Centrifugal machine with cooling device

By setting up jacketed water flow channels and cooling pipes for upper and lower covers in the centrifuge, the cooling medium is circulated and flowing, which solves the problem of temperature increase during high-speed rotation of the disc centrifuge, ensuring that the material is separated within the specified temperature range, improving the separation effect and product quality, and extending the equipment life.

CN223128300UActive Publication Date: 2025-07-22SHANGHAI RUIPAI MACHINERY
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Patent Information

Application Number
CN202421744251.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-07-22
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

The temperature increase generated by the disc centrifuge during high-speed rotation affects temperature-sensitive materials, resulting in incomplete separation effect and degradation of product quality.

Method used

A centrifuge with cooling device is designed. By setting a jacketed water flow channel and cooling pipe of upper and lower covers in the cabinet, the cooling medium is circulated between the upper and lower covers, and the temperature is controlled to separate within the specified range.

Benefits of technology

Effectively control the increase in the centrifuge temperature, ensure that the material is separated within the specified temperature range, improve the separation effect and product quality, extend the equipment life, and reduce energy consumption.

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Abstract

The utility model discloses a centrifugal machine with a cooling device, which comprises a base and a casing fixedly arranged on the base, and is characterized in that the casing comprises a first passageway and a second passageway, one end of the first passageway is provided with a water inlet, the other end of the first passageway is provided with a water outlet, and the other end of the second passageway is provided with a water outlet. And the other end of the cooling pipe is communicated with one end of the second passageway through a cooling pipeline, and the other end of the second passageway is provided with a water outlet. By arranging the jacket water flow channel and the cooling pipeline of the upper cover shell and the lower cover shell, the temperature rise of the centrifugal machine in the operation process can be effectively controlled, it is ensured that materials are separated within a specified temperature interval, and therefore the separation effect and the product quality are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of centrifuges, in particular to a centrifuge with a cooling device. Background Art

[0002] At present, due to its high separation ability, the disc centrifuge has the functions of automatic slag discharge, large processing capacity, continuous operation, good separation effect, etc., and is widely used in industries such as petroleum, chemical industry, environmental protection, shipbuilding, biology, food, and pharmaceuticals. However, with the continuous expansion of its application scenarios, the performance requirements for the disc centrifuge are getting higher and higher and more diverse. Especially in these special industries such as biology, pharmaceuticals, and food, the disc centrifuge has high-precision and high requirements to meet the technical specifications of special industries.

[0003] The disc centrifuge is a high-speed rotating separation device, and friction will inevitably occur during operation, resulting in an increase in the temperature of the drum. Temperature is an extremely important factor in the production and processing processes of biology, pharmaceuticals, and food industries. During the production process, temperature changes often determine the success or failure of the processed products. Therefore, temperature rise is also an index for selecting equipment. For materials sensitive to temperature changes, the disc centrifuge needs to maintain a relatively stable temperature change. A large temperature change may cause reactions in heat-sensitive materials and result in losses.

[0004] To solve this problem, the disc centrifuge needs a model that can stably and effectively control temperature changes. The utility model designs a disc centrifuge that controls temperature rise changes, which can control the temperature rise of the equipment during the production process and ensure the safety and stability of the materials. Content of the Utility Model

[0005] The purpose of the utility model is to control the time of temperature rise of the disc centrifuge during operation, ensure that the materials are separated within the specified temperature range, ensure the separation effect of the disc centrifuge, and ensure the safety and stability of the products.

[0006] The utility model provides a centrifuge with a cooling device, which includes a base and a casing fixedly installed on the base. The casing includes a first channel and a second channel. One end of the first channel is provided with a water inlet, and the other end is communicated with one end of the second channel through a cooling pipe. The other end of the second channel is provided with a water outlet.

[0007] Furthermore, the casing includes an upper cover and a lower cover, and the upper cover and the lower cover are detachably connected up and down.

[0008] Furthermore, the upper cover includes a first inner shell and a first outer shell. The first outer shell is sleeved on the outer periphery of the first inner shell, and a first sandwich channel is formed between the first outer shell and the first inner shell. The first outer shell is connected to the bottom of the first inner shell.

[0009] Furthermore, the lower cover includes a second inner shell and a second outer shell. The second outer shell is sleeved on the outer periphery of the second inner shell, and a second sandwich channel is formed between the second outer shell and the second inner shell. The second outer shell is connected to the top of the second inner shell.

[0010] Furthermore, the water outlet includes a first water outlet and a second water outlet; the water inlet includes a first water inlet and a second water inlet. The first water inlet and the first water outlet are respectively arranged on the side wall of the lower cover, and the second water inlet and the second water outlet are respectively arranged on the side wall of the upper cover. The first water outlet is communicated with the second water inlet through a cooling pipeline.

[0011] Furthermore, the cooling pipeline is placed outside the casing.

[0012] Furthermore, the first water inlet is arranged at the bottom of the side wall of the lower cover, the first water outlet is arranged at the top of the side wall of the lower cover, the second water inlet is arranged at the bottom of the side wall of the upper cover, and the second water outlet is arranged at the top of the side wall of the upper cover.

[0013] Furthermore, the second water inlet is communicated with the second water outlet through the first sandwich channel.

[0014] Furthermore, a cavity is formed between the first inner shell and the second inner shell. A sealing member is provided at the top of the upper cover, and the sealing member is fixedly connected to the upper cover.

[0015] Furthermore, a rotating shaft is provided at the bottom of the cavity. The rotating shaft is fixedly connected to the bottom of the rotating drum. One end of the rotating drum is connected to the ventricle, and the other end of the ventricle extends upward through the sealing member.

[0016] Furthermore, a material tank is also provided between the second outer shell and the second inner shell. The second sandwich channel surrounds the material tank, and the material tank is symmetrically arranged along the central axis of the casing.

[0017] Compared with the prior art, the utility model has at least the following beneficial effects: by providing the jacket water flow channel and the cooling pipeline of the upper and lower housing, the utility model can effectively control the temperature rise during the operation of the centrifuge, ensure that the material is separated within the specified temperature range, and thus improve the separation effect and product quality. The setting of the cooling device enables the heat generated when the drum rotates at high speed to be taken away in time, avoiding the problems of incomplete material separation or product quality decline caused by temperature rise, and ensuring the stability of the separation process and the safety and stability of the product. By effectively controlling the drum temperature, the utility model reduces the equipment wear caused by high temperature and extends the service life of the disc centrifuge. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings described below are only the embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained according to the provided drawings without creative efforts.

[0019] Figure 1 It is a schematic cross-sectional view of a centrifuge with a cold zone device in an embodiment of the present utility model;

[0020] Figure 2 It is a flowchart of the steps of a cooling method in an embodiment of the present utility model.

[0021] In the figure: 1, lower housing; 2, upper housing; 3, drum; 4, seal; 5, ventricle; 6, second water outlet; 7, cooling pipeline; 8, first water inlet; 9, rotating shaft; 10, first water outlet; 11, second water inlet. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] The following will describe a centrifuge with a cooling device of the present utility model in more detail with reference to the schematic diagrams, which show the preferred embodiments of the present utility model. It should be understood that those skilled in the art can modify the present utility model described herein while still achieving the beneficial effects of the present utility model. Therefore, the following description should be understood as being widely known to those skilled in the art and not as a limitation to the present utility model.

[0023] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article or device.

[0024] The present utility model will be described more specifically by way of example with reference to the accompanying drawings in the following paragraphs. According to the following description, the advantages and features of the present utility model will be clearer. It should be noted that the accompanying drawings are all in a very simplified form and use non-precise scales, and are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present utility model.

[0025] In this embodiment, a centrifuge with a cooling device is provided, which includes a base and a casing fixedly installed on the base. The casing has a first channel and a second channel. One end of the first channel is provided with a water inlet, and the other end is connected to one end of the second channel through a cooling pipe. The other end of the second channel is provided with a water outlet.

[0026] The casing includes an upper cover 2 and a lower cover 1, and the upper cover 2 and the lower cover 1 are detachably connected up and down.

[0027] The upper cover 2 includes a first inner shell and a first outer shell. The first outer shell is sleeved on the outer periphery of the first inner shell, and a first channel is formed between the first outer shell and the first inner shell. The first outer shell is connected to the bottom of the first inner shell.

[0028] The lower cover 1 includes a second inner shell and a second outer shell. The second outer shell is sleeved on the outer periphery of the second inner shell, and a second channel is formed between the second outer shell and the second inner shell. The second outer shell is connected to the top of the second inner shell.

[0029] Specifically, the stability and firmness of the base are the key to ensuring the normal operation of the centrifuge. Fixing the casing on the base ensures the stability and safety of the equipment during high-speed rotation. The casing includes an upper cover 2 and a lower cover 1. The detachable connection design of the upper cover 2 and the lower cover 1 up and down makes the maintenance and cleaning work more convenient. The detachable connection method also facilitates the inspection and replacement of internal components, improving the maintainability of the equipment. The first channel is the space formed between the first inner shell and the first outer shell. Similarly, the second channel is the space formed between the second inner shell and the second outer shell.

[0030] In an embodiment of the present utility model, the water outlet includes a first water outlet 10 and a second water outlet 6; the water inlet includes a first water inlet 8 and a second water inlet 11. The first water inlet 8 and the first water outlet 10 are respectively arranged on the side wall of the lower housing 1, and the second water inlet 11 and the second water outlet 6 are respectively arranged on the side wall of the upper housing 2. The first water outlet 8 is communicated with the second water inlet 11 through a cooling pipeline 7.

[0031] Furthermore, the cooling pipeline 7 is placed outside the machine housing.

[0032] Meanwhile, the first water inlet 8 and the first water outlet 10 are provided on the side wall of the lower housing 1, and the second water inlet 11 and the second water outlet 6 are provided on the side wall of the upper housing 2. The first water outlet 8 is communicated with the second water inlet 11 through the cooling pipeline 7 to form a closed cooling loop, ensuring that the cooling medium can circulate between the upper and lower housings. Such a design helps to effectively control the temperature during the centrifugation process and ensure that the material is separated within the specified temperature range.

[0033] Furthermore, the first water inlet 8 is arranged at the bottom of the side wall of the lower housing 1, the first water outlet 10 is arranged at the top of the side wall of the lower housing 1, the second water inlet 11 is arranged at the bottom of the side wall of the upper housing 2, and the second water outlet 6 is arranged at the top of the side wall of the upper housing 2.

[0034] Furthermore, the second water inlet 11 and the second water outlet 6 are communicated through the first channel.

[0035] Specifically, the first water inlet 8 is located at the bottom of the side wall of the lower housing 1, while the first water outlet 10 is located at the top of the side wall of the lower housing 1. Such a design helps the cooling medium to flow from bottom to top, effectively covering the entire side of the lower housing 1 and improving the cooling efficiency. Similarly, the second water inlet 11 is located at the bottom of the side wall of the upper housing, and the second water outlet 6 is located at the top of the side wall of the upper housing 2. Such a layout enables the cooling medium to cover the entire side of the upper housing 2.

[0036] Meanwhile, the second water inlet 11 and the second water outlet 6 are communicated through the first channel, allowing the cooling water to flow between the first inner shell and the first outer shell to cool the inside of the upper housing 2. The cooling water enters from the second water inlet 11, flows through the first channel, absorbs the heat inside the upper housing, and then discharges from the second water outlet 6.

[0037] Through this design of the cooling water flow in the upper and lower housings, the temperature inside the entire centrifuge can be effectively controlled, ensuring that the material is separated within the specified temperature range, and improving the separation effect and product quality.

[0038] Further, a cavity is formed between the first inner shell and the second inner shell. A seal 4 is provided at the top of the upper cover shell, and the seal 4 is fixedly connected to the upper cover shell 2.

[0039] Further, a rotating shaft 9 is provided at the bottom of the cavity. The rotating shaft 9 is fixedly connected to the bottom of the drum 3. One end of the top of the drum 3 is connected to the ventricle 5, and the other end of the ventricle 5 extends upward through the seal 4.

[0040] Further, a material tank is provided between the second outer shell and the second inner shell. The second channel surrounds the material tank, and the material tank is symmetrically arranged along the central axis of the casing.

[0041] Specifically, the cavity formed between the first inner shell and the second inner shell is the key space for the centrifuge to perform separation operations. This space is designed to accommodate the material to be separated and perform separation under the action of centrifugal force. The seal 4 at the top of the upper cover shell 2 ensures the sealing of the cavity during high-speed rotation, preventing material leakage and the infiltration of cooling water. The fixed connection between the seal 4 and the upper cover shell 2 improves the overall stability and safety of the equipment. The rotating shaft 9 provided at the bottom of the cavity is fixedly connected to the bottom of the drum 3, enabling the drum 3 to rotate at high speed and generate sufficient centrifugal force for separation. One end of the top of the drum 3 is connected to the ventricle 5, and the other end of the ventricle 5 extends upward and passes through the seal 4. The ventricle 5 utilizes centrifugal force for effective material separation and realizes pressurized discharge. Such a design helps in the separation and collection of materials under the action of centrifugal force. In this embodiment, the seal 4 is a flange, and the flange is fixedly connected to the upper cover shell 2 by bolts.

[0042] The material tank provided between the second outer shell and the second inner shell is used to collect solid waste or sediment generated during the separation process. The second channel surrounds the material tank, and such a layout helps the cooling water to effectively absorb the heat in the area of the material tank during the flow process, preventing the accumulation and blockage of solid materials in the material tank. The material tank is symmetrically arranged along the central axis of the casing, and such a design helps to balance the load of the centrifuge during high-speed rotation, improving the operating stability and separation efficiency of the equipment.

[0043] In a second aspect, the present invention provides a cooling method for a centrifuge with a cooling device. Please refer to Figure 2 , and use a centrifuge with a cooling device as described in any one of the above, including:

[0044] S1. Inject the refrigerant along the water inlet so that the refrigerant flows into and fills the second channel;

[0045] S2. Continue to fill to make the refrigerant fill the first channel;

[0046] S3. Start the centrifuge and open the water outlet to let the refrigerant flow out and maintain the circulation of the refrigerant.

[0047] Specifically, first, inject the cooling medium (such as cooling water or other cooling liquids) into the lower housing through the first water inlet 8. The first water inlet 8 is located at the bottom of the side wall of the lower housing. After the refrigerant enters from the first water inlet 8, it flows along the second channel inside the lower housing. The second channel is the space formed between the second inner shell and the second outer shell. The refrigerant flows in this area and fills the second channel.

[0048] When the second channel is filled with the refrigerant, continue to inject the refrigerant so that it flows into the first channel of the upper housing through the connecting pipe. The first channel is the space formed between the first inner shell and the first outer shell. The refrigerant flows in this area and fills the first channel. After the first channel is filled with the refrigerant, start the centrifuge and open the second water outlet 6. The second water outlet 6 is located at the top of the side wall of the upper housing. After opening the second water outlet 6, the refrigerant begins to flow out and takes away the heat generated during the high-speed rotation of the drum.

[0049] After the refrigerant flows out from the second water outlet 6, it flows back to the liquid storage tank or the cooling device of the cooling system through the externally connected pipe. Then, the refrigerant can be pumped to the first water inlet 8 again to continue the cycle to maintain the temperature control inside the centrifuge.

[0050] To sum up, the centrifuge provided in the present utility model can effectively control the temperature during the operation of the centrifuge, ensure that the material is separated within the specified temperature range, improve the separation effect and the safety and stability of the product. At the same time, this method can also extend the service life of the equipment, reduce energy consumption, and achieve the goal of energy conservation and environmental protection.

[0051] The above uses specific examples to elaborate on the present utility model, which is only used to help understand the present utility model and is not intended to limit the present utility model. For those skilled in the technical field to which the present utility model belongs, according to the idea of the present utility model, several simple deductions, deformations or substitutions can also be made.

Claims

1. A centrifuge with a cooling device, comprising a base and a casing fixedly installed on the base, characterized in that, The casing includes a first channel and a second channel. One end of the first channel is provided with a water inlet, and the other end is communicated with one end of the second channel through a cooling pipeline. The other end of the second channel is provided with a water outlet. The casing includes an upper cover and a lower cover, and the upper cover and the lower cover are detachably connected up and down. The upper cover includes a first inner shell and a first outer shell. The first outer shell is sleeved on the outer periphery of the first inner shell, and the first channel is formed between the first outer shell and the first inner shell. The first outer shell is connected to the bottom of the first inner shell. The lower cover includes a second inner shell and a second outer shell. The second outer shell is sleeved on the outer periphery of the second inner shell, and the second channel is formed between the second outer shell and the second inner shell. The second outer shell is connected to the top of the second inner shell.

2. The centrifuge with a cooling device according to claim 1, characterized in that, The water outlet includes a first water outlet and a second water outlet; the water inlet includes a first water inlet and a second water inlet. The first water inlet and the first water outlet are respectively arranged on the side wall of the lower cover, and the second water inlet and the second water outlet are respectively arranged on the side wall of the upper cover. The first water outlet is communicated with the second water inlet through a cooling pipeline.

3. The centrifuge with a cooling device according to claim 2, characterized in that, The first water inlet is arranged at the bottom of the side wall of the lower cover, the first water outlet is arranged at the top of the side wall of the lower cover, the second water inlet is arranged at the bottom of the side wall of the upper cover, and the second water outlet is arranged at the top of the side wall of the upper cover.

4. The centrifuge with a cooling device according to claim 2, characterized in that, The second water inlet and the second water outlet are communicated through the first channel.

5. The centrifuge with a cooling device according to claim 1, characterized in that, A cavity is formed between the first inner shell and the second inner shell. A seal is provided at the top of the upper cover, and the seal is fixedly connected to the upper cover.

6. The centrifuge with a cooling device as claimed in claim 5, characterized in that, A rotating shaft is provided at the bottom of the cavity. The rotating shaft is fixedly connected to the bottom of the drum. One end of the drum is connected to the ventricle, and the other end of the ventricle extends upward through the seal.

7. The centrifuge with a cooling device according to claim 1, characterized in that, A material tank is further provided between the second outer shell and the second inner shell. The second channel surrounds the material tank, and the material tank is symmetrically arranged along the central axis of the casing.

8. The centrifuge with a cooling device as claimed in claim 1, characterized in that, The cooling pipeline is placed outside the casing.