Therefore, it is convenient to repair this single-roll crushing roll, reducing the difficulty and time-consuming of the repair process and improving the repair speed of the crushing head in the single-roll crushing roll.
[0008] Optionally, the first fixing component includes a fixing plate disposed around the abutting portion of the inner sleeve opening and the crushing end head. A plurality of first fixing bolts, a plurality of second fixing bolts, and a plurality of third fixing bolts are threadedly connected to the fixing plate. The first fixing bolts pass through the side wall of the fixing plate and are threadedly connected to the crushing end head. The rod portion of the second fixing bolts passes through the side wall of the fixing plate and is threadedly connected to the inner sleeve. The third fixing bolts pass through the side wall of the fixing plate and are threadedly connected to the outer sleeve.
[0009] By adopting the above technical solution, by rotating the first fixing bolts, second fixing bolts, and third fixing bolts at corresponding positions, the fixing of the inner sleeve and the outer sleeve on the crushing end head, the fixing of the inner sleeve on the crushing end head, and the fixing of the outer sleeve on the crushing end head can be completed.
[0010] Optionally, the second fixing component includes a connecting plate. Fourth fixing bolts are threadedly connected to both ends of the connecting plate. The fourth fixing bolts on the same connecting plate are respectively threadedly connected to two different assembling pieces.
[0011] By adopting the above technical solution, the fixing between two adjacent assembling pieces can be realized through the two fourth fixing bolts on the connecting plate. At the same time, by rotating the fourth fixing bolts, the fixing between two adjacent assembling pieces can be realized.
[0012] Optionally, a placement groove is formed in the assembling piece opposite to the connecting plate. The connecting plate and the fourth fixing bolts are both placed in the placement groove.
[0013] By adopting the above technical solution, the connecting plate and the fourth fixing bolts can be placed through the placement groove, thereby making the inner sleeve and the outer sleeve fit more closely.
[0014] Optionally, a reinforcing rod is provided between two adjacent assembling pieces. One end of the reinforcing rod is fixedly connected to one of the two assembling pieces, and the other end of the reinforcing rod passes through and is slidably inserted into the other assembling piece.
[0015] By adopting the above technical solution, during assembly, the strength of two adjacent assembling pieces can be strengthened through the reinforcing rod. At the same time, the two adjacent assembling pieces can be pre-fixed through the reinforcing rod, which is convenient for using the second fixing component to fix the two.
[0016] Optionally, a first limiting block is fixedly connected to the crushing end head. A first sliding groove is formed in the inner wall of the inner sleeve opposite to the first limiting block. The first limiting block is slidably inserted into the first sliding groove.
[0017] By adopting the above technical solution, the stability between the outer sleeve and the outer sleeve can be improved through the first limiting block and the first sliding groove.
[0018] Optionally, a second limiting block is fixedly connected to the outer wall of the inner sleeve, and a second sliding groove is formed on the inner wall of the outer sleeve opposite to the second limiting block.
[0019] By adopting the above technical solution, the stability between the inner sleeve and the outer sleeve can be improved through the second limiting block and the second sliding groove.
[0020] In summary, the present application includes at least one of the following beneficial technical effects:
[0021] 1. The severely worn outer sleeve can be replaced without disassembling the entire crushing roll. At the same time, the assembly pieces on the severely worn outer sleeve can be disassembled and repaired, which facilitates the repair of this single-roll crushing roll, reduces the difficulty and time-consuming of the repair process, and improves the repair speed of the crushing head in the single-roll crushing roll;
[0022] 2. The fixation between two adjacent assembly pieces can be achieved through the two fourth fixing bolts on the connecting plate, and at the same time, the fixation between two adjacent assembly pieces can be achieved by rotating the fourth fixing bolts;
[0023] 3. The stability between the outer sleeve and the outer sleeve can be improved through the first limiting block and the first sliding groove. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 is the overall structural schematic diagram of the embodiment of the present application;
[0025] Figure 2 is Figure 1 the partial enlarged schematic diagram of part A in
[0026] Figure 3 is the structural schematic diagram of the inner sleeve of the embodiment of the present application;
[0027] Figure 4 is the structural schematic diagram of the second fixing component of the embodiment of the present application;
[0028] Figure 5 is the structural schematic diagram of the inner groove of the embodiment of the present application;
[0029] Figure 6 is the structural schematic diagram of the first sliding groove of the embodiment of the present application.
[0030] In the figure, 1 is the main body of the crushing roll; 2 is the crushing end; 3 is the inner sleeve; 31 is the first chute; 4 is the outer sleeve; 41 is the assembly piece; 411 is the placement groove; 4111 is the inner groove; 42 is the second fixing component; 421 is the connecting plate; 422 is the fourth fixing bolt; 43 is the second chute; 5 is the first fixing component; 51 is the fixing plate; 52 is the first fixing bolt; 53 is the second fixing bolt; 54 is the third fixing bolt; 6 is the reinforcing rod; 7 is the first limiting block; 8 is the second limiting block. Detailed implementation mode
[0031] The following is a further detailed description of the present application in conjunction with the attached Figure 1 - attached Figure 6 to make a further detailed description of the present application.
[0032] An embodiment of the present application is: a wear-resistant single-roll crushing roll. Refer to Figure 1 and Figure 2 , including the main body 1 of the crushing roll. A crushing end 2 is provided on the arc-shaped side wall of the main body 1 of the crushing roll. The crushing end 2 is arranged around the axis of the main body 1 of the crushing roll, and the crushing end 2 is integrally formed with the main body 1 of the crushing roll.
[0033] Refer to Figure 1 , Figure 2 and Figure 3 , an inner sleeve 3 is sleeved on the crushing end 2, an outer sleeve 4 is sleeved outside the inner sleeve 3, and a first fixing component 5 for fixing the inner sleeve 3 and the outer sleeve 4 on the crushing end 2 is provided on the crushing end 2.
[0034] The first fixing component 5 includes a fixing plate 51. The fixing plate 51 is arranged around the abutting position of the barrel mouth of the inner sleeve 3 and the crushing end 2, and the fixing plate 51 completely covers the barrel mouth of the inner sleeve 3 and the barrel mouth of the outer sleeve 4. A plurality of first fixing bolts 52, a plurality of second fixing bolts 53 and a plurality of third fixing bolts 54 are threadedly connected to the fixing plate 51. The first fixing bolts 52, the second fixing bolts 53 and the third fixing bolts 54 are all arranged along the length direction of the fixing plate 51.
[0035] The rod part of the first fixing bolt 52 passes through the side wall of the fixing plate 51 and is threadedly connected to the crushing end 2. The rod part of the second fixing bolt 53 passes through the side wall of the fixing plate 51 and is threadedly connected to the inner sleeve 3. The rod part of the third fixing bolt 54 passes through the side wall of the fixing plate 51 and is threadedly connected to the outer sleeve 4.
[0036] Furthermore, by rotating the first fixing bolt 52, the rod part of the first fixing bolt 52 is disengaged from the crushing end 2, and the fixing of the inner sleeve 3 and the outer sleeve 4 on the crushing end 2 can be cancelled.
[0037] Rotate the second fixing bolt 53 to disengage the rod part of the second fixing bolt 53 from the inner sleeve 3, thereby canceling the fixing of the inner sleeve 3 on the crushing end 2.
[0038] Rotate the third fixing bolt 54 so that the rod portion of the third fixing bolt 54 disengages from the outer sleeve 4, thereby canceling the fixation of the outer sleeve 4 on the crushing end 2.
[0039] The outer sleeve 4 includes four assembling pieces 41. The four assembling pieces 41 abut against each other and enclose a cylindrical shape. Three reinforcing rods 6 are provided between two adjacent assembling pieces 41. One end of the reinforcing rod 6 is fixedly connected to one of the two assembling pieces 41, and the other end of the reinforcing rod 6 passes through and is slidably inserted into the other assembling piece 41.
[0040] Refer to Figure 3 and Figure 4 The outer sleeve 4 further includes a second fixing assembly 42 for fixing two adjacent assembling pieces 41. The second fixing assembly 42 includes a connecting plate 421. A placement groove 411 is formed in the assembling piece 41 opposite to the connecting plate 421. The connecting plate 421 is placed in the placement groove 411. An inner groove 4111 is formed in the bottom of the placement groove 411 opposite to the end of the connecting plate 421. The end of the connecting plate 421 extends towards the inner groove 4111 and is placed in the inner groove 4111. Fourth fixing bolts 422 are threadedly connected to both ends of the connecting plate 421. The fourth fixing bolts 422 are placed in the inner groove 4111 and are threadedly connected to the bottom of the inner groove 4111. And the fourth fixing bolts 422 on the same connecting plate 421 are respectively threadedly connected to two different assembling pieces 41.
[0041] Furthermore, rotate the fourth fixing bolt 422 so that the rod portion of the fourth fixing bolt 422 disengages from the bottom of the inner groove 4111, and the disassembly between two adjacent assembling pieces 41 can be realized.
[0042] In order to improve the stability between the crushing end 2 and the inner sleeve 3, two first limiting blocks 7 are fixedly connected to the crushing end 2, and the crushing end 2 is placed between the two first limiting blocks 7. A first sliding groove 31 is formed in the inner wall of the inner sleeve 3 opposite to the first limiting block 7, and the first limiting block 7 is slidably inserted into the first sliding groove 31.
[0043] Refer to Figure 6 In order to improve the stability between the inner sleeve 3 and the outer sleeve 4, four second limiting blocks 8 are fixedly connected to the outer wall of the inner sleeve 3, and the second limiting blocks 8 are distributed in pairs on both sides of the inner sleeve 3. A second sliding groove 43 is formed in the inner wall of the outer sleeve 4 opposite to the second limiting block 8. The second limiting blocks 8 correspond to the second sliding grooves 43 one by one and the second limiting blocks 8 are slidably connected in the second sliding grooves 43.
[0044] The implementation principle of the embodiment of the present application is as follows: When the outer sleeve 4 is severely worn, the third fixing bolt 54 can be rotated to make the rod part of the third fixing bolt 54 disengage from the outer sleeve 4, and then the outer sleeve 4 can be slid out from the inner sleeve 3, so as to cancel the fixation of the outer sleeve 4 on the crushing end 2. Subsequently, by rotating the fourth fixing bolt 422 on the inner wall of the outer sleeve 4, the rod part of the fourth fixing bolt 422 is disengaged from the assembly piece 41, and then the assembly piece 41 at the severely worn part of the outer sleeve 4 can be replaced.
[0045] The embodiments of the specific implementation manners are all preferred embodiments of the present application, and do not limit the protection scope of the present application accordingly. The same components are denoted by the same reference numerals. Therefore, all equivalent changes made according to the structure, shape and principle of the present application shall be covered within the protection scope of the present application.
Claims
1. A wear-resistant single-roll crushing roll, comprising a crushing roll body (1), wherein a plurality of crushing ends (2) integrally formed with the crushing roll body (1) are arranged on the arc-shaped side wall of the crushing roll body (1), and it is characterized in that, An inner sleeve (3) is sleeved on the crushing end (2), an outer sleeve (4) is sleeved on the outer side of the inner sleeve (3), and a first fixing component (5) for fixing the inner sleeve (3) and the outer sleeve (4) on the crushing end (2) is arranged on the crushing end (2). The outer sleeve (4) comprises a plurality of assembling pieces (41), and a second fixing component (42) for fixing the two adjacent assembling pieces (41) is arranged between the two adjacent assembling pieces (41).
2. The wear-resistant single-roll crushing roll according to claim 1, characterized in that, The first fixing component (5) comprises a fixing plate (51). The fixing plate (51) is arranged around the abutting position of the barrel mouth of the inner sleeve (3) and the crushing end (2). A plurality of first fixing bolts (52), a plurality of second fixing bolts (53) and a plurality of third fixing bolts (54) are threadedly connected to the fixing plate (51). The first fixing bolt (52) threadedly passes through the side wall of the fixing plate (51) and is threadedly connected to the crushing end (2). The rod part of the second fixing bolt (53) passes through the side wall of the fixing plate (51) and is threadedly connected to the inner sleeve (3). The third fixing bolt (54) passes through the side wall of the fixing plate (51) and is threadedly connected to the outer sleeve (4).
3. A wear-resistant single-roll crushing roll according to claim 1, characterized in that, The second fixing component (42) comprises a connecting plate (421). Fourth fixing bolts (422) are threadedly connected to both ends of the connecting plate (421). The fourth fixing bolts (422) on the same connecting plate (421) are respectively threadedly connected to two different assembling pieces (41).
4. A wear-resistant single-roll crushing roll according to claim 3, characterized in that A placing groove (411) is formed in the assembling piece (41) opposite to the connecting plate (421), and the connecting plate (421) and the fourth fixing bolts (422) are both placed in the placing groove (411).
5. A wear-resistant single-roll crushing roll according to claim 4, characterized in that, An inner groove (4111) is formed in the bottom of the placing groove (411). The end of the connecting plate (421) extends towards the inner groove (4111) and is placed in the inner groove (4111), and the fourth fixing bolt (422) is threadedly connected in the inner groove (4111).
6. The wear-resistant single-roll crushing roll according to claim 1, characterized in that, A reinforcing rod (6) is arranged between the two adjacent assembling pieces (41). One end of the reinforcing rod (6) is fixedly connected to one of the two assembling pieces (41), and the other end of the reinforcing rod (6) penetrates through and is slidably inserted into the other assembling piece (41).
7. The wear-resistant single-roll crushing roll according to claim 1, wherein, A first limiting block (7) is fixedly connected to the crushing end (2), and a first sliding groove (31) is formed in the inner wall of the inner sleeve (3) opposite to the first limiting block (7). The first limiting block (7) is slidably inserted into the first sliding groove (31).
8. A wear-resistant single-roll crushing roll according to claim 1, wherein A second limiting block (8) is fixedly connected to the outer wall of the inner sleeve (3), and a second sliding groove (43) is formed in the inner wall of the outer sleeve (4) opposite to the second limiting block (8).